Life Gear G2 User manual

LifeGear G2 /HOME GYM
ITEM NO.: 63110
OWNER’S MANUAL
IMPORTANT: Read all instructions carefully before using this product. Retain this
owner’s manual for future reference.
The specifications of this product may vary from this photo, subject to change without notice.
2011, Sept.

1
TABLE OF CONTENTS
WARRANTY ------------------------------------------------------------------------------- 1
SAFETY INSTRUCTIONS ------------------------------------------------------------- 2
PARTS NUMBERSAND ILLUSTRATIONS --------------------------------------- 3
PARTS LIST ------------------------------------------------------------------------------- 4
MAINTENANCE -------------------------------------------------------------------------- 5
HARDWARE PACKING LIST ---------------- ---------------------------------------- 6
OVERVIEW DRAWING -----------------------------------------------------------------9
ASSEMBLY INSTRUCTIONS --------------------------------------------------------- 10
CABLE LOOP DIAGRAM--------------------------------------------------------------- 20
PULLEYS AND LAT BAR CABLE INSTALLATION ------------------------------ 21
PULLEYS AND PEC CABLE INSTALLATION ------------------------------------ 26
PULLEYS AND LEG EXTENSION CABLE INSTALLATION ------------------ 30
WARM UPAND COOL DOWN ROUTINE------------------------------------------39
ONE YEAR LIMITED WARRANTY
LifeGear Inc. warrants to the original purchaser that this product is free from defects in
material and workmanship when used for the purpose intended, under the conditions that it
has been installed and operated in accordance with LifeGear's Owner's Manual. LifeGear's
obligation under this warranty is limited to replacing or repairing, free of charge, any parts
which may prove to be defective under normal home use. This warranty does not include
any damage caused by improper operation, misuse or commercial application.
From the date of purchase, the frame is warranted to be free from defects for 1 (one) year.
This warranty is extended only to the original owner and is not transferable.
When ordering replacement parts please have the following information ready:
1. Owner's Manual
2. Model Number
3. Description of Parts
4. Part Number
5. Date of Purchase

2
SAFETY INSTRUCTIONS
Basic precautions should always be followed, including the following safety
instructions when using this home gym: Read all instructions before using this home
gym.
1. Read all the instructions in this manual and do warm up exercises before using this
home gym.
2. Before exercise, in order to avoid injuring the muscle, warm-up exercise of every
position of the body is necessary. Refer to Warm Up and Cool Down Routine page.
After exercise, relaxation of the body is suggested for cool-down.
3. Please make sure all parts are not damaged and fixed well before use. This home
gym should be placed on a flat surface when using.
4. Never drop or insert any object into any opening.
5. Please wear proper clothes and shoes when using this home gym. Do not wear
clothes that might catch on any part of the home gym.
6. Do not attempt any maintenance or adjustments other than those described in this
manual. Should any problems arise, discontinue use and consult an Authorized
Service Representative.
7. Close supervision is necessary when this home gym is used by, on, or near children,
invalids, or disabled persons.
8. At no time should children under the age of 12 use the home gym.
9. Children over the age of 12 should not use the home gym without adult supervision.
10. Do not jump on the home gym.
11. Do not use this home gym outdoors.
12. Inspect and tighten all parts each time before using this home gym.
13. This home gym is for household use only.
14. Only one person should be on home gym while in use.
15. Keep children and pets away from home gym while in use. The minimum free space
required for safe operation is not less than two meters.
16. If you feel any chest pains, nausea, dizziness, or short of breath, you should stop
exercising immediately and consult your physician before continuing.
17. The maximum weight capacity for this product is 250 lbs/110 kgs.
WARNING:Before beginning any exercise program consult your physician.
This is especially important for the persons who are over 35 years old or who have
pre-existing health problems. Read all instructions before using any fitness
equipment.
CAUTION:Read all instructions carefully before operating this product.
Retain this Owner’s Manual for future reference.

3
PARTS NUMBERS AND ILLUSTRATIONS

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PARTS LIST
No. Description Qty No. Description Qty
001 Top Frame 1 033 Weight Stack 11
002 Main Base Tube 1 034 Big Washer 1
003 Seat Frame 1 035 Plastic Bushing 1
004 Weight Stack Sliding Rod 2 036 Pin 1
005 Main Support Tube 1 037 Guide Rod 1
006 Rear Base Tube 1 038 L-Shaped Pin 1
007 Support Frame for Pec Arm 1 039 Rubber Bumper 2
008 Support Tube 1 040 Knob M10 1
009 Handle 2 041 Handgrip 4
010 Right Pec Arm 1 042 Square End Cap 2
011 Left Pec Arm 1 043 Pulley Bushing 6
012 Front Base Tube 1 044 Pulley 14
013 Leg Extension Tube 1 045 Ø26x125 Foam 4
014 Weight Sliding Rod Tube 1 046 Plug 50x25 2
015 Seat Support Tube 1 047 Plug 38x38 1
016 Lat Bar 1 048 Support Tube End Cap 38x38 1
017
A
rm Curl Handle 1 049 Plug 50x50 6
018 Lock Bar 1 050 Round Plug Ø25 4
019 Crossed Double Floating Pulley
Bracket 1 051 Base Tube End Cap 50x50 6
020 Pulley Plate 2 052 Foam Roll Ø23xØ80x160 4
021 Pec Pulley Bracket 2 053 Pec Foam Roll Ø90x245 2
022 Front Base Support Tube 1 054 Ring Pin 1
023 Plastic Bearing 4 055 Coil Chain 1
024 Support Plate 1 056 Bushing Ø19 2
025 Foam Roll Tube 2 057 Round Plug Ø28 4
026 Top Shaft 1 058 Hook 4
027 Backrest 1 059 Nylon Lock Nut M12 2
028 Seat Pad 1 060 Nylon Lock Nut M10 31
029 Leg Extension Cable 1 061 Nylon Lock Nut M8 1
030 Pec Cable 1 062 Washer Ø12 4
031 Lat Bar Cable 1 063 Bolt M10x20 2
032 Top Weight Stack 1 064 Washer Ø10 66

5
PARTS LIST
No. Description Qty No. Description Qty
065 Washer Ø8 4 075 Washer Ø6 4
066 Hexagon Head Bolt M10x25 6 076 Hexagon Head Bolt M12x115 2
067 Hexagon Head Bolt M10x75 11 077 Seat Support Frame Plastic
Bushing 1
068 Hexagon Head Bolt M10x70 5 078 Ankle Strap 1
069 Hexagon Head Bolt M10x65 2 079 Round Knob 1
070 Hexagon Head Bolt M10x45 11 080 Buffer Ø30 2
071 Hexagon Head Bolt M8x20 2 081 Abdominal Strap 1
072 Hexagon Head Bolt M8x45 1 082 Hexagon Nut Cap M12 4
073 Hexagon Head Bolt M8x65 2 083 Hexagon Nut Cap M10 2
074 Hexagon Head Bolt M6x16 4
MAINTENANCE
Please wipe your perspiration off the home gym with a clean, dry cloth after each use.
Upholstery can be cleaned with a mild detergent or spray cleaner.
Please inspect all assembly bolts and nuts on the home gym for proper tightness and every
tube of the home gym for any sign of cracking or permanent bending. If you find this
situation, do not use this home gym and contact an Authorized Service Representative
immediately.

6
HARDWARE PACKING LIST
Hardware
(18) Lock Bar
1 PC (34) Big Washer 1 PC (36) Pin 1 PC (38) L-Shaped Pin 1 PC
(54) Ring Pin
1 PC (55) Coil Chain 1 PC (58) Hook 4 PCS (59) Nylon Lock
Nut M12
2 PCS
(60) Nylon Lock
Nut M10
31 PCS
(61) Nylon Lock
Nut M8
1 PC
(62) Washer Ø12
4 PCS (63) Bolt
M10x20
2 PCS
(64) Washer Ø10
66 PCS (65) Washer Ø8 4 PCS (66) Hexagon
Head Bolt M10x25
6 PCS
(67) Hexagon
Head Bolt M10x75
11 PCS
(68) Hexagon
Head Bolt M10x70
5 PCS
(69) Hexagon
Head Bolt M10x65
2 PCS
(70) Hexagon
Head Bolt M10x45
11 PCS
(71) Hexagon
Head Bolt M8x20
2 PCS
(72) Hexagon
Head Bolt M8x45
1 PC
(73) Hexagon
Head Bolt M8x65
2 PCS
(74) Hexagon
Head Bolt M6x16
4 PCS
(75) Washer Ø6
4 PCS
(76) Hexagon Head Bolt M12x115
2 PCS

7
Plastic Parts
Pulley Pack
Cables
Accessories
(29) Leg Extension Cable
1 PC (30) Pec Cable 1 PC
(31) Lat Bar Cable
1 PC
(44) Pulley
14 PCS
(78) Ankle Strap
1 PC (81) Abdominal Strap 1 PC
(35) Plastic Bushing
1 PC (39) Rubber Bumper
2 PCS (40) Knob M10 1 PC (43) Pulley Bushing 6 PCS
(51) Base Tube End Cap
50x50
6 PC
(79) Round Knob
1 PC (82) Hexagon Nut
Cap M12
4 PCS
(83) Hexagon Nut
Cap M10
2 PCS

8
Foam Roller
Weight Stack Pack
Tools
(32) Top Weight Stack
(Approximately 4.5 kgs/10.0 lbs)
1 PC
(33) Weight Stack
(Approximately 5.7 kgs/12.5 lbs)
11 PCS
Allen Wrench 6mm
1 PC
Wrench 14-10
1 PC Wrench 19-17 2 PCS
Wrench 14-17
1 PC
(52) Foam Roll
Ø23xØ80x160
4 PCS
(53) Pec Foam Roll
Ø90x245
2 PCS

9
OVERVIEW DRAWING
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ASSEMBLY INSTRUCTIONS
NOTE: It is recommended that you always use the aid of a second person when
assembling the home gym.
Step 1
Attach the Weight Sliding Rod Tube (14) onto the rear end of the Main Base Tube (2) and
Rear Base Tube (6) with two M10x75 Hexagon Head Bolts (67), two M10 Nylon Lock Nuts
(60), and four Ø10 Washers (64). Tighten bolts and nuts with two Wrenches provided.
Attach the Front Base Support Tube (22) onto the front end of the Main Base Tube (2) and
Front Base Tube (12) with two M10x75 Hexagon Head Bolts (67), two M10 Nylon Lock Nuts
(60), and four Ø10 Washers (64). Tighten bolts and nuts with two Wrenches provided.
Slide six 50x50 Base Tube End Caps (51) onto each end of the Front Base Support Tube
(22), Weight Sliding Rod Tube (14), and Rear Base Tube (6).
Hardware:
Plastic Parts:
6 Base Tube End Caps (50x50)
4 Hexagon Head Bolts (M10x75) 8 Washers (Ø10) 4 Nylon Lock Nuts (M10)
2 Wrenches (19-17)
Tool:
51
51
51
51
64
67
64
60
60
64
64
67
51
51
6
22
12
14
2

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Step 2
Slide two Rubber Bumpers (39) onto the Weight Stack Sliding Rods (4). Then insert two
Weight Stack Sliding Rods (4) into the holes of the Weight Sliding Rod Tube (14) and secure
with two M10x20 Bolts (63). Tighten bolts with the Allen Wrench provided.
Attach the Main Support Tube (5) onto the Main Base Tube (2) with two M10x75 Hexagon
Head Bolts (67), two M10 Nylon Lock Nuts (60), and four Ø10 Washers (64).
Plastic Parts:
Hardware:
67
39
64
14
2
60
64
63
4
5
2 Wrenches (19-17)
Tool:
1 Allen Wrench (6mm)
2 Hexagon Head Bolts (M10x75) 4 Washers (Ø10) 2 Nylon Lock Nuts (M10)
2 Bolts (M10x20)
2 Rubber Bumpers

12
Step 3
Install each Weight Stack (33) onto the Weight Stack Sliding Rods (4).
NOTE: Ensure that each weight stack’s selector pin slot faces downward.
Slide the Plastic Bushing (35) onto the Guide Rod (37) and align pin hole. Secure the
Plastic Bushing (35) onto the Guide Rod (37) by inserting the Pin (36) through into the holes
of the Guide Rod (37) and Plastic Bushing (35).
Slide the Top Weight Stack (32) onto the Guide Rod (37) and Plastic Bushing (35). Place
the Big Washer (34) onto the hole of the Top Weight Stack (32).
Finally, install the Top Weight Stack (32) with Guide Rod (37) onto the Weight Stack Sliding
Rods (4). Insert the L-Shaped Pin (38) into the pin slot.
Weight Stack Pack:
Hardware: Plastic Part:
32
33
14
38
37
36 35
32
34
33
4
1 Top Weight Stack
(Approximately 4.5 kgs/10.0 lbs)
11 Weight Stacks
(Approximately 62.7 kgs/137.5 lbs)
1 Plastic Bushing
1 Big Washer 1 Pin 1 L-Shaped Pin

13
5
66
64
1
60
67
64
64
4
2 Wrenches (19-17)
Tool:
Step 4
Insert each Weight Stack Sliding Rod (4) into the corresponding hole in the Top Frame (1).
Secure Weight Stack Sliding Rods (4) in the Top Frame (1) using two Ø10 Washers (64) and
two M10x25 Hexagon Head Bolts (66). Tighten bolts with the Wrench provided.
Attach the Top Frame (1) onto the Main Support Tube (5) with two M10x75 Hexagon Head
Bolts (67), two M10 Nylon Lock Nuts (60), and four Ø10 Washers (64). Tighten nuts with
two Wrenches provided.
Hardware:
2 Hexagon Head Bolts (M10x75) 6 Washers (Ø10) 2 Nylon Lock Nuts (M10)
2 Hexagon Head Bolts (M10x25)

14
Step 5
Attach the Support Tube (8) onto the Main Support Tube (5) with two M10x70 Hexagon
Head Bolts (68), two M10 Nylon Lock Nuts (60), and four Ø10 Washers (64). Tighten bolt
and nut with two Wrenches provided.
Hardware:
․․․․․․․․․․․․․․․․․․․․․․․․․․․․․․․․․․․․․․․․
Step 6
Attach the Seat Support Tube (15) onto the Main Support Tube (5) with one Support Plate
(24), two M10x75 Hexagon Head Bolts (67), two M10 Nylon Lock Nuts (60), and four Ø10
Washers (64). Tighten bolt and nut with two Wrenches provided.
Hardware:
68
5
6460
64
8
2 Wrenches (19-17)
Tool:
4 Washers (Ø10) 2 Nylon Lock Nuts (M10)2 Hexagon Head Bolts (M10x70
)
15
64
67
24
64 60
5
2 Wrenches (19-17)
Tool:
2 Hexagon Head Bolts (M10x75) 4 Washers (Ø10) 2 Nylon Lock Nuts (M10)

15
Step 7
Attach the Leg Extension Tube (13) onto the clevis of the Seat Support Tube (15) with one
M10x75 Hexagon Head Bolt (67), one M10 Nylon Lock Nut (60), and two Ø10 Washers (64).
Tighten bolt and nut with two Wrenches provided. Install two M10 Hexagon Nut Caps (83)
onto the M10x75 Hexagon Head Bolt (67) and M10 Nylon Lock Nut (60).
Insert the Ring Pin (54) into the holes on the Seat Support Tube (15) and the clevis of the
Leg Extension Tube (13).
Hardware:
Plastic Parts:
15
13
60
67
64
64
83
83
2 Wrenches (19-17)
Tool:
1 Hexagon Head Bolt (M10x75) 2 Washers (Ø10) 1 Nylon Lock Nut (M10)
2 Hexagon Nut Caps (M10)
1 Ring Pin

16
Step 8
Attach the Backrest (27) onto the Main Support Tube (5) with two Ø8 Washer (65) and two
M8x65 Hexagon Head Bolts (73). Tighten bolts with the Wrench provided.
Attach the Seat Pad (28) onto the Seat Frame (3) with four M6x16 Hexagon Head Bolts (74)
and four Ø6 Washers (75). Tighten bolts with the Wrench provided.
Insert the Seat Frame (3) with Seat Pad (28) into the Seat Support Frame Plastic Bushing
(77) of the Seat Support Tube (15). Adjust the seat position and insert the Round Knob
(79). Turn the Round Knob (79) in the clockwise direction to tighten.
Adjusting the Seat Height
Turn the round knob in a counterclockwise direction until it can be pulled out. Pull out the
round knob and then slide the seat frame up or down direction to the suitable position.
Lock the seat frame in place by releasing the round knob and sliding the seat frame up or
down slightly until the round knob "pops" down into the locked position. For added safety,
tighten the round knob in a clockwise direction.
Hardware:
Plastic Part:
27
15
73
65
5
73
65
3
28
3
79
77
75
74
1 Wrench (14-10)
Tool:
4 Hexagon Head Bolts
(M6x16) 4 Washers (Ø6)
2 Hexagon Head Bolts
(M8x65)
2 Washers (Ø8)
1 Round Knob

17
Step 9
Slide the Foam Roll Tube (25) through the round hole on the clevis of the Seat Support Tube
(15). Slide two Ø23xØ80x160 Foam Rolls (52) onto both ends of the Foam Roll Tube (25).
Slide the Foam Roll Tube (25) through the round hole on the Leg Extension Tube (13).
Slide two Ø23xØ80x160 Foam Rolls (52) onto both ends of the Foam Roll Tube (25).
25
52
25
52
52
13
52

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Step 10
Attach the Support Frame for PecArm (7) onto the Top Frame (1) with one Top Shaft (26)
and two M8x20 Hexagon Head Bolts (71). Tighten bolt with the Wrench provided.
Attach the Lock Bar (18) onto the clevis of the Support Tube (8) with one M8x45 Hexagon
Head Bolt (72), one M8 Nylon Lock Nut (61), and two Ø8 Washers (65). Tighten bolt and
nut with two Wrenches provided.
Install the M10 Knob (40) onto the Lock Bar (18) by turning it in a clockwise direction.
Hardware:
Plastic Part:
1
71
7
26
18
40
61
65
65
72
1 Wrench (14-10)
Tool:
1 Wrench (14-17)
2 Hexagon Head Bolts
(M8x20) 1 Lock Bar 1 Hexagon Head Bolt (M8x45)
1 Nylon Lock Nut (M8) 2 Washers (Ø8)
1 Knob (M10)