Lincoln D Series Owner's manual

Page
Section - B5
- 36
Form 403456APRIL2004
MODEL 4163
OILFILTERCRUSHER
SERIES “D”
OWNER/OPERATORMANUAL
SPECIFICATIONS
Maximum crushing force 35,000 lbs.
Filter capacity One heavy duty filter or
four auto filters
Filter type Heavyduty
Filter crush Up to 80%
Residual oil removed
from crushed filter 95-98%
Time to crush filter # 35 - 55 seconds
Cycle Time (approximately) # 90 Seconds
Overall width 27-1/2"
Overall height 66"
Overall depth 27-1/2"
Chamber width 9"
Chamber height 20-1/8"
Chamber depth 9"
Required air pressure 100-120 p.s.i.
Required air flow 44 cfm
Total weight 640 lbs.
Filter Specifications:
8" maximum filter diameter (single)
15-3/4" maximum height with spacer in place
18-3/4" maximum height with spacer removed
# Based on compressor size.
DESCRIPTION
Model 4163 Is a production crusher capable of crushing four
filters at one time or one large heavy duty oil filter. The
crusher is designed for automotive and light truck shops to
crush and dispose of used oil filters in an environmentally
correct manner. The crusher provides the following features:
• Powerful 17.5 ton air bag crushing plate technology
assures the force necessary to do the job when crushing
four filters.
• Operates with external air only. No electric power Is
required.
• Safe double lock door protects operator
• Removes 95-98% of residual oil from oil filter.
• Easy connection for oil drain off.
• Four oil filter capacity
OWNER/OPERATOR RESPONSIBILITY
It is the owner/operator responsibility to properly use and
maintain this equipment.
The instructions and warnings contained in this manual
shall be read and understood by the owner/operator prior to
operating this equipment.
If an owner/operator does not understand English, the
contents of this manual shall be explained in the owner/
operator’s native language to assure the owner/operator
comprehends.
It is the owner/operator responsibility to maintain the
legibility of all warning and Instruction labels.
The owner/operator shall retain this manual for future
reference to Important warnings, operating and actions.
One Lincoln Way
St. Louis, MO 63120-1578 USA
Phone [phone]
Fax [phone]
© Copyright 2004
Printed in USA
Web site:
www.lincolnindustrial.com
A & A HYDRAULIC
800-992-9898

Page Number - 2 Form 403456
FAILURE TO HEED THE FOLLOWING WARNINGS MAY RESULT IN PERSONAL INJURY AND/
OR PROPERTY DAMAGE.
• ALWAYS use this unit with an air regulator/filter to limit the incoming air pressure to 120 p.s.i. and to protect the
pneumatics. The recommended operational pressure for best results Is 120 p.s.i. Excessive pressure could damage
the pneumatic components. Do not use a lubricator or oil regulator. Use only clean dry air. Oil will damage air bag.
• DO NOT alter or modify any part of this equipment especially the door/latch interlock system. The door interlock is
provided for operator safety.
• DO NOT open the door while the unit is operating. Always wait for the crusher to cycle completely before removing a
crushed oil filter.
• DO NOT crush aerosol, other compressed gas cylinders or gasoline/diesel filters. CRUSH OIL FILTERS ONLY.
Crushing anything other than oil filters can cause a violent motion of the air bag crushing plate. This may cause
damage to the crusher and/or personal Injury.
• ALWAYS wear safety glasses when operating the crusher to prevent oil from splashing into eyes.
• ALWAYS wear suitable industrial gloves when handling crushed oil filters to prevent Injury.
• ALWAYS check equipment regularly for proper operation and repair or replace worn or damaged parts Immediately.
• MAKE SURE to use only manufacturers approved accessories and service parts with this crusher.
• If unit Is not anchored to floor when crushing large oil filters, this piece of equipment may move excessively causing
latch to disengage safety switch shutting off unit. In addition, this can cause damage to crusher and/or result In
personal Injury.
A & A HYDRAULIC
800-992-9898

Page Number - 3
Form 403456
IMPORTANT
INSTALLATION
Installation consists of anchoring the unit to the floor,
connecting an external air supply with 100 to 120 p.s.i and
routing the waste oil drain to a suitable waste oil reservoir.
For best results:
• Unit should be anchored to the floor.
• Air supply should be able to supply 120 p.s.i. at 44 cfm.
• Air supply line needs to be 3/4" pipe or larger.
• Air hose should be 1/2" I.D. not exceeding 20 feet In
length.
• Air flow should be unrestricted.
• Regulator/filter should be set to 120 p.s.i.
DO NOT attempt to operate the unit while on a skid. The
initial crush of the oil fifter(s) will cause the unit to move or
jump if not secured properly. The unit is equipped with a 125
p.s.i relief valve that will bleed off air if the unit is inadvertent-
ly connected to an air source greater than 125 p.s.i
See Figure (1). Install the crusher as follows:
A. Anchor the unit to the floor using 1/2" diameter hardware.
B. Connect the supplied pressure regulator/filter to the
crusher 3/8" NPT air inlet fitting.
C. Connect the external air supply to the pressure regulator/
filter. Set the regulator/filter for no more than 120 p.s.i.
inlet air pressure.\
D. Place a waste oil collection receptacle underneath the
waste oil port.
INSPECTION
Prior to operation a visual inspection shall be made. Check
crusher for leaks, worn, missing or loose parts.
Any crusher that appears to be damaged in any way, is badly
worn or operates abnormally shall be removed from use
until repairs are made. Contact a factory authorized service
center for repairs.
If overpressurizing of the equipment is believed to have
occurred, contact a factory authorized service center for
inspection of the crusher.
An annual inspection by a factory authorized service center
is recommended.
SAFETY INFORMATION
Read and understand all warnings, cautions and instruc-
tions before operating this equipment. Caution should be
used when operating this equipment as personal injury and/
or property damage can result from equipment misuse.
Adequate personal protection is recommended to prevent
splashing of oil on the skin or in the eyes.
OPERATION
Once the unit has been installed and inspected, it should be
cycled according to the following sequence of instructions:
A. Check to see if regulator/filter on incoming supply at
crusher is set at 120 p.s.i.
B. Open door and close to initiate crush cycle.
C. Immediately check regulator to note pressure of incom-
ing air. The air pressure while the bag is filling should
not fall below 85 p.s.i. If it does, crushing will not be at
optimum.
Please review the following note.
NOTE
If the external air supply is less than 100 p.s.i., the
crusher will operate but the crushing performance is
reduced and the following can result:
1.If the pressure is below 80 p.s.i. when cycling, the
unit can chug awhile cycling and the cycle time and
crushing performance will not be at the optimum
condition.
2.If the pressure is below 40 p.s.i. when cycling, the
unit can go into a cycling loop where the unit may not
shutoff automatically. If this occurs, no crushing to any
extent may result. To reset the crusher if this hap-
pens, disconnect and reconnect the air supply.
To resolve these conditions, the unit should be set up as
indicated in the installation instructions. If this can not be
done, call the factory for possible additional recommenda-
tions to solve your specific situation.
Lift the door latch and pull the door down to gain access to
the crushing chamber.
Place the oil filter(s) to be crushed gasket side down on the
bottom of the crushing chamber. Arrange the filters as
follows:
Quantity&Type Position
(1) Heavy duty truck filter Center of ram plate
(1)Auto filter Center of ram plate
(2)Auto filters Opposite corners
(3)Auto filters (2) In front corners and
(1) In back center
(4)Auto filters (2) In back corners and
(2) In front corners
For filters over 15-3/4" In height, remove bottom spacer.
Close the door and pull the door latch down securely. The
crusher will operate for approximately 55 seconds with an
audible air sound, depending on air supply.
Wait until the air flow stops before lifting door latch.
Liftdoorlatchandopendoortoremovecrushedoilfilter.
Thecrushingmandrelmaybestill movingwhenthe
dooris opened. Waituntilthe mandrelstopsbefore
placinghandinchamber.
A & A HYDRAULIC
800-992-9898

Page Number - 4 Form 403456
MAINTENANCE
Regularly check the pressure regulator/ filter moisture trap
for water. Drain as required.
Regularly check the waste all drain line system to prevent oil
backing up in the crusher chamber and causing an oil spill.
Clean, repair, adjust as required.
Regularly clean the crusher chamber to remove any accu-
mulated oil sludge, metal particles or any other debris that
could affect the crusher operation or block the waste oil
drain system.
Apply grease to door hinges on a regular basis to prevent
the door from binding.
Apply motor oil to door latch pivot points on a regular basis
to prevent latch from binding.
DO NOT tip unit after it has been in operation. Oil can spill
from the waste oil drain system on to the bag. This will
cause the bag to deteriorate.
CLEANING INSTRUCTIONS
See Figure (2). User should perform cleaning procedure on a
regular basis
CLEANING PROCEDURE
A. Empty crush chamber and disconnect air.
B. Remove cleanout panel and clean sludge from drain
pan.
C. Replace cleanout panel and clean sludge from drain
pan.
D. Cycle crusher and allow piston to fully extend.
E. Insert retaining pin into hole to lock piston In place.
F. Disconnect air supply and fully exhaust air bag.
G. Hold waste oil reservoir to prevent spill and remove
mounting bolts.
H. Remove waste oil reservoir and dispose of contents
according to applicable environmental regulations.
I. Remove cleanout plug from waste oil reservoir.
J. Scrape sludge from bottom of waste oil reservoir.
K. Replace clean out plug and install waste oil reservoir.
L. Reconnect air supply and cycle machine to remove pin.
REPAIR
If repair is required, contact Lincoln Customer Service, One
Lincoln Way, St. Louis, MO 63120-1578, [phone] for
your nearest authorized service center.
Clean crusher immediately if piston fails to retract.
Failure to clean may damage crusher.
Acrushedoilfiltermay havejaggedmetaledges.Use
goodindustrialworkglovestoprotectthehandswhen
removingacrushedoilfilter.
Disposeofthecrushedoilfilterinanenvironmentally
correctmanner.
A & A HYDRAULIC
800-992-9898

Page Number - 5
Form 403456
A & A HYDRAULIC
800-992-9898

Page Number - 6 Form 403456
LincolnIndustrial StandardWarranty
LIMITED WARRANTY
Lincoln warrants the equipment manufactured and supplied by Lincoln to be free from defects in material and workman-
ship for a period of one (1) year following the date of purchase, excluding there from any special, extended, or limited
warranty published by Lincoln. If equipment is determined to be defective during this warranty period, it will be repaired or
replaced, within Lincoln’s sole discretion, without charge.
This warranty is conditioned upon the determination of a Lincoln authorized representative that the equipment is defective.
To obtain repair or replacement, you must ship the equipment, transportation charges prepaid, with proof of purchase to a
Lincoln Authorized Warranty and Service Center within the warranty period.
This warranty is extended to the original retail purchaser only. This warranty does not apply to equipment damaged from
accident, overload, abuse, misuse, negligence, faulty installation or abrasive or corrosive material, equipment that has
been altered, or equipment repaired by anyone not authorized by Lincoln. This warranty applies only to equipment in-
stalled, operated and maintained in strict accordance with the written specifications and recommendations provided by
Lincoln or its authorized field personnel.
THIS WARRANTY IS EXCLUSIVEAND IS IN LIEU OFANY OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING, BUT
NOTLIMITEDTO,THEWARRANTYOF MERCHANTIBILITY OR WARRANTYOF FITNESS FORAPARTICULAR PURPOSE.
In no event shall Lincoln be liable for incidental or consequential damages. Lincoln’s liability for any claim for loss or
damages arising out of the sale, resale or use of any Lincoln equipment shall in no event exceed the purchase price.
Some jurisdictions do not allow the exclusion or limitation of incidental or consequential damages, therefore the above
limitation or exclusion may not apply to you.
This warranty gives you specific legal rights. You may also have other rights that vary by jurisdiction.
Customers not located in the Western Hemisphere or East Asia: Please contact Lincoln GmbH & Co. KG, Walldorf, Germa-
ny, for your warranty rights.
Lincoln Industrial Contact Information
To find Lincoln Industrial’s Nearest Service Center call one of the following numbers, you may also use our website
Customer Service 314-679-4200
Website lincolnindustrial.com
SERVICE PARTS (CONT.)
PARTS QTY DESCRIPTION PARTS QTY DESCRIPTION
11107# 1 3/8"Male x1/2" male nipple 244007# 1Muffler
11197# 1 1/2"Male x1/2"male nipple 244008# 1 Safetyvalve
243956 1 Ram 244010# 1 Barbed hose fitting
243970 1 Drain / tray& airbag 244011 4 Hose fitting
243976 1 Reservoir 244023 1 Latch limitvalve
243981 1 4"Spacer 244033 1 5/32"Blue hose (10 foot)
243995 1 Cleanoutrod 245597 1 Reservoir plug
243996 1 Latch handle 245598 1 Reservoirgasket
243999 1 Tlmer 245599 1 12'Spacer(Optional - for automotive filters only)
244003 1 5/32"Blackhose (10 foot) 245600 1 Cleanouttool/retaining pin
244004# 1 4 Wayvalve 245601 1 Dump valve assembly
244005 1 Door limitvalve 245602 1 Volume chamber
244006# 1 Quick exhaustvalve 600140 1 Air filter /regulator (not shown)
# Included in 245601 Dump Valve Assembly.
A & A HYDRAULIC
800-992-9898