Life Fitness Club Series User manual

CLUB SERIES LEG PRESS
Part # 7137701
RevA. Revision:08/7/011
ASSEMBLY INSTRUCTIONS

PARTS LIST
KE
Y
PART
#
DESCRIPTION QT
Y
KE
Y
PART
#
DESCRIPTION QT
Y
1 69361xx TOWER 1 14 3102903 3/8 X 2-1/2” BOLT 3
1A 6937301 CABLE 1 15 3102922 3/8 X 2-3/4” BOLT 16
1B 6793001 PRODUCT WARNING LABEL 1 16 3102904 3/8 X 3” BOLT 1
1C 3102933 3/8-16 X 2 BOLT 1 17 3102905 3/8 X 3-3/4” BOLT 10
1D 6692601 3 X 2 END CAP 3 18 3202404 3/8 X 3” BUTTON HEAD BOLT 4
1E 6925801 KEEP CLEAR LABEL 1 19 3102807 3/8” LOW HEIGHT LOCK NUT 31
1F 6714901 GUIDE ROD BUSHING 2 20 6866601 BLACK RH CAP 2
1G 3222801 4.5" PULLEY 2 21 3102504 3/8” SAE WASHER 52
1H 3102807 3/8 NYLOCK NUT LOW HT 2 22 6866701 3/8” RH WASHER 61
1I 6866701 3/8 RH WASHER 2 23 6912801 2” ACCORDIAN SLEEVE 1
1J 6866601 CAP, RH-20 BLK 2 24 6912802 5-1/2” ACCORDIAN SLEEVE 1
1K 3102903 3/8-16 X 2.5 BOLT 1 25 3203501 PILLOW BLOCK 2
1M 3102514 3/8 FLAT WASHER 2 26 6913801 WEIGHT STACK SELECTOR PIN 1
1N 6480301 3/8 SPACER 2 27 3108001 WEIGHT STACK CUSHION 2
2 69328xx ASSY PIVOT ARM SUPPORT 1 28 6866602 WHITE RH CAP 59
3 69325xx ASSY HANDLE 1 OR 6866603 PLATINUM RH CAP 59
3A 3103110 GRIP 2 29 3222001 1” SHAFT COLLAR 2
4 69334xx ASSY TOP CROSS SUPPORT 1 30 6714901 GUIDE ROD BUSHING 2
5 69339xx FRONT CROSS SUPPORT 1 31 3222801 4-1/2” PULLEY 1
6 69322xx ASSY CROSS SUPPORT REAR 1 32 6122702 1/2” SPACER 2
7 69343xx PIVOT ARM 1 33 6757701 CABLE CLIP 1
7A 6939801 COATED FOOT BOARD 1 34 6941901 PLACARD LABEL 1
8 68839xx GUIDE ROD SUPPORT 1 35 6942101 LANGUAGE PLACARD LABEL 1
9 69352xx SEAT FRAME 1 36 6887202 10 LB. WEIGHT PLATE 10
9A 6931802 BACK PAD SPPT BLK 1 37 6888402 15 LB. WEIGHT PLATE (20 OPT) 10
9B 6941501 1-11 ADJ PLATE 1 38 69307xx BACK PAD 1
9C 6929701 13.5 ADJ PLATE 1 39 69306xx SEAT PAD 1
9D 3234301 SCREW 4 40 3230701 STARLOCK WASHER 4
9E 6405201 2 SQ END CAP 2 41 6957101 WEIGHT STACK LABEL 1
9F 3222801 PULLEY 1 42 6922102 FULL REAR SHROUD 1
9G 6412001 SPRING PULL PIN 1 43 6862102 FRONT SIDE SHROUD BLK 2
10 69337xx ASSY 48” TUBE 1 44 6862007 FRONT SHROUD PLATINUM 1
11 6926801 GUIDE ROD 2 *OPTION 6921702 ASSY FULL FRONT SHROUD 1
12 6923602 HEAD PLATE 1
13 3102924 3/8 X 1-3/4” BOLT 1
*For all 5 digit part numbers you need to add the color at the end. **Language placard kit comes with Dutch, French,
For shrouds and weldments please use the following codes: German, Poruguese, Spanish, Japaneese, and
xxxxx07 Denotes Platinum Italian.
xxxxx08 Denotes White
*For upholstery, please use the following codes:
#02ROYAL BLUE
#03SLATE
#04CRANBERRY
#05NORTHWOODS
#06 SPACE BLUE
#07AMERICAN BEAUTY RED
#08SUEDE
#12 BLACK
#13HUNTER GREEN
#14 REGIMENTAL BLUE
#15GINGERSNAP
#16CONCORD
#17URQUOISE
#18 RASPBERRY
#19CROCUS

7"
1/2"
1
1C
1A
1B
1D
1E
1F
1G
1H
1I
1J
1K
1L
1M

STEP 1:
FIGURE 1
4
0123456
1/2 1/2 1/2 1/2 1/2 1/2
• LOOSELY assemble the FRONT CROSS SUPPORT (5) to the TOWER (1) and the PIVOT ARM SUPPORT (2) using eight RH
CAPS (28), four 3/8 X 3-3/4” BOLTS (17), eight 3/8” SAE WASHERS (21), eight 3/8” RH WASHERS (22) and four 3/8” LOW
HEIGHT LOCK NUTS (19) as shown in FIGURE 1.
17 3/8 X 3-3/4”
1
2
5
21
22
28 19
1A

STEP 2:
FIGURE 2
5
• LOOSELY assemble the TOP CROSS SUPPORT (4) to the TOWER (1) and the PIVOTARM SUPPORT (2) using eight RH CAPS
(28), four 3/8 X 2-3/4” BOLTS (15), eight 3/8” SAE WASHERS (21), eight 3/8” RH WASHERS (22) and four 3/8” LOW HEIGHT
LOCK NUTS (19) as shown in FIGURE 2. (NOTE HOLE LOCATION BEFORE ASSEMBLY)
• LOOSELY assemble the 48” TUBE (10) to the TOWER (1) and the PIVOTARM SUPPORT (2) using eight RH CAPS (28), four 3/
8 X 2-3/4” BOLTS (15), eight 3/8” SAE WASHERS (21), eight 3/8” RH WASHERS (22) and four 3/8” LOW HEIGHT LOCK
NUTS (19) as shown in FIGURE 2.
3/8 X 2-3/4” 15
21
19
28
4
10
1
2
15 3/8 X 2-3/4”
22
1A

0123456
1/2 1/2 1/2 1/2 1/2 1/2
STEP 3:
FIGURE 3
6
• LOOSELY assemble the SEAT FRAME (9) to the FRONT CROSS SUPPORT (5) using four RH CAPS (28), two 3/8 X 3-3/4”
BOLTS (17), four 3/8” SAE WASHERS (21), four 3/8” RH WASHERS (22) and two 3/8” LOW HEIGHT LOCK NUTS (19) as
shown in FIGURE 3.
17 3/8 X 3-3/4” 28
9
22 21
4
28
19
5
21
22
19
15 3/8 X 2-3/4”
• LOOSELY assemble the SEAT FRAME (9) to the TOPCROSS SUPPORT (4) using four RH CAPS (28), two 3/8 X 2-3/4” BOLTS
(15), four 3/8” SAE WASHERS (21), four 3/8” RH WASHERS (22) and two 3/8” LOW HEIGHT LOCK NUTS (19) as shown in
FIGURE 3.
1A
9G
9E
9F
9C
9B
9D
9A

STEP 4:
FIGURE 4
7
• LOOSELY assemble the REAR CROSS SUPPORT (6) to the TOWER (1) and the SEAT FRAME (9) using eight RH CAPS (28),
four 3/8 X 3-3/4” BOLTS (17), eight 3/8” SAE WASHERS (21), eight 3/8” RH WASHERS (22) and four 3/8” LOW HEIGHT
LOCK NUTS (19) as shown in FIGURE 4.
19
9
1
17 3/8 X 3-3/4”
21
6
22
28
•Securely tighten all loose frame connections made to this point, then proceed to snap RH CAPS
(28) over the RH WASHERS (22) on all tightened connections.
1A

8
0123456
1/2 1/2 1/2 1/2 1/2 1/2
FIGURE 5
• Slide one 2”ACCORDIAN SLEEVE (23), one 5-1/2”ACCORDIAN SLEEVE (24) and two PILLOW BLOCKS (25) over the shafts
on the PIVOTARM (7) as shown in FIGURE 5.
STEP 5:
24
7
23
25
• Assemble four 3/8 X 3” BUTTON HEAD CAP SCREWS (18) and four STARLOCK WASHERS (40) to the the PILLOW
BLOCKS (25) as shown in FIGURE 5.
40
3/8 X 3” 18
BUTTONHEAD
7A

9
STEP 6:
FIGURE 6
• IMPORTANT! When PIVOT ARM (7) is centered and level in the PILLOW BLOCKS (25), tighten the PILLOW BLOCK set
screws.
• SECURELY assemble the PILLOW BLOCKS (25) on the PIVOTARM (7) to the TOWER (1) and the PIVOTARM SUPPORT
(2) using four previosly inserted 3/8 X 3” BUTTON HEAD CAP SCREWS (18), four 3/8” SAE WASHERS (21), four RH
WASHERS (22), four 3/8” LOW HEIGHT LOCK NUTS (19) and four RH CAPS (28) as shown in FIGURE 6
18 3/8 X 3”
BUTTON
HEAD
25
1
28
19
21
22
2
TIGHTEN SCREWS (BOTH SIDES)
7
1A
7A

10
0123456
1/2 1/2 1/2 1/2 1/2 1/2
STEP 7:
FIGURE 7
• SECURELY assemble the HANDLE (3) to the SEAT FRAME (9) using two 3/8 X 2-3/4” BOLTS (15), four 3/8” SAE WASHERS
(21), four RH WASHERS (22), two 3/8” LOW HEIGHT LOCK NUTS (19) and four RH CAPS (28) as shown in FIGURE 7
15 3/8 X 2-3/4”
3 9
22
21
19
28
1A
3A