Lincoln Quicklub SSV L User manual

Subject to modifications
User Manual
OperationInstructions
2.2EN-20004-C11
LINCOLNGmbH•Postfach1263 •D-69183 Walldorf •Tel[phone] •Fax [phone]
Quicklub - Progressive Metering Devices
for Grease and Oil
Model SSV L
B-SSVL-000a10

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User Manual
OperationInstructions
2.2EN-20004-C11
LINCOLNGmbH •Postfach 1263• D-69183Walldorf •Tel[phone] •Fax [phone]
This User Manual was compiled on behalf of
- the manufacturer - by
Lincoln GmbH EdiDoc GmbH
Heinrich-Hertz-Str. 2-8 Erzberger Str. 8
D-69190 Walldorf D-68753 Waghäusel
All rights reserved.
Any duplication of this User Manual, in its entirety or in part,
by whatever means is prohibited without the prior consent in
writing of Lincoln GmbH.
Subject to modifications without prior notification.
© 2011 by
Phone: [phone]
Fax: [phone]
E-Mail: [e-mail]

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User Manual
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LINCOLNGmbH •Postfach 1263• D-69183Walldorf •Tel[phone] •Fax [phone]
Table of Contents
Page
Introduction
Explanation of Symbols Used ............................................ 4
User’s Responsibility ......................................................... 4
Environmental Protection .................................................. 4
Service .............................................................................. 4
Safety Instructions
Appropriate Use ................................................................ 5
Suitable Lubricants ...................................................... 5
General Safety Instructions ............................................... 5
Accident Prevention Regulations ....................................... 5
Operation, Maintenance, Repair ........................................ 5
Installation ......................................................................... 5
Installation
Connection Fittings, Screw-Type ....................................... 6
Inlet tube fittings ........................................................... 6
Outlet tube fittings ........................................................ 6
Hose fittings ................................................................. 6
High-pressure Hoses ................................................... 6
Control piston – Closure plugs ..................................... 6
Description
Progressive Metering Device Model SSVL ........................ 7
General ........................................................................ 7
Features of a Progressive Metering Device ................. 7
Rating .......................................................................... 7
Page
Operation
Applications ........................................................................ 8
Lubricant Distribution within the Metering Device ............ 10
Phase 1 + 2 ................................................................ 10
Phase 3 - 5 ................................................................. 11
Monitoring of the Operation ............................................. 12
System-dependent monitoring .................................... 12
Visual monitoring ........................................................ 12
Electrical monitoring ................................................... 13
Pressure relief valve ................................................... 13
Determining the Lubricant Output
byCombining Outlets ....................................................... 14
Outputs ....................................................................... 14
Outlet fittings .............................................................. 14
Troubleshooting ............................................................. 15
Technical Data
Rating .............................................................................. 17
Dimensions ...................................................................... 17
Tightening torques ........................................................... 17
Lines ................................................................................ 17
Spare Parts and Kits ...................................................... 18
EC Declaration of incorporation ................................... 19
Lincoln worldwide .......................................................... 20
Further Information can be found in the following manuals:
Technical Description Quicklub - Pump 203
Technical Description for “Electronic Control Units” of pump 203:
Printed-Circuit Board 236-13857-1 - Model H 1)
Printed-Circuit Board 236-13862-1 - Model V10 - V13 1)
Printed-Circuit Board 236-13870-3 - Model M 08 - M 23 1)
Installation Instructions
Parts Catalogue
List of Lubricants
Planning and Layout of Quicklub Progressive Systems
1) The model designation of the printed-circuit board is part of the pump model designation indicated on the pump nameplate,
e. g. : P 203 - 2XN - 1K6 - 24 - 1A1.10 - V10

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User Manual
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Introduction
Explanation of Symbols Used
The following description standards are used in this manual:
Safety Instructions
Structure of safety instructions:
Pictogram
Signal word
Danger text
- Danger note
- How to avoid danger
The following pictograms are used in this manual and are
combined with the corresponding signal words:
1013 A94 4273a00 6001a 02
- ATTENTION
- CAUTION
- WARNING
- ATTENTION
- CAUTION
- WARNING
- NOTE
- IMPORTANT
The signal words give the seriousness of danger if the follow-
ing text is not observed:
ATTENTION refers to faults or damages on
machines.
CAUTION refers to bad damages and possi-
ble injuries.
WARNING refers to possible dangerous inju-
ries.
NOTE indicates improved operation of the
device.
IMPORTANT indicates special operating fea-
tures of the device.
Example:
10 13A94
ATTENTION!
When making use of other than the tested
spare parts, serious damage may affect
your device.
Therefore, for the operation of your device
always use original parts made by Lincoln
GmbH.
Furthermore, you will find the following text symbols in this
manual:
Listing of applicable statements
- Subpoint of applicable statements
1. Determination of the number or sequence of contents
ÂProcedural instruction
User's Responsibility
To ensure the safe operation of the unit, the user is responsi-
ble for the following:
1. The pump / system shall be operated only for the in-
tended use (see next chapter "Safety Instructions") and
its design shall neither be modified nor transformed.
2. The pump / system shall be operated only if it is in a
proper functioning condition and if it is operated in accor-
dance with the maintenance requirements.
3. The operating personnel must be familiar with this User
Manual and the safety instructions mentioned within and
observe these carefully.
The correct installation and connection of tubes and hoses, if
not specified by Lincoln GmbH, is the user's responsibility.
Lincoln GmbH will gladly assist you with any questions per-
taining to the installation.
Environmental Protection
Waste (e.g. used oil, detergents, lubricants) must be dis-
posed of in accordance with relevant environmental regula-
tions.
Service
The personnel responsible for the handling of the pump /
system must be suitably qualified. If required, Lincoln GmbH
offers you full service in the form of advice, on-site installation
assistance, training, etc. We will be pleased to inform you
about our possibilities to support you purposefully.
In the event of inquiries pertaining to maintenance, repairs
and spare parts, we require model specific data to enable us
to clearly identify the components of your pump / system.
Therefore, always indicate the part, model and series number
of your pump / system.

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User Manual
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LINCOLNGmbH •Postfach 1263• D-69183Walldorf •Tel[phone] •Fax [phone]
Safety Instructions
Appropriate Use
Use the SSV L lubricant metering devices only for dispensing
lubricants in centralized lubrication systems.
Suitable Lubricants
The progressive metering devices model SSV can be used
for dispensing
- mineral oils of at least 40 mm2/s (cST) or
- greases up to the penetration class NLGI 2
- see User Manual 2.0-40001
6001 a02
IMPORTANT
It must nevertheless be ensured that the
oilsor greasesuseddonotalter their con-
sistency significantly in thecourse of time o
r
underthe influence of temperature or
pressure.
General SafetyInstructions
The progressive centralized lubrication system connected
to the Quicklub pump model 203 must always be secured
with a pressure relief valve.
Lincoln SSV L lubricant metering devices are state of the
art.
Incorrect use may result in bearing damage caused by
poor or over-lubrication.
Each outlet that will be used must be equipped with a
screw fitting GE8LR1/4“, GE10LR1/4“ or
GE12LR1/4“ (GERV).
Due to the functional order of its pistons, progressive
metering devices SSVL6 to 14 will seize if the outlets po-
sitioned directly at the metering device housing are closed.
Modifications or changes to an installed system are not
admissible. Any modification must be subject to prior
consultation with the manufacturer of the lubrication sys-
tem.
Use only original Lincoln spare parts (see Parts Catalogue)
or the parts approved by Lincoln.
Regulations for Prevention of Accidents
To prevent accidents, observe all city, state and federal
safety regulation of the country in which the product will be
used.
Avoid the operation with
- unapproved parts.
- insufficient or contaminated lubricants.
1013A94
CAUTION!
Danger of injury in the case of serious
corrosion of metering device surfaces:
An increasing corrosion of the surfaces will
cause the balls pressed in to lose their hold.
Under pressure, they may suddenly burst
out and cause injuries.
For applications in corrosive environments,
use metering devices in stainless steel
version only.
Operation, Repair and Maintenance
Repairs should only be performed by authorized personnel
who are familiar with the repair instructions.
Installation
Install the metering devices at a suitable location in ac-
cordance with the lubrication diagram.
It is recommended that the metering devices be installed in
such a way that the outlets are not close to the chassis or
the attaching plate. This will facilitate troubleshooting in the
case the system is blocked.
The main metering devices with indicator pin must be
installed in such a way thattheindicator pinis easily visible.
Use only the main and feed lines specified by Lincoln and
adhere to the specified system pressures.

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LINCOLNGmbH •Postfach 1263• D-69183Walldorf •Tel[phone]• Fax[phone]
Installation
B-SSVL-020a10
Fig. 1-1 Single parts of the SSVL
1-14 Numberingof the outlet bores
1 - Metering device housing
2 - Control piston – Closureplug
3 - Rubber-lined sealing washer
4 - Connecting bars (external combiningof lubricant volumes)
5 - Outlet closure screw(1/4“ thread)
6 - Outlet tubefitting (1/4“thread)
incl. integrated check valve
9 - Screw fitting (GERV)
L1- Single outletvolume
L2- Double outlet volume
L3- Triple outletvolume
P - Lubricantsupply (R1/4“ thread)
Connection Fittings, Screw-Type
for main- and secondary metering devices
Inlet tube fittings
As inlet fitting (on item P, Fig. 1-1) use only tube fittings
R1/4“ thread.
Outlet tube fittings
Mount at any required outlet a common screw fitting
GE8LR1/4”, GE10LR1/4“ or GE12LR1/4“ (GERV) with
1/4“ thread (see pos. 9).
Then follow the lubrication plan and install a hose line
DN8 or DN10 to the corresponding lubrication point.
For single lubricant amount connect the screw fitting 9
directly to the metering device housing 1.
60 01a02
IMPORTANT
Due to the functional order of its pistons,
progressive metering devices SSVL6 to 14
will seize if the outlets positioned directly at
the metering device housing are closed.
For combining lubricant volumes externally (double or
triple lubricant volume) use a connecting bar 4, outlet clo-
sure screw(s) and the outlet tube fitting 6 (incl. integrated
check valve) and a straight outlet fitting (1/4“) with the
necessary tube fitting.
Mount a rubber-line sealing washer 3 to each outlet bore
between the connecting bar 4 and the metering device
housing 1.
For each connecting bar 4 there can be combined 2 or 3
neighbouring outlet bores (1-3-5-7-9-11-13 or
2-4-6-8-10-12-14) in order to receive the double (L2) or
triple (L3) outlet volume. On the connecting bar the posi-
tions of the closure screw(s) 5 or the outlet fittings 6 can
be defined freely.
Hose fittings
For the hose connection to the SSVL metering device
provide hose fittings 8 mm for GE8LR1/4“, 10 mm for
GE10LR1/4“ or 12 mm for GE12LR1/4“ (GERV) and the
respective screw sleeves or crimp sleeves corresponding
to the straight fittings or the screw fittings.
High-pressure hoses
For connection to the metering device, between the me-
tering devices and to the lube points, use hoses of nomi-
nal width DN6, DN8 or DN10 corresponding to the straight
fittings or screw fittings used.
Control piston – Closure plugs
60 01a02
IMPORTANT
A control piston’s closure screw 2 can be
removed only in exchange for a piston
detector 7 (Fig. 5-3).

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User Manual
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LINCOLNGmbH •Postfach 1263• D-69183Walldorf •Tel[phone]• Fax[phone]
Description
B-SSVL-020b10
Fig. 2-1 Example of an SSV L 14
SSVL Progressive Metering Device
General
The progressive metering devices
- are piston-operated metering devices;
- automatically (progressively) dispense the lubricant fed
by the pump to the connected lubrication points;
- have a lubricant output of 0.2 ccm per outlet and piston
stroke;
- can supply double or triple the lubricant volume by clos-
ing single outlets externally (see below „Combining of
outlets“);
- are available with 6 to 14 outlets;
- offer the option of combining several lubrication points
to one centralized lubrication point.
- meter the supplied lubricant into predetermined single
quantities.
- can be monitored visually or electronically
Any blockage in a lubrication circuit is indicated by grease
leaking from the respective pressure relief valve on the
pump.
Features of a Progressive Metering Device
The term ”progressive” refers to the special features of the
lubricant distribution within the metering devices, e.g.
- the successive movements of the individual pistons
within the metering device due to the supplied lubricant
being under pressure;
- the pistons move in a predetermined order and the cy-
cles are repeated constantly;
- each piston must have completed its movement fully
before the next piston can be moved, no matter whether
the lubricant is dispensed continuously or intermittently;
- the pistons operate interdependently of one another;
- no lubrication point which is connected to the system is
omitted
Rating
Lubricant output per outlet and per stroke ................. 0.2 ccm
Max. operating pressure ............................................ 350 bar
Min. operating pressure ............................................... 20 bar
Max. differential pressure between two outlets .......... 100 bar
Outlet connection for hose/tube Ø ................. 8, 10 or 12 mm

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Operation
Applications
1205a95
Fig.3-1 Central lubrication point
Quicklub progressive metering devices offer the option of
combining several lubrication points on a machine to one
or more central lubrication points, as shown in Fig. 3-1,
which illustrates this basic feature.
4024 b95
Fig.3-2 Possible pumpconnections
When they are used in connection with hand-operated
pumps, pneumatic or electric pumps the progressive me-
tering devices are a simple and low-cost centralized lubri-
cation system (see Fig. 13).
1 - Hand-operated pump
2 - Pneumatically operated pump
3 - Electrically operated pump
4- Lubrication fittingblock
5 - Hand-operated filling pump
4025a95
Fig.3-3 Multiline pumpexpanded by aprogressive metering device

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Operation, continuation
Applications, continuation
1207a95
Fig.3-4 Two-line systemexpandedby a progressive metering
device
Progressive metering devices can be used in two-line or
single-line centralized lubrication systems in order to in-
crease the number of outlets of multiline pumps or to sub-
divide the single metering devices and measuring valves
(Fig. 3-1 to 3-5) also as secondary metering devices in
large and small oil circulating systems.
1206a95
Fig.3-5 Single-line system expandedby aprogressive metering
device

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Operation, continuation
Lubricant Distribution within the metering Device
The 5 following illustrations show the piston movements and
the depending lubricant distribution to the individual outlets.
6001a02
NOTE
The illustrations fig. 4-1 to 4-5 show the
sequence of delivery only of outlets 2, 7, 5,
3 and 1. The delivery of the residual out-
lets 8, 6 and 4 is derived from the logical
pumping until the complete divider cycle
has finished.
When the lubricant supply is interrupted
- the pistons come to a halt;
- the lubricant is no longer dispensed to the lubrication
point.
When the lubricant is fed again to the metering device, the
cycle begins from the point where it had been interrupted.
B-SSVL-040d10
Fig.4-1 Phase 1
Phase 1
The lubricant enters the metering device from above
(white arrow) and flows to the right-hand end of piston A.
Piston A (black arrow) is moved to the left under the pres-
sure of the lubricant, causing the lubricant ahead of the
left-hand end of piston A to be dispensed to outlet 2
(dashed arrow).
Lubricant under pumppressure
Lubricant under deliverypressure of the piston
Lubricant, pressureless
B-SSVL-040e10
Fig.4-2 Phase 2
Phase 2
Once piston A has reached its left-hand final position, the
junction channel to the right-hand end of piston B is
opened.
The lubricant which arrives from above (white arrow) also
moves piston B (black arrow) to the left, causing the lubri-
cant quantity ahead of the left-hand end of piston B to be
dispensed to outlet 7 (dashed arrow).
Lubricantunder pumppressure
Lubricant under delivery pressure of the piston
Lubricant, pressureless