Life Fitness TR97 Series User manual

TR97 Treadmill TR97-0100-03
General Assembly S/N HTP100000
Cup Holder
0K58-01018-0000
End Cap (4)
0K43-01025-0000
RT Handlebar Ext.
SK58-00112-0001
Handlebar Ext. Screw (4)
0017-00101-1640
LT Handlebar Ext.
SK58-00112-0002
Console Mounting
Screws(4)
0017-00101-1640
LT Handrail
AK58-00115-0002
Decal
0K58-01147-0001(2)
RT Handrail
SK58-00115-0001
Left Rear End Cap
0K58-01070-0002
End Cap Screws (4)
0017-00101-1060
Right Rear End Cap
0K58-01070-0001
ERGO Bar Assembly
Console (External View)
Console (Internal View)
Access Panel (2)
0K58-01017-0000
Access Panel Screws (4)
0017-00101-0658
Striding Belt, Deck,
Rear Roller
Frame Assembly
Components
Bolt
0017-00101-1620(5)
Handrail Washer
0017-00104-0335(6)
Handrail
Short Handrail Bolt (1)
0017-00101-1630
Cables-Message Center Console
Cables-Wax Lift Power Supply
Cables-Power Modules
Anti-Skid Pad (2)
0K58-01052-0001
Covers, End Caps,
Hardware
R
ev. 14 Aug 2006

Page 2 of 18
TR97 Treadmill TR97-0100-03
Frame Assembly Components S/N HTP100000
Idler Arm Assembly
Power Box/
Line Cord
Motor Controller
AK58-00153-0001 120v
AK58-00153-0002 230v
Lift Motor
Front Roller Assembly
PCB Fan
A
K58-00126-0000 (100V)
A
K58-00145-0000 (200V)
Lift Frame
Waxing Components
Leveler Assembly
Motor Controller
Phillip Screw
0017-00101-1265
(4) Mounting Screws
0017-00101-1193
Frame Tag PCB
B084-92187-D000
Tinsel
0K58-01102-0001
Tinsel Spring
0017-00009-0901
Motor Assembly
Static Tinsel
Bracket

Page 3 of 18
TR97 Treadmill TR97-0100-03
Console (External View) S/N HTP100000
Front Console Shell Only
0K58-01008-0001
Workout Profiles
0K58-01216-0001 Eng/Met
0K58-01216-0003 Ger/Met
0K58-01216-0004 Spn/Met/Eur
0K58-01216-0006 Jap/Met
0K58-01216-0007 Frn/Met/Eur
0K58-01216-0008 Itl/Met
0K58-01216-0009 Dut/Met
0K58-01216-0010 Por/Met
Rear Console
0K58-01009-0000
Switch Cover
w/Tether
AK58-00096-0000
Cover Only
0K58-01087-0000
Anchor Washer
0K58-01158-0000
Phillips Screw-4
(8-32x6)
0017-00101-0776
Phillips Screw-8
(10-32x8)
0017-00101-1288
Rear Console Decal
0K58-01129-0000
Stop Key w/Tether
A
K58-00091-0000
Stop Switch Assembly
Gk58-00002-0007
Console Assembly
AK58-00055-0001 Eng/Met
AK58-00055-0003 Ger/Met
AK58-00055-0004 Spn/Met/Eur (120v/60Hz)
AK58-00055-0005 Spn/Met (230v/50Hz)
AK58-00055-0006 Jap/Met
AK58-00055-0007 Frn/Met/Eur (120v/60Hz)
AK58-00055-0008 Itl/Met
AK58-00055-0009 Dut/Met
AK58-00055-0010 Por/Met
AK58-00055-0011 Frn/Met (230v/50Hz)
Zone Training Overlay
0K58-01215-0001 Eng/Met
0K58-01215-0003 Ger/Met
0K58-01215-0004 Spn/Met/Eur
0K58-01215-0006 Jap/Met
0K58-01215-0007 Frn/Met/Eur
0K58-01215-0008 Itl/Met
0K58-01215-0009 Dut/Met
0K58-01215-0010 Por/Met
Tray/Switch w/Overlay Assy
AK58-00061-0001 Eng/Met
AK58-00061-0003 Ger/Met
A
K58-00061-0004 Spn/Met/Eur
AK58-00061-0006 Jap/Met
AK58-00061-0007 Frn/Met/Eur
AK58-00061-0008 Itl/Met
AK58-00061-0009 Dut/Met
AK58-00061-0010 Por/Met
Stop Key w/Tether
AK58-00091-0000

Page 4 of 18
TR97 Treadmill TR97-0100-03
Console (Internal View) S/N HTP100000
PCB Board Assembly
A084-92185-A008
Phillips Screw-8
(6-19x6)
0017-00101-1275
Polar/End
Session Cable Retainer
0K26-02149-0000
Micro Switch
0017-00032-0185
Stop Key Cable
Emergency Stop Decal
0K58-01140-0001
Heart Rate Cable
w/Jack
Side Foam
0K36-01060-0000
Washer Holder
0K36-01053-0000
Tube Holder
0K40-01120-0000
Side Foam
0K36-01060-0000
Isolator Receiver Cube
0K36-01059-0001
Isolator Receiver Tube
0K36-01059-0002
Polar Receiver
AK40-00045-0001
Disc: Magnet
0K40-01070-0000
Front Console Shell (only)
0K58-01008-0001
Cable Clamp
0017-00042-0007
Screw
0017-00101-1265
Secondary Display
B084-92186-B000
Screw(4)
0017-00101-1275
Spacer
0K58-01154-0000

Page 5 of 18
TR97 Treadmill TR97-0100-03
Cover, End Caps, Hardware S/N HTP100000
Front Cover Screws
0017-00101-0658
Front Cover
0K58-01016-0000
End Cap Screws
0017-00101-1060
End Cap Screws
0017-00101-1060
End Cap, Right Front
0K58-01070-0001
End Cap,
0K58-01070-0002
Left Front
Motor Cover
A
K58-00095-0000
Motor Cover Screw-4
0017-00101-1621

Page 6 of 18
TR97 Treadmill TR97-0100-03
Belt, Deck, Rear Roller S/N HTP100000
Striding Belt
0K58-01191-0000
Deck
0K58-01091-0001
Deck Mounting Screw
0017-00101-1653
Rear Roller
0K58-01068-0000
Roller Guard, Left
0K58-01312-0002
Roller Guard, Right
0K58-01312-0001
Rear Roller
Adjusting Screw
(3/8-16x48)
0017-00101-1618
Washer-2
0017-00104-0334
Roller Guard Screw
0017-00101-1621
0017-00103-0280
Tinnerman Clip-2
(Flat Side Faces OUT)
TECSPAK Springs
(4 Corners only)
0K40-01026-0002
Washer
0017-00104-0101
TECSPAK Tinnerman Clip
0017-00103-0198
TECSPAK Mounting Screw
0017-00101-1652
Grommet
0017-00042-0326 (2)
Screw(4)
0017-00101-1621
TECSPAK Springs
(Larger Middle 4)
0K58-01172-0000
Roller Cover, LT
0K58-01312-0002 Roller Cover, RT
0K58-01312-0001
Grommet
0017-00042-1147
Grommet
0017-00042-1147
IMPORTANT: Components can be ordered separately with Serial Numbers above:
TR9100 HTN102105-Above, TR9500 HTM105585-Above, and TR9700 HTP100531-Above.
Use the appropriate Roller Guard Kit: GK58-00002-0056 for TR91/95, and GK58-00002-0057 for Tr97 with
Serial Numbers: TR9100 HTN102105-Below, TR9500 HTM105585-Below, and TR9700 HTP100531-Below.

Page 7 of 18
TR97 Treadmill TR97-0100-03
Lift Motor and Lift Frame S/N HTP100000
Clevis Clip
0017-00007-0208
Clevis Pin
0017-00007-0214
Actuator (Lift)
Motor Assembly
AK58-00075-0000
Lock Nut-2
0017-00103-0285 Bronze Sleeve-2
0K58-01089-0000
Flat Washer-2
0017-00104-0259
Hex Screw-2
0017-00101-1628
Power Cord Retainer
0K58-01065-0001
Slotted Hex Screws
0017-00101-1193
Line Cord Clip
0017-00042-0840
Lift Frame
0K58-01066-0000
Lock Nut
0017-00103-0025
Lift Motor Hex Bolt
0017-00101-1021 Vinyl Cap
0017-00042-1075
Wheel
0K58-01071-0000
Phillips Screw
0017-00101-1621
Washer
0017-00104-0189
Lift Frame End Cap
0017-00042-1076
Decline Switch Bracket
0K58-01150-0003
Actuator Motor
0K58-01062-0000
Lock Nuts
0017-00103-0283
Screw (2)
0017-00101-1629
Decline Switch
0017-00032-0194

Page 8 of 18
TR97 Treadmill TR97-0100-03
Power Box Assembly S/N HTP100000
Circuit Breaker 4-AMP
0017-00003-0950
Jumper Line
A
K58-00120-0004 - 240V
A
K58-00120-0003 - 230V
A
K58-00120-0002 - 200V
A
K58-00120-0001 - 100V
A
K58-00120-0000 - 120V
ON/OFF
Power Switch
0017-00032-0198
TOP VIEW
Transformer (EURO Only)
0017-00101-0162
Transformer Bracket
0K58-00120-0004
Phillips Pan
Head Screw
(8-32x8)
0017-00101-1182
Phillips Pan
Head Screw
(8-32x6)
0017-00101-0162
Line Cord
(Plug End Changes)
0017-00003-0947 12’ 120v Line Cord
0017-00003-0923 Domestic
0017-00003-0948 12’ 220v Line Cord
0017-00003-0915 RT Angle Plug
0017-00003-0781 220v/60Hz
0017-00003-0696 Continental
0017-00003-0890 UK To Power Module
Power Box Assembly
AK58-00124-0001 - 240V
AK58-00124-0002 - 220-230V
AK58-00124-0006 - 200V
AK58-00124-0005 - 100V
AK58-00124-0000 - 120V

Page 9 of 18
TR97 Treadmill TR97-0100-03
Motor Controller S/N HTP100000
Wax Lift / Motor Controller
AK58-00164-0001 120v
AK58-00164-0002 230
W
ax/Lift PCB
A
084-92182-A0002
Pin Collar Spacer
0017-00042-1070
Spacer Retainer
0017-00042-1071
Phillips Pan Screw
(6-32x16)
0017-00101-1641
Nut
0017-00103-0005
“LINE” End
Line Filter
Mounting Screws
0017-00101-0134
“LOAD” End
Speed Sensor Cable Thermo-Switch
Cable
Bushing
0017-00042-1069
Hex Nut
0017-00103-0005
Thermal Switch
118E-00001-0132
Washer
0017-00104-0456
Phillips Screw
0017-00101-1059
Insulator Barrier
0K58-01228-0000
Hex Nut
0017-00103-0005
Retainer Bracket
0K58-01144-0000
Wax PCB Retainer
0K58-01149-0000
Washer
0017-00104-0456
Phillips Screw
0017-00101-1759
Line Filter (50hz units Only)
0017-00003-0898

Page 10 of 18
TR97 Treadmill TR97-0100-03
Motor Assembly S/N HTP100000
Motor w/Caution Label
AK58-00171-0000
Flywheel Assembly
AK58-00090-0002
Slotted Hex Screw(2)
0017-00101-0975
Speed Sensor Assembly
AK58-00073-0001
Insulating Shoulder
Washer (4)
0K58-01255-0000
Insulating Pad (2)
0K58-01256-0001

Page 11 of 18
TR97 Treadmill TR97-0100-03
Waxing components S/N HTP100000
Brass Spray Tip
0017-00009-0842
Extrusion
0K58-01111-0001
Phillip Screws
0017-00101-0658
Tie Straps
0017-00042-0622
PVC Tube-22”
0017-00041-0830
Tube Reducer
Connector
0017-00021-2188
Hose Clamp
0017-00042-0842
Spray Nozzle Assy
AK58-00046-0000
Wax Pump
0K58-01074-0001
Protective Sleeve
0K58-01080-0000
Wax Refill Bag
GK58-00002-0002
Wing Nuts
0017-00103-0284
Replacement Hose Assembly
AK58-00148-0000

Page 12 of 18
TR97 Treadmill TR97-0100-03
Idler Arm Assembly S/N HTP100000
Idler Arm Assembly
AK58-00053-0002
Idler Pin
0017-00007-0248
Idler Spring Damper
0K26-02055-0000
Idler Spring
0k58-01085-0000
Wire Clamp
0017-00042-1072
Screw
(10-32x6)
0017-00101-1193
Limit Switch
0017-00032-0195
Limit Switch Cable
A
llen Screw
0017-00101-0333
Motor Pulley
0K58-01056-0000
Tinnerman Clip
0017-00103-0280
Drive Belt
0K58-01115-0000
Pulley: Idler
0K26-01731-0000
Threaded Shaft: Idler
0K58-01084-0002
Lock Nut: Idler
0017-00103-0324
Tinsel Bracket
0K58-01263-0001
Tinsel Bracket Screw(2)
0017-00101-1193

Page 13 of 18
TR97 Treadmill TR97-0100-03
Lever Assembly – AK58-00076-0000 S/N HTP100000
A
ssembly Leveler & Bushing
AK58-00089-0000
Pivot Pin
0K58-01098-0001
Leveling Foot
0K58-01110-0000
Stop Nut
0K58-01099-0000
Hex Nut-4
(8-18x10)
0017-00101-1253
Lock Washer-4
0017-00104-0333
Flat Washer-4
0017-00104-0190

Page 14 of 18
TR97 Treadmill TR97-0100-03
Front Roller Assembly – AK58-00067-0000 S/N HTP100000
Polley V Pulley 8”
0K58-1105-0000
Hex Bolt
(1/4x20)
0017-00101-1632 Flat Washer
0017-00104-0330
Lock Washer
0017-00104-0005
Mounting Bolt
(3/8-16x32)
0017-00101-0974
Flat Washer
0017-00104-0043

Page 15 of 18
TR97 Treadmill TR97-0100-03
ERGO Bar Assembly – AK58-00018-0000 S/N HTP100000
Proximity Sensor Cable
Heart Rate Sensor Cable
Lens Cover Assembly
AK58-00064-0000
Phillips Pan Screws
(8-16x18)
0017-00101-0824
Flat Washers
0017-00104-0411
Electrode Kit
GK20-00002-0004

Page 16 of 18
TR97 Treadmill TR97-0100-03
Cables – Message Center Console S/N HTP100000
Message Center Console

Page 17 of 18
TR97 Treadmill TR97-0100-03
Cables – Wax Lift Power Supply S/N HTP100000

Page 18 of 18
TR97 Treadmill TR97-0100-03
Cables – Power Modules S/N HTP100000