LSIS XGT Series User manual

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Programmable Logic Controller
XGB Rnet Master I/F Module
User’s Manual
 Read this manual carefully before
installing,
wiring, operating, servicing
or inspecting this equipment.

Keep this manual within easy reach
for quick reference.
XBL-RM
EA
GOL-RR8T
XGT Series
http://www.lsis.com

Safety Instruction
Before using the product …
For your safety and effective operation, please read the safety instructions thoroughly before usingthe
product.
►Safety Instructions should always be observed in order to prevent accident or risk with the safe and
proper use the product.
►Instructions are divided into “Warning”and “Caution”, and the meaning of the terms is as follows.
This symbol indicates the possibility of serious injury or death if some
applicable instruction is violated
This symbol indicates the possibility of severe or slight injury, and property
damages if some applicable instruction is violated
Moreover, even classified events under its caution category may develop into serious accidents relying
on situations.Thereforewe strongly advise users to observe all precautions properly just like warnings.
►The marks displayed on the product and in the user’s manual have the following meanings.
Be careful! Danger maybe expected.
Be careful! Electric shock may occur.
►The user’s manual evenafter read shall be keptavailable and accessible to any user of
the product.
Warning
Caution

Safety Instruction
Safety Instructions for design process
Please install a protection circuit on the exterior of PLC so that the whole system may
operate safely regardless of failures from external power or PLC. Any abnormal output or
operation from PLC may cause serious problems to safety in whole system.
-
Install protection units on the exterior of PLC like an interlock circuit that deals with opposite
operations such as emergency stop, protection circuit, and forward/reverse rotation or install an
interlock circuit that deals with high/low limit under its position controls.
- If any system error (watch-dog timer error, module installation error, etc.) is detected during
CPU operation in PLC, all output signals are designed to be turned off and stopped for safety.
However, there are cases when output signals remain active due to device failures in Relay
and TR which can’t be detected. Thus, you are recommended to install an addition circuit to
monitor the output status for those critical outputs which may cause significant problems.
Never overload more than rated current of output module nor allow to have a short circuit.
Over current for a long period time maycause a fire .
Never let the external power of the output circuit to be on earlier than PLC power, which may
cause accidents from abnormal output oroperation.

Please install interlock circuits in the sequence program for safe operations in the system
when exchange data with PLC or modify operation modes using a computer or other
external equipments
Read specific instructions thoroughly when conducting control operations
with PLC.
Warning

Safety Instruction
Safety Instructions for design process
Safety Instructions on installation process
I/O signal or communication line shall be wired at least 100mm away from a high-voltage
cable or power line.Fail to follow this
Caution
Use PLC only in the environment specified in PLC manual or general standard of data
sheet. If not, electric shock, fire, abnormal operation of the product maybe caused.
Before install or remove the module, be sure PLC power is off. If not, electric shock or damage
on the product may be caused.
Be sure that every module is securely attached after adding a module or an extension
connector. If the product is installed loosely or incorrectly, abnormal operation, error or dropping
may be caused. In addition, contact failures under poor cable installation will be causing
malfunctions as well.
Be sure that screws get tighten securely under vibrating environments. Fail to do so will put
the product under direct vibrations which will cause electric shock, fire andabnormal operation.
Do not come in contact with conducting parts in each module, which may cause electric
shock, malfunctions or abnormal operation.
Caution

Safety Instruction
Safety Instructions for wiring process
Prior to wiring works, make sure that every power is turned off. If not, electric shock or
damage on the product may be caused.

After wiring process is done, make sure that terminal covers are installed properly
before its use.Fail to install the cover may cause electric shocks.
Warning
Check rated voltages and terminal arrangements in each product prior to its wiring
process.Applying incorrect voltages other than rated voltages and misarrangement among
terminals may cause fire or malfunctions.
Secure terminal screws tightly applying with specified torque.If the screws get loose, short
circuit, fire or abnormal
operation may be caused. Securing screws too tightly will cause
damages to the module or malfunctions, short circuit, and dropping.
Be sure to earth to the ground using Class 3 wires for FG terminals which is exclusively
used for PLC. If the terminals not grounded correctly, abnormal operation or electric shock
may be caused.
Don’t let any foreign materials such as wiring waste inside the module while wiring,
which may cause fire, damage on the product or abnormal operation.
Make sure that pressed terminals get tighten following the specified torque. External
connector type shall be pressed or soldered using proper equipments.
Caution

Safety Instruction
Safety Instructions for test-operation and maintenance
Don’t touch the terminal when powered. Electric shock or abnormal operation may occur.
Prior to cleaning or tightening the terminal screws, let all the external power off including
PLC power. If not, electric shock or abnormal operation may occur.
Don’t let the battery recharged, disassembled, heated, short or soldered. Heat, explosion
or ignition may cause injuries or fire.
Warning
Do not make modifications or disassemble each module. Fire, electric shock or abnormal
operation may occur.
Prior to installing or disassembling the module, let all the external power off including
PLC power. If not, electric shock or abnormal operation may occur.
Keep any wireless equipment such as walkie-talkie or cell phones at least 30cm away
from PLC. If not, abnormal operation maybe caused.
When making a modification on programs or using run to modify functions under PLC
operations, read and comprehend all contents in the manual fully. Mismanagement will
cause damages to products and accidents.
Avoid any physical impact to the battery and prevent it from dropping as well. Damages
to battery may cause leakage from its fluid. When battery was dropped or exposed under strong
impact, never reuse the battery again. Moreover skilled workers are needed when exchanging
batteries.
Caution

Safety Instruction
Safety Instructions for waste disposal
Product or battery waste shall be processed as industrial waste. The waste may discharge
toxic materials or explode itself.
Caution

Revision History
Version Date Contents Chapter
V 1.0 ’15.09 First edition -
V 1.1 ’19.06 GOL-RR8T Module added CH1, 2, 4,A.3
※The number of User’s manual is indicated right part of the back cover.
ⓒ2015 LSIS Co., Ltd All Rights Reserved.

About User’s Manual
1
Thank you for purchasing PLC of LSIS Co.,Ltd.
Before use, make sure to carefully read and understand the User’s Manual about the functions, performances,
installation and programming of the product you purchased in order for correct use and importantly, let the end user and
maintenance administrator to be provided with the User’s Manual.
The User’s Manual describes the product. If necessary, you may refer to the following description and order accordingly.
In addition, you may connect our website (http://www.lsis.com/) and download the information as a PDF file.
Relevant User’s Manuals
Title Description
No.ofUser’s
Manual
XG5000 User’s
Manual
It describes how to use XG5000 software especially about online
functions such as programming, printing, monitoring and debugging by
using XGT series products.
10310000512
XG5000 User’s
Manual
It describes how to use XG5000 software especially about online
functions such as programming, printing, monitoring and debugging by
using XGB(IEC)
10130000834
XGK/XGB Series
Instruction It describes how to use the instructions for programming using XGK/XGB series.
10310000510
XGI/XGR/XEC Series
Instruction It describes how to use the instructions for programming using XGB(IEC) series.
10130000833
XGB Hardware
User’sManual
It describes how to use the specification of power/input /output/expansion
modules, system configuration and built-in High-speed counter for XGB
basic unit.
10310000926
XGB Hardware
User’s Manual (IEC)
It describes how to use the specification of power/input /output/expansion
modules, system configuration and built-in High-speed counter for XGB
basic unit.
10130001059
Current user manual of XBL-RMEA is written based on the following version.
Related OS version list
Product name
OS version
XBC H Type V2.50
XBC SUType
V1.60
XEC SUType V1.50
XEC H Type
V1.90
XBMType V3.53
XBC U Type
V1.22
XEC U Type V1.22
XG5000 V4.05

◎
Contents
◎
Chapter 1 Introduction……………………………………………………………………………… 1-1 ~ 1-4
1.1 What is Rnet………………………………………………………………………… 1-1
1.2 Characteristics of the Module …………………………………………………………… 1-2
1.3 Information for Module Operation ………………………………………………………… 1-3
1.4 Configuration of for Rnet ………………………………………………………………… 1-4
Chapter 2 Specifications …………………………………………………………………………… 2-1 ~ 2-8
2.1 General Specifications …………………………………………………………………… 2-1
2.2 Performance Specifications ……………………………………………………………… 2-2
2.3 Part names and Structure ………………………………………………………………… 2-5
2.4 Cable Specifications ……………………………………………………………………… 2-7
2.5 Terminating Resistances…………………………………………………………………… 2-8
Chapter 3 Installation and Test Operation……………………………………………………… 3-1 ~ 3-2
3.1 Installation …………………………………………………………………………………… 3-1
3.1.1 Precautions for installation……………………………………………………… 3-1
3.1.2 Materials necessary for installation…………………………………………… 3-1
3.2 From Setting to Operation………………………………………………………… 3-2
Chapter 4 System Configuration………………………………………………………………… 4-1 ~ 4-2
4.1 System with Rnet I/F module used ……………………………………………………… 4-1
4.1.1 Rnet System with Smart I/O …………………………………………………… 4-1
4.1.2 Mixed configuration 1 between XBL-RMEA + repeater + Rnet slave …4-1
4.1.3Mixed configuration 2 between XBL-RMEA + repeater + Rnet slave… 4-2
Chapter 5 High-speed Link Setting……………………………………………………………… 5-1 ~ 5-17
5.1 Introduction……………………………………………………………………………… 5-1
5.2 How to use XG5000…………………………………………………………………… 5-2
5.3 High-speed Link Editing………………………………………………………………… 5-3
5.4 Read and Write of High-speed Link…………………………………………………… 5-9
5.5 Enable Link………………………………………………………………………………… 5-11
5.6 System Diagnosis……………………………………………………………………… 5-12
5.7 High-speed Link Flag…………………………………………………………………… 5-15
Chapter 6 Communication Program…………………………………………………………… 6-1 ~ 6-6
6.1 Example Program…………………………………………………………………………… 6-1

Chapter 7 Troubleshooting…………………………………………………………………………7-1 ~ 7-6
7.1 Symptoms and Management by LED Status…………………………………………… 7-1
7.2 System Diagnosis in XG5000……………………………………………………………… 7-1
7.2.1 Communication module information…………………………………………… 7-2
7.2.2 High-speed link…………………………………………………………………… 7-3
7.3 Diagnosis of Communication Module through XG5000………………………………… 7-4
7.4 Trouble shooting for Respective Error…………………………………………………… 7-5
7.4.1 XG5000 abnormal connection ………………………………………………… 7-5
7.4.2 Communication error with Master module……………………………………… 7-6
Appendix …………………………………………………………………………………………… A-1 ~ A-17
A.1 List of Flags ………………………………………………………………………………… A-1
A.1.1 Special register for data link …………………………………………………… A-1
A.1.2 Special relays …………………………………………………………………… A-3
A.2 Terminology………………………………………………………………………………… A-11
A.3 External Dimensions……………………………………………………………………… A-13

Chapter 1 Introduction
1-1
Chapter 1 Introduction
1.1 What is Rnet?
This manual of Rnet I/F module is prepared to describe XGB of dedicated remote net (here in after
referred to as Rnet I/F module). XGB Rnet I/F module is composed of data link layer and physical layer
in OSI 7 layers. Rnet system controls I/O data from the sensor of field level and manages the data
conveniently. Rnet I/F module supports a speed of 1Mbps by using dedicated cable for Rnet, up to 32
stations (including master) and provides convenience of data Tx/Rx for users by means of XG5000
parameters setting, through LS dedicated network.
.

Chapter 1 Introduction
1-2
1.2 Characteristics of the Module
Rnet Master I/F module has features as follows;
Rnet I/F module :
▶LS dedicated network
▶Convenient with High-speed link parameters setting is available.
▶Reduced wiring, easy installation
▶Smart I/O + Rnet system configuration is available.
▶1 Mbps fixed communication speed is supported.
▶One master module can control 31 slave modules.
Rnet Repeater Hub module has features as follows;
Rnet Repeater Hub module :
▶LS dedicated network
▶Reduced wiring, easy installation
▶Various system configuration by network separation
▶Long distance communication possible
▶Maximum station Communication possible

Chapter 1 Introduction
1-3
1.3 Information for Module Operation
1) It describes required components to operate the product.
Classification Type Description Reference
Product name XBL-RMEA Rnet Master I/F module. Master
Software
XG 5000
Software for PLC programming
-
Note
XG5000 program can be downloaded at our company website. If you do not have an access to
the internet, contact the nearest agency for CD-ROM about XG 5000. EDS file related to our
slave module (Smart Link) can be downloaded at http://www.lsis.com
2) It describes about the number of module and position that can be installed in a single CPU module.
Rnet master I / F module can be mounted up to two modules, regardless of main unit type.
Eight kinds of main units (XBC-U, XBC-H, XBC-SU, XEC-U, XEC-H, XEC-SU, XBM-S,XBM-H)
can use Rnet master I / F module. Please consider the supported number of communication
modules per main unit when PLC sytem is organized. In addition, high-speed link function is only
used and P2P function is not used in XG5000.
Classification
Description
Attachable
Number
A maximum of 2
High-speed link
number
A maximum of 2
3) Please refer to below User Manuals to write communication program with Rnet I/F module.
•XGB Instruction Manual / XEC Instruction Manual
•XG 5000 User Manual
•LSIS Rnet master User Manual
•Other company’s User Manual which is related to Rnet master
•XGB Main Unit User Manual

Chapter 1 Introduction
1-4
1.4 Configuration of Smart I/O for Rnet
1) Rnet I / F products are as follows.
Classific-
ation Connection cable Model Product code
Description Remarks
Master
module
Twisted pair
(electric)
XBL-RMEA 47230204 -
XGB Rnet master
module
Master
module
Twisted pair
(electric)
XGL-RMEB 47200185 -
XGT Rnet master
module
Slave
Module Twisted pair
(electric)
G6L-RREA 46640104 Installed on GM6/K200S CPU position Rack type
Remote system
GRL-D22C 47060133 DC input 16 points
Smart I/O Rnet series
- Fixed terminal block
- 5-pin communication
connector
Smart I/O Rnet
GRL-D24C 47060134 DC input 32 points
GRL-TR2C 47060135 TR output 16 points
GRL-TR2C1 47060138 TR output 16 points
GRL-TR4C 47060137 TR output 32 points
GRL-TR4C1 47060138 TR output 32 points
GRL-DT4C 47060139
DC input16 points/ TR output 16
points
GRL-DT4C1 47060140
DC input16 points/ TR output 16
points
GRL-RY2C 47060141 Relay output 16 points
iS7 Rnet 64110007 iS7dedicated Rnet I/F adaptor
XRL-BSSA 47060158 Digital input/ouput 512point
Extendable
Smart I/O Rnet
Repeater
module
Twisted pair
(electric)
GOL-RR8T 47060192 - Rnet repeater hub
8 ports module
Note
1) XGB Rnet Master I/F module can control 31 slave modules.

Chapter 2 Specifications
2-1
Chapter 2 Specifications
General specifications of XGB series are as below.
No. Item Specification Related specifications
1
Operating
temp.
0℃∼+55℃ -
2 Storage temp. -25℃∼+70℃ -
3
Operating
humidity
5∼95%RH, no dew allowed -
4
Storage
humidity
5∼95%RH, no dew allowed -
5 Vibration
immunity
For discontinuous vibration -
Frequency
Acceleration
Amplitude
Number
IEC61131-2
5≤f< 8.4 ㎐- 3.5mm
Each 10 times in
X,Y,Z directions
8.4≤f≤150
㎐
9.8
㎨
(1G)
-
For continuous vibration
Frequency Acceleration Amplitude
5≤f< 8.4 ㎐- 1.75mm
8.4≤f≤150 ㎐4.9 ㎨(0.5G) -
6 Impact
immunity
* Max. impact acceleration: 147
㎨
(15G)
* Authorized time: 11 ㎳
* Pulse wave : Sign half-wave pulse
(Each 3 times in X,Y,Z directions)
IEC61131-2
7 Noise
immunity
Square wave
impulse noise
AC: ±1,500V
DC: ±900V
Test specification of
LS Industrial Systems
Static electric
discharging Voltage : 4kV (contact discharging) IEC 61131-2, IEC 61000-4-2
Radiation electromagnetic
field noise
80 ~ 1000MHz, 10 V/m
IEC 61131-2,
IEC 61000-4-3
Fast
Transient
/burst
noise
Class Power
module Digital/Analog I/O communication interface IEC 61131-2,
IEC 61000-4-4
Voltage
2kV
1kV
8
Ambient
conditions
No corrosive gas or dust
9
Operating
height
2,000m or less
10
Pollution level
2 or less
11 Cooling type Natural air cooling
Notes
1) IEC (International Electrotechnical Commission):
An international nongovernmental organization which promotes internationally cooperated standardization
in electric/electronic field,
publishes international standards and manages applicable estimation system
related with.
2) Pollution level:
An index indicating pollution level of the operating environment which decides insulation performance of
the devices. For instance, Pollution level 2 indicates the state generally that only non-conductive pollution
occurs. However, this state contains temporary conduction due to dew produced.
2.1 General Specifications

Chapter 2 Specifications
2-2
2.2 Performance Specifications
1) Performance specifications
Performance specifications of Rnet master I/F module are as described below.
Item Specifications
Transmission Speed 1Mbps
(Rnet I/F modules common)
Max. Tx distance Max. 750m
Connection Cable Twisted pair shielded cable
Maximum stations
connected Network
Master station 1[station no:0(fixed)] +
Slave stations up to 31[station no:1~63], Note 1)
- Only 1 master is available in the network.
Diagnostic function XG5000 : High Speed Link Monitoring
Terminal resistance()110Ω(±5%), 1/2W
Master/Slave operation Only available as Master
XG5000
(HS Link)
Data Processing unit Byte
Tx/Rx cycle Selection among 20ms, 50ms, 100ms,
200ms(default), 500ms, 1s, 5s, 10s
Max. Communication
points. 3,780 Bytes (slave 31stations * 120Bytes/station)
Max. Block number 64 (setting range : 0~63)
Max. points by Block 120 Byte (60words)
Auto scanning Supported
Specification Max. module mounted 2 modules
1) XGB Rnet master I/F module can communicate with up to 31 slave stations.
Note

Chapter 2 Specifications
2-3
2)GOL-RR8T Performance Specifications
- Communication Specifications
Item GOL-RR8T
Communication method
Rnet
Communication ports (Master : Slave)
1 : 8
Max. Slave stations / All repeaters
32 Stations
Number of Max. slaves when using repeater /a Network
XGL-RMEB
XBL-RMEA
63 Stations
31 Stations
Max. repeaters / Network
(Repeaters can be connected to trunk line only)
2 Modules
Communication speed
1Mbps
Max. transmission distance /
Each repeater port
LIREV-AMESB 1Px22AWG
(7/0.254)_LS Cable
300m
CAN Bus Drag Chain, UL
(1x2x0.34mm²)_Helukable
600m
Master Max. transmission distance
(Master + Slave or Master + Repeater)
750m
Network max. transmission distance
(Master + Repeater + Slave)
- LIREV-AMESB 1Px22AWG: 1.05km
- CAN Bus Drag Chain: 1.35km
Weight
580g
<Network configuration using repeaters >
2)
1) In order to minimize the reflected wave, the line connecting with the repeater should
Use more than 1m cable.
2) Repeater hub 8port module in the user's manual is called a repeater module for
convenience.
Note

Chapter 2 Specifications
2-4
- Power Specifications
Items Specifications reference
Input
Input voltage range DC20.4~28.8V(-15%, +20%) -
Rated voltage DC24V -
Input current 1A or less Input +DC28.8V, Max.load
Inrush current 70A peak or less
Input +DC28.8V, Max.load
Efficiency 60% or more
Input +DC28.8V, Max.load
Permitted
momentary
power failure
10ms or less Input +DC28.8V, Max.load
Output
Output voltage
DC5V(±2%)
-
Output current Max. 2.0A -
Power supply status indication LED On when power supply is normal -
Cable specification 0.75 ~ 2mm2-

Chapter 2 Specifications
2-5
(1) LED display
2.3 Part names and Structure
1) XBL-RMEA
(2) 5pin connector (for external connection)
Color Signal Service 5 pin connector
1 TRX1+ Signal wire
2 TRX1- Signal wire
3 SG SG
4 TRX2+ Signal wire
5 TRX2- Signal wire
LED Status LED display description
RUN Green On Normal Completion of initializing.
Off Error Fatal error is occurred.
I/F Yellow
Flickering
Normal
Normal status of interface in Main unit.
Off
Error
Error status of interface in Main unit .
H/S Green
On Normal
Normal status of downloaded parameters from
XG5000 and High-speed link is normally
enabled.
Flickering
Standby
I/O Connection is not accepted.
Off Error Abnormal status of downloaded parameters
from XG5000 or High-speed link is not
enabled.
STAT Green
On
Normal
Normal status
Flickering 1s cycle HW Initialization error
Flickering 100ms cycle Duplicated master modules in same network
Off Malfunction Fatal error is occurred.
TX Green On Normal Normal communication status
Off Error Check the communication parameter
RX Green
On
Normal
Normal communication status
Off
Error
Check the communication parameter
FAULT Red
Flickering
1s cycle
Transmitting error is occured.
ON Error Check wiring and connector
OFF Normal Normal status