Life Fitness Arctic Silver 93TW User manual

Arctic Silver 93TW Treadmill
Customer Support Services
PARTS MANUALrev 03 Jul 2008

2
ARCTIC SILVER 93TW 93TW-0XXX-03
REFERENCES S/N AWJ100000 and up
OPERATION MANUAL M051-00K58-A173
SERVICE MANUAL M051-00K58-A159
HARDWARE BAG AK58-00227-0000
ACCESS-PLATE ASSY.
ASSEMBLY INCLUDES:
1) CONNECTOR PLATE
2) F TYPE CONNECTOR
AK58-00329-0000
0K58-01392-0000
0017-00021-2846
TOUCH UP PAINT:
SPRAY CAN
.5 OZ BOTTLE W/APPLICATOR
.33 OZ PEN
0017-00008-0204
0017-00008-0205
0017-00008-0206
INSTALLATION VIDEO M051-00K58-A098
SERVICE VIDEO M051-00K58-A099
NOTE: ADDING THE BOLT-ON LCD SCREEN TO THE
93TW-XXXX-03 MAKES THE UNIT A 93TER-XXXX-03.

3
ARCTIC SILVER 93TW 93TW-0XXX-03
CONTENTS S/N AWJ100000 and up
Page
REAR ENDCAPS AND CUP HOLDERS ..........................................................................4
SCUFF PAD, TINSEL AND FRAME TAG BOARD ..........................................................5
CONSOLE AND RELATED COMPONENTS....................................................................6
UPRIGHTS, HAND RAILS AND ERGO BAR...................................................................7
MOTOR COVER, FRONT COVER AND ENDCAPS ........................................................8
BELT, DECK AND REAR ROLLER..................................................................................9
LIFT FRAME AND MOTOR ..............................................................................................10
WAX/LIFT ASSEMBLY.....................................................................................................11
MOTOR CONTROLLER ASSEMBLY...............................................................................12
DRIVE MOTOR ASSEMBLY ............................................................................................13
IDLER ARM ASSEMBLY AND STATIC BRUSH..............................................................14
LEG LEVELER ASSEMBLY.............................................................................................15
FRONT ROLLER ASSEMBLY..........................................................................................16
POWER COMPONENTS SCHEMATIC............................................................................17
CABLES............................................................................................................................18

4
ARCTIC SILVER 93TW 93TW-0XXX-03
Rear End Caps and Cup Holders S/N AWJ100000 and up
Rear End Cap
0K58-01268-0000
Rear End Cap
0K58-01268-0000
Screws (4)
0017-00101-1772
Cup Holder, LT
A
K58-00247-0002
Cup Holder, RT
A
K58-00247-0001

5
ARCTIC SILVER 93TW 93TW-0XXX-03
Scuff Pad, Tinsel and Frame Tag Bd. S/N AWJ100000 and up
Anti-Scuff Pad
0K58-01376-0000 (2)
Anti-Static Tinsel
Tinsel Spring
0017-00009-0901
0K58-01102-0001
Frame Tag PCB
B084-92187-D000

6
ARCTIC SILVER 93TW 93TW-0XXX-03
Console and Related Components S/N AWJ100000 and up
Console Assembly Overlay/Bezel/Switch Assy. Overlay Language
AK58-00439-0001 AK58-00204-0001 0K58-01300-0001 Eng/Met
AK58-00439-0002 AK58-00204-0001 0K58-01300-0001 Eng/Eur
AK58-00439-0003 AK58-00204-0003 0K58-01300-0003 German
AK58-00439-0004 AK58-00204-0004 0K58-01300-0004 Spnish
AK58-00439-0006 AK58-00204-0006 0K58-01300-0006 Japanese
AK58-00439-0007 AK58-00204-0007 0K58-01300-0007 French
AK58-00439-0008 AK58-00204-0008 0K58-01300-0008 Italian
AK58-00439-0009 AK58-00204-0009 0K58-01300-0009 Dutch
PCB Assembly
A084-92184-A004
Rear Console Case
AK58-00351-0000
Rear Console Decal
0K58-01357-0000
Console Screw (8)
0017-00101-1288
Console Accessory
Cover
0K58-01280-0000
PCB Mounting Screw (8)
0017-00101-1275
Polar/E-Stop Cable Assy
AK58-00237-0000
Polar Receiver
118E-00001-0152
Polar PCB Cable Assy
AK39-00064-0000
Switch Membrane
118E-00001-0128
Front Console Case
0K58-01273-0001
Stop Switch
0K58-01321-0000
Micro-Switch
0017-00032-0185
CD Tray, Rubber Pad
0K58-01359-000
0
Tether Stop Assy
AK58-00246-0000
Magnet Disc
0K40-01070-0000
See Table
See Table

7
ARCTIC SILVER 93TW 93TW-0XXX-03
Uprights, Handrails and Ergo Bar S/N AWJ100000 and up
Handrail Hex Nut (4)
0017-00103-0327
Handrail (2)
AK58-00259-0000
Top RT Handrail Boot
0K58-01303-0001
Console/Cup Holder
Mounting Screw (8)
0017-00101-1780
Bottom RT
Handrail Boot
0K58-01304-0001
Handrail Mounting
Screw (4)
0017-00101-1774
Handrail Boot
Screws (6)
0017-00101-1770
Bottom LT
Handrail Boot
0K58-01304-0002
Console Mounting
Screw (4)
0017-00101-1773
Top LT Handrail Boot
0K58-01303-0002
Handrail Screw (2)
0017-00101-1773
Handrail Tube Cap (2)
0K58-01323-0000
Upright, RT
AK58-00310-0003
Upright, LT
AK58-00310-0004
Upright Tube Cap (2)
0K58-01302-0000 Upright Tube
Cap Screw (2)
0017-00101-1772
Grommet (2)
0017-00042-0326
Upright Plug (2)
0K58-01305-0002
Upright Mounting
Screw - 0017-00101-1778 (6)
Washer - 0017-00104-0325 (6)
Upright, Plug (2)
0K58-01305-0002
Handrail Collar (2)
0K58-01348-0000
ERGO Bar Assembl
y
AK58-00190-0000
ERGO Bar Gasket (2)
0K58-01347-0000

8
ARCTIC SILVER 93TW 93TW-0XXX-03
Motor Cover, Front Cover and Front
End Caps S/N AWJ100000 and up
Front End Cap (2)
0K58-01267-0000
End Cap Screws (4)
0017-00101-1772
Front Cover
0K58-01266-0000
0017-00101-1771
Screws (4)
Motor Cover Screws (4)
0017-00101-1772
Motor Shroud Assy.
AK58-00398-0000
Bug Medallion Assembly
A
K58-00245-0000
Felt Strip - 28”
0017-00081-0294
Flex Deck Decals(2)
0K58-01365-0000

9
ARCTIC SILVER 93TW 93TW-0XXX-03
Belt, Deck and Rear Roller S/N AWJ100000 and up
Deck
0K58-01091-0001
Deck Mounting Screws (4)
0017-00101-1775
Grommet (2)
0017-00042-1147
TECSPAK Spring (8)
0K40-01026-0002
Washer (8)
0017-00104-0101
TECSPAK Tinnerman Clip (8)
0017-00103-0198
TECSPAK Mounting Screw (8)
0017-00101-1652
Belt Limit Label, RT
M051-00K58-A100
Caution Label
M051-00K58-A014
Striding Belt
0K58-01400-0000
Belt Limit Label, LT
M051-00K58-A101
Rear Roller Guard, LF
0K58-01390-0002
Round Grommet
0017-00042-0326
Roller Guard Screw (4)
0017-00101-1776
Rear Roller Guard, RT
0K58-01390-0001
Square Grommet
0017-00042-1147
Screw
0017-00101-1776
Washer
0017-00104-0043
Rear Roller
0K58-01002-0000
Rear Roller
Adjusting Screws
0017-00101-1779

10
ARCTIC SILVER 93TW 93TW-0XXX-03
Lift Frame and Lift Motor S/N AWJ100000 and up
Cotter Pin
0017-00007-0208
Clevis Pin
0017-00007-0214
Lift Motor
0K58-01062-0000
Lock Nut (2)
0017-00103-0285
Hex Screw (2)
0017-00101-1777
Flat Washer (2)
0017-00104-0259
Bronze Sleeve (2)
0K58-01089-0000
Line Cord Clip
0017-00042-0840
Lift Frame
0K58-01066-0000
Lock Nut
0017-00103-0025
Lift Motor Hex Bolt
0017-00101-1021
Vinyl Cap
0017-00042-1075
Wheel
0K58-01071-0000
Phillips Screw
0017-00101-1612
Washer
0017-00104-0189
Lift Frame End Cap
0017-00042-1076
IEC Receptacle
0017-00003-0949
Retainer Bracket w/Screw
0017-00042-1145
Frame Screws
0017-00101-1723

11
ARCTIC SILVER 93TW 93TW-0XXX-03
Wax/Lift Assembly–AK58-00243-0000 S/N AWJ100000 and up
Wax Lift Mounting Screw (3)
0017-00101-1641
Pin Collar Spacer (3)
0017-00042-1070
Wax/Lift PCB
A084-92261-A001
Spacer (3)
0017-00042-1149
Mounting Bracket
0K58-01316-0000
Plastic Grommet (4)
0017-00042-0821
Locking Nut (3)
0017-00103-0052
Motor Capacitor
PCB Assembly
B084-92241-A000
Motor Capacitor
PCB Mounting
Screw (4)
0017-00101-1253

12
ARCTIC SILVER 93TW 93TW-0XXX-03
Motor Controller Assembly S/N AWJ100000 and up
AK60-00171-0000 (100-120v) W/O FERRITE
AK60-00171-0001 (200-240v) W/O FERRITE
AK60-00171-0002 (100-120v) WITH FERRITE
AK60-00171-0003 (200-240v) WITH FERRITE

13
ARCTIC SILVER 93TW 93TW-0XXX-03
Drive Motor Assembly S/N AWJ100000 and up
Poly-V Pulley
0K58-01057-0001
Motor w/Caution Label
A
K58-00171-0000 (SN AWJ100000 - AWJ100020)
AK58-00171-0001 (SN AWJ100021 - AWJ100...)
Slotted Hex Screw (2)
0017-00101-0975
Speed Sensor Assembly
AK58-00073-0001
Sensor Wheel
Mounting Screw (3)
0017-00101-1631
Sensor Wheel
0K58-01094-0000
Locking Nut (4)
0017-00103-0027
Washer (4)
0017-00104-0409
Insulating Shoulder
Washer (4)
0K58-01255-0000
Insulating Pad (2)
0K58-01256-0001
Flywheel Assembly
AK58-00090-0002
(Assembly includes
Flywheel 0K58-01092-0002
Sensor Wheel and
Mounting Screws)
Drive Motor Assembly Number Motor Serial Number
AK58-00172-0000 AWJ100000 – AWJ100020
AK58-00172-0002 AWJ100021 and up

14
ARCTIC SILVER 93TW 93TW-0XXX-03
Idler Arm Assembly and Static Brush S/N AWJ100000 and up
Idler Arm Assembly
AK58-00053-0002
Idler Pin
0017-00007-0248
Idler Spring Damper
0K26-02055-0000
Idler Spring
0k58-01085-0000
Wire Clamp
0017-00042-1072
Screw
0017-00101-1193
Limit Switch
0017-00032-0195
Limit Switch Cable
AK58-00027-0000
Motor Pulley
0K58-01057-0001
Allen Screw
0017-00101-0333
Grommet
0017-00042-0326
Drive Belt
0K58-01114-0000
Idler Pulley
0K26-01731-0000
Threaded Idler
0K58-01084-0002
Lock Nut: Idler
0017-00103-0324
Shaft
Anti Static Brush
0K58-01263-0001
Tinsel Bracket Screw(2)
0017-00101-1193
Plug
0017-00042-1053
(For units not
equipped with
circuit breaker.)

15
ARCTIC SILVER 93TW 93TW-0XXX-03
Leveler Assembly – AK58-00370-0000 S/N AWJ100000 and up
Bracket Leveler
0K58-01083-0000
Pivot Pin
0K58-01098-0000
Leveling Foot
0K58-01110-0000
Stop Nut
0K58-01099-0000
Hex Nut (4)
0017-00101-1253
Lock Washer (4)
0017-00104-0333
Flat Washer (4)
0017-00104-0190

16
ARCTIC SILVER 93TW 93TW-0XXX-03
Front Roller Assy.–AK58-00066-0000 S/N AWJ100000 and up
Polley V Pulley 8”
0K58-01105-0000
Hex Bolt
0017-00101-1632 Flat Washer
0017-00104-0330
Lock Washer
0017-00104-0005
Flat Washer
0017-00104-0043
Mounting Bolt
0017-00101-0974
3.5” Front Roller
0K58-01001-0001

17
ARCTIC SILVER 93TW 93TW-0XXX-03
Power Components Schematic S/N AWJ100000 and up
20 Amp Line Filter
0017-00003-0943
On/Off switch
0017-00032-0198
4” Black Wire
A
K58-00081-0000
6” White Wire
A
K58-00082-0000
5” Green/Yellow Wire
A
K58-00083-0000
Xformer Bracket Assembly
(foreign units only)
AK58-00210-0000
MOV/Filter Cable Assy.
AK58-00224-0001
Line Cord (Plug End Changes)
0017-00003-0947 12’ 120v
0017-00003-0974 Domestic
0017-00003-0948 12’ 220v
0017-00003-0915 RT Angle Plug
0017-00003-0781 220v/60Hz
0017-00003-0696 Continental
0017-00003-0890 240v/50Hz UK

18
ARCTIC SILVER 93TW 93TW-0XXX-03
Wax/Lift Power Supply S/N AWJ100000 and up
123
GND
RP M
_
IN
VCC
P5
MOTOR CONTROLLER
*BLACK
*RED
*WHITE
3POS.MINIFITSR.CONN.
&BLACK &WHITE
&BLACK &WHITE
&BLACK &WHITE
AK58-00379-0000
120V DOMESTIC ONLY
MOTOR CONTROL POWER
WAX/LIFT POWER
275 VAC MOV (x3)
ON/O FF switch
230V, 240V FOREIGN
275VAC MOV (x3)
ON/OFF swi tc h
230 VOLTS CABLE SHOWN
WAX/LIFT POWER
MOTOR CONTROL POWER
2POS. MICROFIT CONN.
4POS. MICROFIT CONN.
FASTON.TERM (2 PLCS)
ESTOP
POLAR/END SESSION
KEYPADS
WAX LIFT POWER SUPPLY
LEVEL SWITCH CLOSED @ 0 %
10POS.MINIFITJR.CONN.
BOTTOM 0POSITION
4 3 2 1
*BLACK
*RED
*WHITE
P2
GND.
PURPLE
ORANGE
21
GND.
P1
YELLOW
+8VDC
+8VDC
34
GND.
567
RXD
NC.
+12VDC
BUS_R E Q
REED SEN SE
89
TXD
10
GREE N
RED
BROW N
BLUE
BLACK
WHI TE
GRAY
LINE
NEUTRAL
GND
2 3 1WHIT E
BLACK
10POS.MINIFITJR.CONN.
N.O.
6POS.MICROFIT.CONN.
POLAR RECEIV ER PCB
N.O.
NS
GND.
+8VDC
+8VDC
GND.
REEDSENSE
TXD
RXD
BUS
_
REQ
+12VDC
REEDSENSE
2
ORANGE
YELLOW
P1
1
GREEN
RE D
BROW N
PURPLE
BLUE
BLACK
GRAY
WHITE
435679810
POLAR
VCC
GND
VCC
STOP
NC.
*WHITE
*WHITE
P11
12
*RED
*WHITE
*RED
*BLACK
*BLACK
2
P6
31645
NS
CARDIO OTHER
MANUAL RANDOM HILL
BURN
FAT SPARE
SPARE
TEST
FIT
3
SPARE
12
10PO S .RALIF.C ONN.
GND
RIGHT
LEFT
GND
*CLEAR
*CLEAR
*BLACK
*BLACK
1
P7
324 P3
4POS.MICROFIT.CONN.
P2
12POS.RALIF.CONN.
GND
NEUTRAL
LINE 1
2
P1
WHITE BLACK
#BLK
#WH T
NEU
#WHT
HOT
GND
#BLK
#GRN/ YLW
AUTO X-FRMR
12 3 4 5 6
100V IN
12 3 4 5 6
CLEA R
START
QUICK PAUSE
DOWN
UP
TIME TIME
DOWN
INCLINE INCLINE
UP
COOL DOWN
SPEED SPEED DOWN
UP
4 7 1
ENTER
HARD SOFT
0
DECK DECK
65
89 23
BLACK WHITE
6POS.MINIFITJR.CONN.
COM
220/230V IN
120V OUT
#GRN / YLW
2ACIRCUIT BREAKER
LO A D
L
N
LINEFILTER
LINE
#WHT
N
#BLK
L
240V IN
200V IN
240V 230V
NEU
#WHT
#BL K
GND
HOT
#GRN/YLW
POWER CABL EPAR T#VOLTAGE INPUT
MAIN PWR/ SCI
CSAFE CARDIO THEATE R 2
CSAFE CARDIO TH EATER 1
LIFEPULSE
MESSAGE CENTER CONSOLE
8POS.MOD.PHONEJAC K 8POS.MOD.PHONEJAC K
CTS
8 7
GND
6 5 4 3
8V TD RD
6
CTS
2 1 8 7
GND
2 5 4 3
8V TD RD
1
SPEED PICK-UP
$WHI T E
3
$BLAC K
$RED
21
3POS.C-GRID.CONN.
3POS.C-GRID.CON.
3POS.C-GR ID .CON.
CAPACITORBD.
P1 230V, 240V OUT
P1-3
NEU
VNEG
VPOS
VPOS
4POS.SABRE.CON.
4321
P4
VO UT
GND
VIN
GND
1 4 2 3
3POS. MAT-N -LOK. CONN. 4POS. SABRE. CON.
1 2
21
6POS. MIC ROFIT. CONN.
BUSREQ TXD RXD
GND. 8VDC
6 5 4 2 1
P9
BUSREQ
GND. 8VD C
*BROWN *GREEN
*WHITE *BLACK
*RED
6POS. MINIFITJR. CONN.
6 5 4TXD
RXD
2 1
P3
PINRLY 3*BLUE 3PI NRLY*BLUE
MOTOR
6POS.MNL2.CON.
6POS.MNL2.CON.
P2
564321
PURPLE
BLACK
RED
WHITE
BLUE
BLUE
65 4321
GREEN/YELLOW
GND
BLACK
V19
RED W18
WHITE
U20
BLUE
AC2
BLUE
AC PWR
21
2POS. MINIFITJR. CONN.
2POS. MINI FIT JR. CONN.
2POS. MINIFITJR. CONN.
HI-POT JUMPER (REM OVE F OR HI-P OT T EST ON LY)
HI-POTJUMPER (R EMOVE F OR HI- POT T EST ONL Y)
3mH PFC INDUCTOR
15mH PFC INDUCTOR
AK58-00379-0001
SEE CHART
PIN4 PIN5
120V, 60Hz
230V, 50Hz
OUT
IN
P1
WAX /J UMPER PLUG
>> >>
>>
>>
2POS.MAT-N -LOK.CONN.
1 2
BLACK
WHITE
2POS. MAT-N-LOK. CONN.
P6 1 2