Life Gear CLASSIC PRO User manual

CLASSIC
PRO UPRIGHT BIKE
ITEM NO.: 20388
OWNER’S MANUAL
IMPORTANT: Read all instructions carefully before using this product. Retain this
owner’s manual for future reference.
The specifications of this product may vary from this photo, subject to change without notice.
2014, Nov.

1
TABLE OF CONTENTS
WARRANTY ------------------------------------------------------------------------------- 2
IMPORTANT SAFETY INSTRUCTIONS ------------------------------------------- 3
PARTS LIST ------------------------------------------------------------------------------- 4
HARDWARE AND TOOLS PACK ---------------------------------------------------- 6
OVERVIEW DRAWING ----------------------------------------------------------------- 7
ASSEMBLY INSTRUCTIONS --------------------------------------------------------- 8
HOW TO MOVE THE UPRIGHT BIKE --------------------------------------------- 21
OPERATING THE COMPUTER ------------------------------------------------------ 22
ADJUSTMENTS -------------------------------------------------------------------------- 28
MAINTENANCE -------------------------------------------------------------------------- 29
TROUBLESHOOTING ------------------------------------------------------------------ 29
WARM UP AND COOL DOWN ROUTINE ----------------------------------------- 30

2
ONE YEAR LIMITED WARRANTY
LifeGear Inc. warrants to the original purchaser that this product is free from defects in
material and workmanship when used for the purpose intended, under the conditions that it
has been installed and operated in accordance with LifeGear's Owner's Manual. LifeGear's
obligation under this warranty is limited to replacing or repairing free of charge, any parts
which may prove to be defective under normal home use. This warranty does not include
any damage caused by improper operation, misuse or commercial application.
From the date of purchase, the frame is warranted to be free from defects for 1 (one) year.
This warranty is offered only to the original owner and is not transferable. Proof of
purchase is required.
When ordering replacement parts please have the following information ready:
1. Owner's Manual
2. Model Number
3. Description of Parts
4. Part Number
5. Date of Purchase

3
IMPORTANT SAFETY INSTRUCTIONS
Basic precautions should always be followed, including the following important
safety instructions when using this equipment. Read all instructions before using
this equipment.
1. Read all instructions and follow it carefully before using this equipment. Make sure the
equipment is properly assembled and tightened before use.
2. Before exercise, in order to avoid injuring the muscle, warm-up exercises are
recommended.
3. Please make sure all parts are not damaged and fixed well before use. This
equipment should be placed on a flat surface when using. Using a mat or other
covering material on the ground is recommended.
4. Please wear proper clothes and shoes when using this equipment; do not wear clothes
that may catch any part of the equipment; remember to tighten the pedaling straps.
5. Do not attempt any maintenance or adjustments other than those described in this
manual. Should any problems arise, discontinue use and consult your local dealer.
6. Do not use the equipment outdoors.
7. This equipment is for household use only. It is not a commercial model.
8. Only one person at a time should use this equipment.
9. If you feel any chest pains, nausea, dizziness, or short of breath, you should stop
exercising immediately and consult your physician before continuing.
10. Care should be taken in mounting or dismounting the equipment.
11. Do not allow children to use or play on the equipment. Keep children and pets away
from the equipment while in use. This machine is designed for adults use only. The
minimum free space required for safe operation is not less than two meters.
12. The maximum weight capacity for this product is 110 kgs.
WARNING: Before beginning any exercise program consult your physician.
This is especially important for the people who are over 35 years old or who have
pre-existing health problems. Read all instructions before using any fitness
equipment.
CAUTION: Read all instructions carefully before operating this product.
Retain this Owner’s Manual for future reference.

4
PARTS LIST
No. Description Qty No. Description Qty
001 Main Frame 60x30x2 1 026 Sensor with Wire L=750 mm 1
002 Adjustable Handlebar Ø25x1.5 1 027 Seat Cushion DD-28T 1
003 Handlebar Post Ø50x1.5 1 028 Front Stabilizer End Cap 2
004 Rear Stabilizer Ø50x1.5 1 029 Rear Stabilizer End Cap 2
005 Flywheel Ø210 1 030 Hexagon Nut M6 2
006 Front Stabilizer Ø50x1.5 1 031 Washer Ø10.2xØ14x1 2
007 AC Adaptor (L=2000 mm) 1 032 Bearing 6000zz 2
008 Seat Post Knob M12x58 1 033 Hexagon Socket Pan Head Cap
Bolt M8x10 1
009 Belt PJ 330J6 1 034 Cap Nut M10 2
010 Computer 1 035 Pan Head Carriage Bolt M10x57 2
011 Nut M10x1 2 036 Big Curve Washer Ø10xØ25x2 2
012 Seat Post Bushing 1 037 Big Curve Washer Ø8xØ20x1.5 4
013 Left Cover 538x374x79 1 038 Nylon Nut M8 3
014 Right Cover 538x374x81 1 039 Washer Ø6xØ12x1 1
015 Cross Recessed Pan Head
Tapping Screw ST2.9x12 2 040 Cross Recessed Pan Head Tapping Screw ST4.2x25 7
016 Washer Ø34.5x23x2.5 1 041 Cross Recessed Pan Head
Tapping & Drilling Screw ST4.2x25 4
017 Bearing Nut I 15/16" 1 042 Washer Ø8xØ20x1.5 4
018 Hexagon Nut 7/8" 1 043 Cross Recessed Pan Head
Tapping Bolt M6x10 1
019 Belt Pulley with Crank 240J6 1 044 Idler Arm 1
020 Right Foot Pedal YH-30X 1 045 Spring Washer Ø6xØ11.2x2 2
021 Left Foot Pedal YH-30X 1 046 Nylon Nut M6 2
022 Bearing Cup 2 047 Cross Recessed Pan Head Bolt
M5x10 2
023 Ball Bearing 2 048 Power Supply Cable L=300 mm 1
024 Hexagon Socket Pan Head Cap
Bolt M8x15 6 049 Bearing Nut II 7/8" 1
025 Seat Post 1 050 Handlebar Foam Grip
Ø30xØ24x455 2

5
PARTS LIST
No. Description Qty No. Description Qty
051 Cross Recessed Pan Head
Tapping Screw ST4.2x20 2 064 Cover Cap Ø40xØ25x10 2
052 Washer Ø40xØ24x3 1 065 Hexagon Socket Pan Head Cap
Bolt M8x30 3
053 Hand Pulse Sensor with Wire
L=750 mm 2 066 Big Washer Ø8xØ20x2.0t 1
054 Hexagon Nut 1/2" 1 067 Washer Ø8xØ16x1.5 3
055 Hexagon Head Bolt M6x48 2 068 Seat Adjustment Knob M8 1
056 Transport Wheel Ø23xØ6x32 2 069 Seat Sliding Tube End Cap (38x38) 2
057 Handlebar Post Cover 1 070 Seat Sliding Tube 1
058 Seat Post Cover 1 071 Clamp Cover 1
059 Extension Sensor Wire I
(L=750 mm) 1 072 Spacer (Ø12x1.5x20) 1
060 Magnetic Brake Cable
(L=440 mm) 1 073 Handlebar T-Knob (M8x55) 1
061 Handlebar End Cap Ø25 2 074 Cross Recessed Pan Head
Tapping & Drilling Screw ST4.2x15 4
062 Eyebolt M6x36 2 075 DC Motor 1
063 Tension Bracket 2 076 Extension Sensor Wire
(L=350 mm) 1

6
HARDWARE AND TOOLS PACK
Allen Wrench S6
1 PC
Multi Hex Tool
S10, S13, S17, S19
1 PC
Multi Hex Tool with Phillips Screwdriver
S10, S13, S14, S15
1 PC
(34) Cap Nut M10
2 PCS
(35) Pan Head Carriage Bolt
M10x57
2 PCS
(36) Big Curve Washer
Ø10xØ25x2
2 PCS

7
OVERVIEW DRAWING
12
40
41
41
40
14
19
18
49
22
16
23
20
17
52
13
41
41
5
11
11
37
61
53
35
36
36
34
22
23
8
21
9
57 58
1
2
6
25
51
51
50
50
55
55
40
64
64
63
45
30
62
45
63
24
24
42
42
30
62
24
24
53
61
29
65
4
65
3
27
46 56
56
29
28
28
43
33
31
39
32
44
66
68
69
69
67
38
70
71
72
73
47
59
10
59
15 26
76
60
75
74
48
54
7

8
ASSEMBLY INSTRUCTIONS
STEP 1
Position the Front Stabilizer (6) in front of the Main Frame (1) and align bolt holes.
Attach the Front Stabilizer (6) onto the front curve of the Main Frame (1) with two
M10 Cap Nuts (34), two M10x57 Pan Head Carriage Bolts (35), and two Ø10xØ25x2 Big
Curve Washers (36). Tighten cap nuts with the Multi Hex Tool provided.
Hardware:
35
34
36
35
36
34
1
6
76
Multi Hex Tool
S10, S13, S17, S19
(34) Cap Nut M10
2 PCS
(35) Pan Head Carriage Bolt
M10x57
2 PCS
(36) Big Curve Washer
Ø10xØ25x2
2 PCS

9
42
24
24
42
42
65
24
24
42
4
65
42
42
Allen Wrench S6
Allen Wrench S6
STEP 2
Remove two M8x15 Hexagon Socket Pan Head Cap Bolts (24), two M8x30 Hexagon
Socket Pan Head Cap Bolts (65), and four Ø8xØ20x1.5 Washers (42) from the Rear
Stabilizer (4). Remove bolts with the S6 Allen Wrench provided.

10
24
42
42
24
42
65
1
24
24
42
42
4
65
Allen Wrench S6
Allen Wrench S6
STEP 3
Attach the Rear Stabilizer (4) into the Main Frame (1) with two M8x15 Hexagon Socket Pan
Head Cap Bolts (24), two M8x30 Hexagon Socket Pan Head Cap Bolts (65), and four
Ø8xØ20x1.5 Washers (42) that were removed. Tighten bolts with the S6 Allen Wrench
provided.

11
20
21
19
76
Multi Hex Tool with Phillips Screwdriver
S10, S13, S14, S15
STEP 4
The Cranks, Foot Pedals, Pedal Shafts and Pedal Straps are marked “R” for Right and
“L” for Left.
Select the Right Foot Pedal Strap (20) which has R marked on the side of the strap. Snap
the three hole end of the strap onto the inside edge of the Right Foot Pedal (20). Snap the
other end of the strap onto the outside edge of the Right Foot Pedal (20). Select
adjustment holes which allow your foot to be easily removed from the foot pedal.
Use the same procedure to snap the Left Foot Pedal Strap (21) onto the Left Foot Pedal
(21).
STEP 5
Insert the pedal shaft of Left Foot Pedal (21) into threaded hole in the left Crank (19).
Turn the pedal shaft by hand in the counter-clockwise direction until snug.
Note: DO NOT turn the pedal shaft in the clockwise direction, doing so will strip the
threads.
Tighten the pedal shaft of Left Foot Pedal (21) with the Multi Hex Tool with Phillips
Screwdriver provided.
Insert pedal shaft of Right Foot Pedal (20) into threaded hole in right Crank (19).
Turn the pedal shaft by hand in the clockwise direction until snug.
Tighten pedal shaft of Right Foot Pedal (20) with the Multi Hex Tool with Phillips Screwdriver
provided.
2021
Right Foot Pedal Left Foot Pedal

12
38
67
27
38
67
38
67
27
70
67
38
Multi Hex Tool with Phillips Screwdriver
S10, S13, S14, S15
STEP 6
Remove one Ø8xØ20x2.0t Big Washer (66) and one M8 Seat Adjustment Knob (68) from
underside of the Seat Sliding Tube (70).
STEP 7
Remove three M8 Nylon Nuts (38) and three Ø8xØ16x1.5 Washers (67) from underside of
the Seat Cushion (27). Remove nylon nuts with the Multi Hex Tool with Phillips Screwdriver
provided.
Guide bolts on underside of the Seat Cushion (27) through holes on top of the Seat Sliding
Tube (70), attach with three removed M8 Nylon Nuts (38) and Ø8xØ16x1.5 Washers (67).
Tighten nylon nuts with the Multi Hex Tool with Phillips Screwdriver provided.
70
66
68

13
STEP 8
Guide the bolt on underside of the Seat Sliding Tube (70) through a hole on the top of the
Seat Post (25), attach with one removed Ø8xØ20x2.0t Big Washer (66) and M8 Seat
Adjustment Knob (68).
STEP 9
Slide the Seat Post Cover (58) onto the tube of the Main Frame (1).
27
66
68
25
70
58
1
58

14
STEP 10
Insert the Seat Post (25) into the tube of the Main Frame (1) and then attach the Seat Post
Knob (8) onto the tube of the Main Frame (1) by turning it in a clockwise direction to tighten
the Seat Post (25) in the suitable position.
8
25
1
58

15
24 37
24
37
24
37
1
24
24
24
37
Allen Wrench S6
Allen Wrench S6
STEP 11
Remove four M8x15 Hexagon Socket Pan Head Cap Bolts (24) and four Ø8xØ20x1.5 Big
Curve Washers (37) from the tube of the Main Frame (1). Remove bolts with the S6 Allen
Wrench provided.

16
STEP 12
Slide the Handlebar Post Cover (57) up to the Handlebar Post (3).
Connect the Extension Sensor Wire (76) from the Main Frame (1) to the Extension Sensor
Wire I (59) from the Handlebar Post (3).
3
1
59
59
76
3
57
59
59
57

17
STEP 13
Insert the Handlebar Post (3) onto the tube of the Main Frame (1) and secure with four
M8x15 Hexagon Socket Pan Head Cap Bolts (24) and four Ø8xØ20x1.5 Big Curve Washers
(37) that were removed. Tighten bolts with the S6 Allen Wrench provided.
Slide the Handlebar Post Cover (57) down to the Handlebar Post (3).
Allen Wrench S6
59
24 24
24
37
1
3
57
24 37
24
37
24
37

18
STEP 14
Insert the Hand Pulse Sensor Wires (53) through into the hole on the Handlebar Post
(3) and pull them out from the top end of the Handlebar Post (3).
Place the Adjustable Handlebar (2) through clamp on the Handlebar Post (3) with hand
pulse sensors facing the seat. Hold the Adjustable Handlebar (2) in desired position and
fasten Clamp Cover (71), Ø12x1.5x20 Spacer (72), and M8x55 Handlebar T-Knob (73) onto
clamp. Tighten the M8x55 Handlebar T-Knob (73) after adjustment.
NOTE: Handlebar T-Knob should be tightly secured before using.
2
71
72
73
53
53
3
59

19
STEP 15
Remove two M5x10 Cross Recessed Pan Head Bolts (47) from the Computer (10).
Remove bolts with the Multi Hex Tool with Phillips Screwdriver provided.
STEP 16
Connect the Hand Pulse Sensor Wires (53) and Extension Sensor Wire I (59) to the wires
that come from the Computer (10). Tuck wires into the Handlebar Post (3).
Attach the Computer (10) onto the top end of the Handlebar Post (3) with two M5x10 Cross
Recessed Pan Head Bolts (47) that were removed. Tighten bolts with the Multi Hex Tool
with Phillips Screwdriver provided.
Multi Hex Tool with Phillips Screwdriver
S10, S13, S14, S15
10
47
47
47
Multi Hex Tool with Phillips Screwdriver
S10, S13, S14, S15
10
59
47
53
47
47