Life Fitness Ab Crunch User manual

Ab Crunch
Assembly Instructions

Item
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
Qty
1
1
1
4
49
18
1
2
1
6
1
1
1
2
1
1
4
3
1
1
1
3
Tools Required:
O17mm Wrench
OMetric Allen Wrench Set
ORatchet with 17mm Socket
ORubber Mallet
ORatchet Extension
Description
Front Brace
Rear Brace
Tower
M10 x 130mm Bolt
3/8” Flat Washer
M10 Nylock Nut
Top Brace
M10 x 70mm Bolt
Seat Frame
M10 x 90mm Bolt
4.5” O.D. Pulley
Output Cam
Output Plate
M10 x 50mm Bolt
Front Shroud
Rear Shroud
M10 x 20mm Bolt
M10 x 25mm Bolt
Plate
Seat Pad
Lumbar Pad
M10 x 35mm Bolt
Part Number
80225XX
79895XX
79854XX
3251720
3102514
3242002
80226XX
3251711
80224XX
3251715
3237801
80143XX
80141XX
3251707
8024701
8024801
3251701
3251702
7322301
72972XX
75445XX
3251704
Ab Crunch
Assembly Instructions
Item
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
Qty
1
2
4
2
2
2
4
2
1
2
2
2
4
1
1
1
1
1
2
3
2
1
Description
Back Pad
Strap Catch
M10 x 40mm Bolt
V-Groove Pulley
Cable Ball Stop
Pulley Plate
M10 x 75mm Bolt
Handle
Handle Cable
Cable End Link
Dowel Pin
Cable End Housing
M5 x 08mm Soc Screw
Pulley Bracket
Cable
M10 Hex Jam Nut
Rod End Bearing
Spacer
Foot Leveler Shim
7/16” Hole Plug
1” Hole Plug
Multi Language Label
Part Number
74221XX
79904XX
3251705
7616601
7746201
79897XX
3251712
8023601
8022901
7731001
3250101
7731101
3250002
80227XX
8022801
3236901
3237901
7489402
7893101
3237401
3237403
8047101

Ab Crunch
Assembly Instructions
1. LOOSELY assemble the FRONT BRACE (1) and REAR BRACE (2) to the
TOWER (3) using four M10 X 130mm BOLTS (4), eight 3/8" SAE WASH-
ERS (5) and four M10 NYLOCK NUTS (6) as shown.
2. LOOSELY assemble the TOP BRACE (7) to the TOWER (1) using two M10
X 70mm BOLTS (8), four 3/8" SAE WASHERS (5) and two M10 NYLOCK
NUTS (6) as shown.
3. Assemble the SEAT FRAME (9) to the FRONT BRACE (1), REAR BRACE
(2) and TOP BRACE (7) using six M10 X 90mm BOLTS (10), twelve 3/8"
SAE WASHERS (5) and six M10 NYLOCK NUTS (6) as shown.
4. Tighten all BOLTS and NUTS securely.

5. Assemble the PULLEY (11), OUTPUT CAM (12) and OUTPUT PLATE (13)
using two M10 X 50mm BOLTS (14), four 3/8" SAE WASHERS (5) and
two M10 NYLOCK NUTS (6) as shown. Tighten the BOLTS and NUTS
securely.
6. Assemble the FRONT SHROUD (15) and REAR SHROUD (16) to the
TOWER (3) using four M10 X 20mm BOLTS (17), four 3/8" SAE WASH-
ERS (5) as shown. Be sure all tabs along the sides and top of the
SHROUDS are fully engaged in the slots located inside the TOWER.
Tighten the BOLTS securely. Do not overtighten the BOLTS.
7. Secure the OUTPUT CAM ASSEMBLY (A) to the TOWER
AXLE (B) using one M10 X 25mm BOLTS (18), one 3/8"
SAE WASHERS (5) and one PLATE (19) as shown. Tighten
the BOLT securely.
IMPORTANT: Be sure the OUTPUT CAM ASSEMBLY is ori-
ented as shown before securing it to the TOWER AXLE.

8. Attach the SEAT PAD (20) to the SEAT FRAME (9) using two M10 X
25mm BOLTS (18) and two 3/8" SAE WASHERS (5). Tighten the BOLTS
securely.
9. Attach the LUMBAR PAD (21) to the SEAT FRAME (9) using two M10 X
35mm BOLTS (22) and two 3/8" SAE WASHERS (5). Tighten the BOLTS
securely.
10. Attach the BACK PAD (23) and STRAP CATCHES (24) to the SEAT
FRAME (9) using four M10 X 40mm BOLTS (25) and four 3/8" SAE
WASHERS (5) as shown. Tighten the BOLTS securely.
Ab Crunch
Assembly Instructions

11. Assemble one V-GROOVE PULLEY (26), CABLE BALL STOP (27) and
PULLEY PLATE (28) to the SEAT FRAME (9) using two M10 X 75mm
BOLTS (29), four 3/8" SAE WASHERS (5) and two M10 NYLOCK NUTS (6)
as shown. Repeat for the other side. Tighten the BOLTS and NUTS
securely.
12. Assemble one HANDLE (30) to the HANDLE CABLE (31) using ONE
CABLE END LINK (32), one DOWEL PIN (33), one CABLE END HOUSING
(34) and two SET SCREWS (35) as shown. Tighten the SET SCREWS
securely.
13. Route the ball end of the HANDLE CABLE (31) under one CABLE BALL
STOP (27) and over the corresponding V-GROOVE PULLEY (26).
Continue routing the HANDLE CABLE through the PULLEY BRACKET
(36), upward and over the remaining V-GROOVE PULLEY (26) and under
the corresponding CABLE BALL STOP (27).
14. Assemble the remaining HANDLE (30) as described in STEP 12.

©2006 Life Fitness, a division of Brunswick Corporation. All rights reserved.
Life Fitness is a registered trademark of Brunswick Corporation.
TCAB 5.25.06 8061301 RevA-2
Ab Crunch
Assembly Instructions
NOTE: Certain components have been removed from the illustration for
clarity.
15. Assemble one M10 HEX JAM NUT (38) onto one end of the CABLE (37)
approximately 1/2”. Assemble the ROD END BEARING (39) to the same
end of the CABLE until it meets the M10 HEX JAM NUT. Tighten the M10
HEX JAM NUT securely.
16. Loosely assemble the ROD END BEARING (39) of the CABLE (37) to the
TOP BRACE (7) using one M10 X 35mm BOLT (22) and one SPACER (40).
17. Route the OUTPUT CABLE (37) around the pulleys of the OUTPUT CAM
ASSEMBLY (A), TOP BRACE (7) and SEAT FRAME (9) as shown. Insert
the ball end of the OUTPUT CABLE into the bottom position of the PUL-
LEY BRACKET (36).
Adjust the OUTPUT CABLE at the ROD END BEARING (39) end until the
OUTPUT CAM ASSEMBLY (A) begins to move and the push pins still
move in and out freely. Be sure to tighten the M10 JAM NUT (38).
Tighten the M10 X 35mm BOLT (22) at the rod end of the OUTPUT
CABLE.
18. Place the unit in the inteded place for use and check stability. If the unit
is not stable, the FEET (C) can be adjusted by inserting or removing sup-
plied SHIMS (41).
To add or remove SHIMS, loosen the LEVELING FOOT BOLT (D) and
NUT (6) until the desired shim(s) can be inserted or removed. Lightly
tighten the BOLT and NUT. Do not overtighten the BOLT.
19. Install HOLE PLUGS in all open bolt holes.