LSIS XGB Series User manual

Programmable Logic Controller
Positioning Module
(EtherCAT)
XGBSeries
XBF-PN04B
XBF-PN08B

Safety Instructions
Before using the product …
For your safety and effective operation, please read the safety instructions thoroughly before using
the product.
►Safety Instructions should always be observed in order to prevent accident or risk with the safe
and proper use the product.
►Instructions are divided into “Warning” and “Caution”, and the meaning of the terms is as follows.
This symbol indicates the user is expected risk of death or serious injury
in case of incorrect handling
This symbol indicates the user is expected risk of injury or property
damage only in case of incorrect handling
Moreover, even classified events under its caution category may develop into serious accidents
relying on situations. Therefore we strongly advise users to observe all precautions properly just like
warnings.
►The marks displayed on the product and in the user’s manual have the
following meanings.
Be careful! Danger may be expected.
Be careful! Electric shock may occur.
►The user’s manual even after read shall be kept available and accessible to
any user of the product.
Warning
Caution

Safety Instructions
Safety Instructions for design process
Please install a protection circuit on the exterior of PLC so that the
whole system may operate safely regardless of failures from
external power or PLC. Any abnormal output or operation from PLC may cause serious
problems to safety in whole system.
- Install protection units on the exterior of PLC like an interlock circuit that deals with
opposite operations such as emergency stop, protection circuit, and forward/reverse
rotation or install an interlock circuit that deals with high/low limit under its position
controls.
- If any system error (watch-dog timer error, module installation error, etc.) is detected
during CPU operation in PLC, all output signals are designed to be t urned off and
stopped for safety. However, there are cases when output signals remain active due to
device failures in Relay and TR which can’t be detected. Thus, you are recommended
to install an addition circuit to monitor the output status for those critical outputs which
may cause significant problems.
Never overload more than rated current of output module nor
allow to have a short circuit. Over current for a long period time may cause a fire .
 Never let the external power of the output circuit to be on earlier than PLC power,
which may cause accidents from abnormal output or operation.
Please install interlock circuits in the sequence program for safe operations in the
system when exchange data with PLC or modify operation modes using a computer
or other external equipments
Read specific instructions thoroughly when conducting
control operations with PLC.
Warning

Safety Instructions
Safety Instructions for design process
Safety Instructions on installation process
I/O signal or communication line shall be wired at least 100mm
away from a high-voltage cable or power line. Fail to follow this instruction may cause
malfunctions from noise
Caution
Use PLC only in the environment specified in PLC manual or general standard of
data sheet. If not, electric shock, fire, abnormal operation of the product may be caused.
Before install or remove the module, be sure PLC power is off. If not, electric shock or
damage on the product may be caused.
Be sure that every module is securely attached after adding
a module or an
extension connector.
If the product is installed loosely or incorrectly, abnormal
operation, error or dropping may be caused. In addition, contact failures under poor cable
installation will be causing malfunctions as well.
Be sure that screws get tighten securely under vibrating environments. Fail to do so
will put the product under direct vibrations which will cause electric shock, fire and
abnormal operation.
Do not come in contact with conducting parts in each module, which may cause
electric shock, malfunctions or abnormal operation.
Caution

Safety Instructions
Safety Instructions for wiring process
 Prior to wiring works, make sure that every power is turned off. If not, electric shock or
damage on the product may be caused.
 After wiring process is done,
make sure that terminal covers are installed properly
before its use. Fail to install the cover may cause electric shocks.
Warning
Check rated voltages and terminal arrangements in each product prior to its wiring
process. Applying incorrect voltages other than rated voltages and misarrangement among
terminals may cause fire or malfunctions.
 Secure terminal screws tightly applying with specified torque. If the screws get loose,
short circuit, fire or abnormal operation may be caused. Securing screws too tightly will cause
damages to the module or malfunctions, short circuit, and dropping.
*
 Be sure to earth to the ground using Class 3 wires for PE terminals
which is
exclusively used for PLC. If the terminals not grounded correctly, abnormal operation or
electric shock may be caused.
 Don’t let any foreign materials such as wiring waste inside the module while wiring,
which may cause fire, damage on the product or abnormal operation.
 Make sure that pressed terminals get tighten foll
owing the specified torque. External
connector type shall be pressed or soldered using proper equipments.
Caution

Safety Instructions
Safety Instructions for test-operation and maintenance
Don’t touch the terminal when powered. Electric shock or abnormal operation may occur.
Prior to cleaning or tightening the terminal screws, le
t all the external power off
including PLC power. If not, electric shock or abnormal operation may occur.
Don’t let the battery recharged, disassembled, heated, short or soldered. Heat,
explosion or ignition may cause injuries or fire.
Warning
Do not make modifications or disassemble each module. Fire, electric shock or abnormal
operation may occur.
Prior to installing or disassembling the module, let all the external power off including
PLC power. If not, electric shock or abnormal operation may occur.
Keep any wireless equipment such as walkie-talkie or cell phones at least 30cm away
from PLC. If not, abnormal operation may be caused.
When making a modification on programs or using run to modify functions under
PLC operations, read and comprehend all contents
in the manual fully.
Mismanagement will cause damages to products and accidents.

Avoid any physical impact to the battery and prevent it from dropping as well.
Damages to battery may cause leakage from its fluid. When b
attery was dropped or
exposed under strong impact, never reuse the battery again. Moreover skilled workers are
needed when exchanging batteries.
Caution

Safety Instructions
Safety Instructions for waste disposal
Product or battery waste shall be processed as industrial waste.
The waste may
discharge toxic materials or explode itself.
Caution

Revision History
Revision
History
Version Date Remark Revised position
V 1.0 ’15. 2 First Edition -
V 1.1 ’15. 4 XBF-PN04B Added -
V 1.2 ’15. 7
1. Domain name changed
2. CI changed
3. General specifications changed by reason of
changed IEC Specifications.
-
-
2-1
V 1.3 ’16. 8
Chapter4 Basic parameter - axis type: virtual axis is added
Chapter4 Input Signal Parameter is added
Chapter4 Input filter of external input signal is revised
Chapter5 Operation Stats Bit info. is revised
Chapter5 User define position/speed is revised
Chapter6 Command: XSTC is added
Chapter6 Command: PHASING is added
Chapter6 Command: XSSSD is added
Chapter6 Command: XSSSPD is added
Chapter7 Command: XPM_STC is added
Chapter7 Command: XPM_PHASING is added
Chapter7 Command: XPM_SSSD is added
Chapter7 Command: XPM_SSSPD is added
Chapter9 Phasing correction control is added
Chapter9 User defined position/speeddisplayis added
Chapter9 Basic Parameter Teaching - virtual axis is added
Chapter9 Full-closed control is added
OS Ver. information for each CMD is included.
Appendix 1 - Error code 741~776, 811, 821 is added
Appendix 5 - Virtual Axis is added
4-2, 4-7,
4-8
4-27
4-34,
4-35
5-7
5-10
6-87
6-89
6-91
6-93
7-44
7-45
7-46
7-47
9-174
9-177
9-186
9-188
-
A1-2
A5-1
V 1.4 ’18. 8
Chapter3 L7NH Servo connect information is added
Chapter6 Command: XSETOVR is added
Chapter6 Command: XCAMA is added
Chapter7 Command: XPM_SETOVR is added
Chapter7 Command: XPM_CAMA is added
Chapter9 Speed Acc./Dec. override is added
Chapter9 Absolute positioning CAM operation is added
Chapter5 External input signal modified
3-4
6-95
6-97
7-50
7-52
9-168
9-147
5-5
©
2 0 1 8 L S I S C o . , L t d . A ll r i g h t s r e s e r v e d .

About User’s Manual
1
Thank youforpurchasingPLCofLSISCo.,Ltd.
Before use, make sure to carefully read and understand the User’s Manual about the functions, performances, installation and
programming of the product you purchased in order for correct use and importantly, let the end user and maintenance
administrator to be provided with the User’s Manual.
The User’s Manual describes the product. If necessary, you may refer to the following description and order accordingly. In
addition, youmayconnectourwebsite(http://www.lsis.com/)anddownloadtheinformationasa PDFfile.
Relevant User’s Manuals
Title
Description
No. of User’s
Manual
XG5000User’s Manual
(forXGK,XGB)
XG5000 software user manual describing online function such as
programming,print,monitoring,debuggingbyusingXGK,XGBCPU
10310000821
XGK/XGBInstructions &
Programming User’s
Manual
User’s manual for programming to explain how to use instructions that
are used PLC system with XGK,XGBCPU.
10310000833
XGBHardware
User’s Manual
It describes how to use the specification of power/input
/output/expansion modules, system configuration and built-in High-
speedcounterforXGBmainunit.
10310000926
XGBIECHardware
User’s Manual
It describes how to use the specification of power/input
/output/expansion modules, system configuration and built-in High-
speedcounterforXGBIECmainunit.
10310000983
XG-PMManual
Describes the function and handling methods of XG-PM that is the
software operating the positioning module corresponding to the CPU of
XGTPLCseries.
10310000987
CurrentXBF-PN04B/PN08Bmanualis writtenbasedonthefollowingversion.
RelatedOSversionlist
- XBF-PN08B
Product name
OSversion
XGB-XBCU, XECU
V1.80
XG5000(XG-PM:V2.7)
V4.25
- XBF-PN04B
Product name
OSversion
XGB-XBCU, XECU
V1.80
XG5000(XG-PM:V2.7)
V4.25

Table of Contents
1
◎Table of Contents ◎
Chapter 1 Overview…………………………...............................………………...........……………………… 1-1 ~ 1-11
1.1 Characteristics..............................................................................................................................................1 - 1
1.2 Purpose of Positioning Control ...................................................................................................................1 - 3
1.3 Function Overview of Positioning Module ....................................................................................................1 - 4
1.3.1 Positioning Control.............................................................................................................................1 - 4
1.3.2 Interpolation Control...........................................................................................................................1 - 5
1.3.3 Speed Control ..................................................................................................................................1 - 10
1.3.4 FEED Control...................................................................................................................................1 - 11
Chapter 2 Specification………………………….............................................……………………………… 2-1 ~ 2-7
2.1 General Specification ...................................................................................................................................2 - 1
2.2 Performance Specifications..........................................................................................................................2 - 2
2.2.1 Function Specifications ....................................................................................................................2 - 2
2.2.2 Encoder Input Specifications ............................................................................................................2 - 4
2.3 The Name of Each Part ..............................................................................................................................2 - 5
2.3.1 The Name of Each Part ....................................................................................................................2 - 5
2.3.2 Specification of interface with external device...................................................................................2 - 6
Chapter 3 Operation Order and Installation……………........................................................……………… 3-1 ~ 3-9
3.1 Operation Order............................................................................................................................................3 - 1
3.2 Installation ....................................................................................................................................................3 - 2
3.2.1 Installation Environment................................................................................................................... 3 - 2
3.2.2 Notice in Handling ............................................................................................................................3 - 2
3.3 Notice in Wiring ........................................................................................................................................ 3 - 3
3.3.1 Notice in Wiring ............................................................................................................................3 - 3
3.3.2 Connection Example of Servo and Stepping Motor Drive Machine...................................................3 - 4
3.3.3 Encoder Input (DC 5V Voltage Output) Wiring Example ................................................................. 3 - 6
3.3.4 Encoder Input (DC 5V Line Driver Output) Wiring Example ...........................................................3 –7
3.3.5 Encoder Input (5V Line Driver Output) Wiring Example ...................................................................3 –9
Chapter 4 Positioning Parameter & Operation Data…………..................................................…………… 4-1 ~ 4-39
4.1 Parameter & Operation Data..................................................................................................................... 4 - 1
4.2 Basic Parameter........................................................................................................................................ 4 - 2
4.2.1 Basic Parameter ................................................................................................................................4 - 2
4.2.2 Basic Parameter Setting.................................................................................................................. 4 - 3
4.3 Expansion Parameter ................................................................................................................................4 - 7
4.3.1 Contents of Expansion Parameter ...................................................................................................4 - 7
4.3.2 Expansion Parameter Setting............................................................................................................4 - 8

Table of Contents
2
4.4 Manual Operation Parameter ..................................................................................................................4 - 24
4.4.1 Manual Operation Parameter...........................................................................................................4 - 24
4.4.2 Manual Operation Parameter Setting .............................................................................................4 –24
4.5 Input Signal Parameter............................................................................................................................. 4 - 25
4.5.1 Input Signal Parameter ..................................................................................................................4 - 25
4.5.2 Input Signal Parameter Setting........................................................................................................4 - 26
4.6 Common Parameter................................................................................................................................. 4 - 27
4.6.1 Common Parameter .......................................................................................................................4 - 27
4.6.2 Common Parameter Setting............................................................................................................4 - 28
4.7 Operation Data ..........................................................................................................................................4 - 31
4.7.1 Operation Data ...............................................................................................................................4 - 34
4.7.2 Operation Data Setting ...................................................................................................................4 - 35
Chapter 5 Internal Memory and I/O Signal…………...................................................…………………… 5-1 ~ 5-13
5.1 Internal Memory .........................................................................................................................................5 - 1
5.1.1 Step Data during Point Start .............................................................................................................5 - 1
5.1.2 Teaching Data ..................................................................................................................................5 - 2
5.1.3 Step Data of Simultaneous Start........................................................................................................5 - 3
5.1.4 State Information................................................................................................................................5 - 4
5.2 I/O Signal ................................................................................................................................................5 - 11
5.2.1 Contents of I/O Signal......................................................................................................................5 - 11
5.2.2 Use of I/O Signal..............................................................................................................................5 - 12
Chapter 6 Command………………………………………................................................…………………… 6-1 ~ 6-94
6.1 Contents of General Command ............................................................................................................... 6 - 1
6.1.1 Internal Memory Read (GET, GETP Command)............................................................................. 6 - 1
6.1.2 Internal Memory Write (PUT, PUTP Command).............................................................................. 6 - 2
6.2 Dedicated Commands ..............................................................................................................................6 - 3
6.3 Use of Dedicated Command ....................................................................................................................6 - 5
6.1 Contents of General Command ............................................................................................................... 6 - 1
6.1.1 Internal Memory Read (GET, GETP Command)............................................................................. 6 - 1
6.1.2 Internal Memory Write (PUT, PUTP Command).............................................................................. 6 - 2
6.2 Dedicated Commands ..............................................................................................................................6 - 3
6.3 Use of Dedicated Command ....................................................................................................................6 - 5
6.3.1 Homing Start (Command: XORG) ................................................................................................... 6 - 6
6.3.2 Floating origin setting (Command: XFLT)........................................................................................ 6 - 7
6.3.3 Direct start (Command: XDST)..........................................................................................................6 - 8
6.3.4 Indirect start (Command: XIST)....................................................................................................... 6 - 9
6.3.5 Simultaneous start (Command: XSST) ......................................................................................... 6 - 10
6.3.6 Simultaneous Start Step Setting (Command: XSWR) ...................................................................6 - 12
6.3.7 Ellipse start (Command: XELIN) ....................................................................................................6 - 13
6.3.8 Speed/Position Switching Control (Command: XVTP) .................................................................. 6 - 14
6.3.9 Position specified Speed/Position Switching Control (Command: XVTPP)................................... 6 - 15
6.3.10 Position/Speed Switching Control (Command: XPTV)................................................................ 6 - 16
6.3.11 Position/Torque Switching Control (Command: XPTT)............................................................... 6 - 17

Table of Contents
3
6.3.12 Deceleration Stop (Command: XSTP)......................................................................................... 6 - 18
6.3.13 Skip Operation (Command: XSKP) ..............................................................................................6 - 19
6.3.14 Synchronous Start by Position (Command: XSSP)..................................................................... 6 - 20
6.3.15 Speed Sync (Command: XSSS).................................................................................................. 6 - 21
6.3.16 Speed synchronous start by position (Command: XSSSP)......................................................... 6 - 23
6.3.17 CAM Operation (Command: XCAM)............................................................................................ 6 - 25
6.3.18Main axis offset-designated CAM Operation (Command : XCAMO)........................................... 6 - 27
6.3.19 Position Override (Command: XPOR)......................................................................................... 6 - 29
6.3.20 Speed Override (Command: XSOR) ........................................................................................... 6 - 30
6.3.21 Position-specified Speed Override (Command: XPSO) .............................................................. 6 - 31
6.3.22 Continuous Operation (Command: XNMV) ................................................................................. 6 - 32
6.3.23 Inching Operation (Command: XINCH)....................................................................................... 6 - 33
6.3.24 Return to the Previous Manual Operation Position (Command: XRTP)...................................... 6 - 34
6.3.25 Start Step No. Change (Command: XSNS)................................................................................. 6 - 35
6.3.26 Repeat Step No. Change (Command: XSRS)............................................................................. 6 - 36
6.3.27 M Code Release (Command: XMOF).......................................................................................... 6 - 37
6.3.28 Current Position Preset (Command: XPRS)................................................................................ 6 - 38
6.3.29 Encoder Preset (Command: XEPRS).......................................................................................... 6 - 39
6.3.30 Teaching Array (Command: XTEAA)........................................................................................... 6 - 40
6.3.31 Teaching Array Data Setting (Command: XTWR)....................................................................... 6 - 41
6.3.32 Basic Parameter Teaching (Command: XSBP)........................................................................... 6 - 43
6.3.33 Extended Parameter Teaching (Command: XSEP)......................................................................6 - 48
6.3.34 Manual Operation Parameter Teaching (Command: XSMP) ...................................................... 6 - 52
6.3.35 Common Parameter Teaching (Command: XSCP) .................................................................... 6 - 55
6.3.36 Operation Data Teaching (Command: XSMD)............................................................................ 6 - 59
6.3.37 Read Variable Data (Command: XVRD) .......................................................................................6 - 53
6.3.38 Write Variable Data (Command: XVWR) .................................................................................... 6 - 65
6.3.39 Parameter/Operation Data Save (Command: XWRT) ................................................................ 6 - 66
6.3.40 Emergency Stop (Command: XEMG).......................................................................................... 6 - 67
6.3.41 Error Reset (Command: XCLR)................................................................................................... 6 - 68
6.3.42 Error History Reset (Command: XECLR).................................................................................... 6 - 69
6.3.43 POINT Start (Command: XPST) ..................................................................................................6 - 70
6.3.44 POINT Start Step Data Setting (Command: XPWR)................................................................... 6 - 71
6.3.45 Operation State Read (Command: XSRD) ..................................................................................6 - 73
6.3.46 Servo Connection (Command: XECON) ......................................................................................6 - 74
6.3.47 Servo Disconnection (Command: XDCON)...................................................................................6 - 75
6.3.48 Servo On (Command: XSVON).....................................................................................................6 - 76
6.3.49 Servo Off (Command: XSVOFF)...................................................................................................6 - 77
6.3.50 Servo Error Reset (Command: XSCLR)........................................................................................6 - 78
6.3.51 Servo Error History Reset (Command: XSECLR) .........................................................................6 - 79
6.3.52 Restart (Command: XRSTR).........................................................................................................6 - 80
6.3.53Servo Parameter Read (Command: XSVPRD).............................................................................6 - 81
6.3.54Servo Parameter Write (Command: XSVPWR)............................................................................6 - 83
6.3.55Servo Parameter EEPROM Save (Command: XSVSAVE)...........................................................6 - 84
6.3.56Torque Control (Command: XTRQ)...............................................................................................6 - 85
6.3.57Latch Position Data Read (Command: XLRD) ..............................................................................6 - 86
6.3.58Latch Reset (Command: XLCLR)..................................................................................................6 - 88
6.3.59Latch Set (Command: XLSET)......................................................................................................6 - 90
6.3.60 Torque synchronous (Command: XSTC)......................................................................................6 - 91

Table of Contents
4
6.3.61 Phase Correction (Command: XPHASING) ..................................................................................6 - 92
6.3.62 32bit Speed synchronous (Command: XSSSD)............................................................................6 - 93
6.3.63 32bit Position-specified Speed synchronous (Command: XSSSPD) ............................................6 - 94
6.3.64 Speed Acceleration/Deceleration override (Command: XSETOVR).............................................6 - 96
6.3.65 Absolute positioning CAM operation (Command: XCAMA)...........................................................6 - 98
Chapter 7 Function Block……………………………….................................................…………………… 7-1 ~ 7-77
7.1 Common Issues of Function Block .......................................................................................................... 7 - 1
7.2 Function Block of Positioning Module ........................................................................................................7 - 3
7.3 Function Block related to Module Information Read ................................................................................7 - 6
7.3.1 Operation Information Read (XPM_CRD)........................................................................................ 7 - 6
7.3.2 Operation State Read (XPM_SRD).................................................................................................. 7 - 7
7.3.3 Encoder Value Read (XPM_ENCRD).............................................................................................. 7 - 9
7.3.4 Servo Information Read (XPM_SVERD)........................................................................................ 7 -10
7.3.5 Latch Position Data Read (XPM_LRD)........................................................................................... 7 -11
7.4 Parameter/Operation Data Teaching Function Block...............................................................................7 - 12
7.4.1 Basic Parameter Teaching (XPM_SBP)........................................................................................ 7 - 12
7.4.2 Extended Parameter Teaching XPM_SEP)................................................................................... 7 - 14
7.4.3 Manual Operation Parameter Teaching (XPM_SMP).................................................................... 7 - 16
7.4.4 Common Parameter Teaching (XPM_SCP).................................................................................. 7 - 17
7.4.5 Operation Data Teaching (XPM_SMD) ......................................................................................... 7 - 18
7.4.6 Teaching Array (XPM_ATEA)........................................................................................................ 7 - 20
7.4.7 Read Variable Data (XPM_VRD)................................................................................................... 7 - 21
7.4.8 Write Variable Data (XPM_VWR).................................................................................................. 7 - 22
7.4.9 Saving Parameter/Operation Data (XPM_WRT)........................................................................... 7 - 23
7.5 Start/Stop Function Block.........................................................................................................................7 - 24
7.5.1 Homing Start (XPM_ORG) ............................................................................................................ 7 - 24
7.5.2 Direct Start (XPM_DST) ................................................................................................................ 7 - 25
7.5.3 Indirect Start (XPM_IST)................................................................................................................ 7 - 26
7.5.4 Ellipse Interpolation (XPM_ELIN))................................................................................................. 7 - 27
7.5.5 Simultaneous Start (XPM_SST) .................................................................................................... 7 - 28
7.5.6 Point Start (XPM_PST).................................................................................................................. 7 - 29
7.5.7 Deceleration Stop (XPM_STP)...................................................................................................... 7 - 30
7.5.8 Emergency Stop (XPM_EMG)....................................................................................................... 7 - 31
7.5.9 Restart (XPM_RSTR) ................................................................................................................... 7 –32
7.5.10 Torque Control (XPM_TRQ)....................................................................................................... 7 –33
7.6 Manual Operation Function Block .......................................................................................................... 7 - 34
7.6.1 JOG Operation (XPM_JOG).......................................................................................................... 7 - 34
7.6.2 Inching Operation (XPM_INC)....................................................................................................... 7 - 35
7.6.3 Returning to Previous Manual Operation Position (XPM_RTP)..................................................... 7 - 36
7.7 Synchronization Start Function Blocks ...................................................................................................7 - 37
7.7.1 Position Synchronization (XPM_SSP) .............................................................................................7 - 37
7.7.2 Speed Synchronization (XPM_SSS)................................................................................................7 - 38
7.7.3 Position Assigned Speed Synchronization (XPM_SSSP).............................................................. 7 - 39
7.7.4 CAM Operation (XPM_CAM)......................................................................................................... 7 - 40
7.7.5 CAM Operation (XPM_CAMO)...................................................................................................... 7 - 41

Table of Contents
5
7.7.6 Torque synchronous (Command: XPM_STC).................................................................................7 - 43
7.7.7Phase Correction (Command: XPM_PHASING).............................................................................7 - 44
7.7.832bit Speed synchronous (Command: XPM_SSSD).......................................................................7 - 45
7.7.9 32bit Position-specified Speed synchronous (Command: XPM_SSSPD)......................................7 –46
7.7.10 Absolute positioning CAM operation (XPM_CAMA).....................................................................7 –48
7.8 Modification Function Block ....................................................................................................................7 - 49
7.8.1 Position Override (XPM_POR) ...................................................................................................... 7 - 50
7.8.2 Speed Override (XPM_SOR)......................................................................................................... 7 - 52
7.8.3 Position Assigned Speed Override (XPM_PSO) ........................................................................... 7 - 54
7.8.4 Position/Speed Switching Control (XPM_PTV).............................................................................. 7 - 56
7.8.5 Speed/Position Switching Control (XPM_VTP).............................................................................. 7 - 58
7.8.6 Position specified Speed/Position Switching Control (XPM_VTPP).............................................. 7 - 60
7.8.7 Position/Torque Switching Control (XPM_PTT)............................................................................. 7 - 62
7.8.8 Skip Operation (XPM_SKP)........................................................................................................... 7 - 63
7.8.9 Continuous Operation (XPM_NMV)............................................................................................... 7 - 64
7.8.10 Start Step Change (XPM_SNS)................................................................................................... 7 - 65
7.8.11 Repeat Step Number Change (XPM_SRS)................................................................................. 7 - 66
7.8.12 Current Position Change (XPM_PRS)......................................................................................... 7 - 67
7.8.13 Encoder Value Preset (APM_EPRE).......................................................................................... 7 –68
7.8.14 Speed Acceleration/Deceleration override (XPM_SETOVR) ..................................................... 7 –69
7.9 Error Function Blocks...............................................................................................................................7 - 70
7.9.1 Error Reset (XPM_RST)..................................................................................................................7 - 70
7.9.2 Error History Reset (XPM_HRST) ...................................................................................................7 - 71
7.10 Other Function Blocks related with the Module .....................................................................................7 - 72
7.10.1 Floating Origin Setting (XPM_FLT).............................................................................................. 7 - 72
7.10.2 M Code Release (XPM_MOF).................................................................................................... 7 –73
7.10.3 Latch Reset (XPM_LCLR) .......................................................................................................... 7 –74
7.10.4 Latch Set (XPM_LSET)............................................................................................................... 7 –75
7.11 Other Function Blocks related with the Servo Driver.............................................................................7 - 76
7.11.1 Servo Communication Connect (XPM_ECON)........................................................................... 7 - 76
7.11.2 Servo Communication Disconnect (XPM_DCON)....................................................................... 7 - 77
7.11.3 Servo On (XPM_SVON) .............................................................................................................. 7 - 78
7.11.4 Servo Off (XPM_SVOFF) ............................................................................................................ 7 - 79
7.11.5 Servo Error Reset (XPM_SRST) ................................................................................................. 7 - 80
7.11.6 Servo Error History Reset (XPM_SHRST)................................................................................... 7 - 81
7.11.7 Servo External Input Information Read (XPM_SVIRD) .............................................................. 7 –82
7.11.8 Servo Parameter Read (XPM_SVPRD) ..................................................................................... 7 –83
7.11.9 Servo Parameter Write (XPM_SVPWR) ..................................................................................... 7 - 85
7.11.10 Servo Parameter Save (XPM_SVSAVE)................................................................................... 7 - 87
Chapter 8 Program…………………………………………………......................................………………… 8-1 ~ 8-145
8.1 Examples of XGK Program........................................................................................................................8 - 1
8.1.1 General Description ...........................................................................................................................8 - 1
8.1.2 Current State Read............................................................................................................................8 - 1
8.1.3 Operation Ready................................................................................................................................8 - 5

Table of Contents
6
8.1.4 Operation Test...................................................................................................................................8 - 8
8.1.5 Parameter and Operation Data Setting............................................................................................8 - 16
8.1.6 Positioning Operation.......................................................................................................................8 - 25
8.1.7 Operation Setting Change while Operating ....................................................................................8 - 48
8.1.8 Error.................................................................................................................................................8 - 70
8.1.9 Program related with the Servo Parameter ....................................................................................8 - 75
8.2 Examples of XGI Program ......................................................................................................................8 - 79
8.2.1 General Description .........................................................................................................................8 - 79
8.2.2 Current State Read..........................................................................................................................8 - 79
8.2.3 Operation Ready..............................................................................................................................8 - 86
8.2.4 Operation Test.................................................................................................................................8 - 90
8.2.5 Parameter and Operation Data Setting............................................................................................8 - 95
8.2.6 Positioning Operation.....................................................................................................................8 - 102
8.2.7 Operation Setting Change while Operating ..................................................................................8 - 122
8.2.8 Error...............................................................................................................................................8 - 139
8.2.9 Program related with Servo Parameter .........................................................................................8 - 143
Chapter 9 Function…………………………………………………...............................................…………9-1 ~ 9-185
9.1 Home Return..............................................................................................................................................9 - 1
9.2 Positioning Control .....................................................................................................................................9 - 6
9.2.1 Operation Data for Positioning Control ..............................................................................................9 - 7
9.2.2 Operation Mode of Positioning Control..............................................................................................9 - 8
9.2.3 Single-axis Position Control.............................................................................................................9 - 23
9.2.4 Single-axis Speed Control ..............................................................................................................9 - 25
9.2.5 Single-axis Feed Control..................................................................................................................9 - 27
9.2.6 Linear Interpolation Control with 2 axes .........................................................................................9 - 28
9.2.7 Linear Interpolation Control with 3 axes .........................................................................................9 - 40
9.2.8 Linear Interpolation Control with multiple axes................................................................................9 - 49
9.2.9 Middle point-specified Circular Interpolation....................................................................................9 - 51
9.2.10 Center point - specified Circular interpolation................................................................................9 - 57
9.2.11 Circular interpolation control with designated radius .....................................................................9 - 66
9.2.12 Helical Interpolation Control...........................................................................................................9 - 74
9.2.13 Ellipse Interpolation Control .........................................................................................................9 - 77
9.2.14 Speed/Position Switching Control..................................................................................................9 - 81
9.2.15 Speed/Position Switching Control..................................................................................................9 - 85
9.2.16 Position/Speed Switching Control..................................................................................................9 - 89
9.2.17 Position/Torque Switching Control.................................................................................................9 - 91
9.2.18 Start of Positioning .......................................................................................................................9 - 93
9.2.19 Positioning Stop............................................................................................................................9 –97
9.2.20 Restart ........................................................................................................................................9 - 406
9.2.21 Torque Control............................................................................................................................9 –107
9.2.22 Control by external input signal...................................................................................................9 –108
9.3 Manual Operation Control ......................................................................................................................9 - 111
9.3.1 JOG Operation...............................................................................................................................9 - 108
9.3.2 Inching Operation...........................................................................................................................9 - 115
9.3.3 Returning to the previous position of manual operation ...............................................................9 - 116

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7
9.4 Synchronous Control..............................................................................................................................9 - 118
9.4.1 Speed Synchronous Control ........................................................................................................9 - 118
9.4.2 Position synchronous control .......................................................................................................9 - 124
9.4.3 CAM Operation..............................................................................................................................9 - 127
9.4.4 User CAM Operation.....................................................................................................................9 –143
9.4.5 Phase correction control...............................................................................................................9 –145
9.5 Modification Function of Control ...........................................................................................................9 - 144
9.5.1 Floating Origin Setting ...................................................................................................................9 - 144
9.5.2 Continuous Operation....................................................................................................................9 - 146
9.5.3 Skip Operation...............................................................................................................................9 - 148
9.5.4 Position Override ...........................................................................................................................9 - 150
9.5.5 Speed Override..............................................................................................................................9 - 153
9.5.6 Positioning Speed Override .........................................................................................................9 - 155
9.5.7 Current Position Preset ................................................................................................................9 - 158
9.5.8 Encoder Preset..............................................................................................................................9 - 159
9.5.9 Start Step Number Change............................................................................................................9 - 160
9.5.10 Repeat Operation Step Number Change.....................................................................................9 - 161
9.5.11Infinite Running Repeat Function ................................................................................................9 - 163
9.6 Auxiliary functions of Control ................................................................................................................9 - 168
9.6.1 High/Low Limit ...............................................................................................................................9 - 168
9.6.2 M Code .........................................................................................................................................9 –171
9.6.3 External Latch................................................................................................................................9 - 161
9.7 Data Modification Function ...................................................................................................................9 - 176
9.7.1 Teaching Array .............................................................................................................................9 - 176
9.7.2 Parameter Change from Program .................................................................................................9 - 177
9.7.3 Data Change from Program...........................................................................................................9 - 182
9.7.4 Write/Read Variable Data..............................................................................................................9 - 184
9.8 User Defined Position / Speed Display Function ..................................................................................9 - 186
9.8.1 Teaching Array .............................................................................................................................9 - 186
9.8.2 Parameter Change from Program .................................................................................................9 - 186
9.8.3 Data Change from Program...........................................................................................................9 - 187
9.8.4 Write/Read Variable Data..............................................................................................................9 - 187
9.9 Full-Closed Control ...............................................................................................................................9 - 188
9.9.1 Full-Closed Control ......................................................................................................................9 - 188
9.9.2 Full-Closed Wiring and Specifications...........................................................................................9 - 188
9.9.3 How to use Full-Closed control......................................................................................................9 - 193
Appendix 1 Positioning Error Information & Solutions ……………................................................…… A1-1~ A1-17
Appendix 2 Module Internal Memory Address of “Read/Write Variable Data” command ...................A2-1~ A2-145
A2.1 Parameter Memory Address.................................................................................................................A2 - 1
A2.2 1-axis operation data memory address ................................................................................................A2 - 5
A2.3 2-axis operation data memory address ................................................................................................A2 - 5
A2.4 3-axis operation data memory address ..............................................................................................A2 - 26
A2.5 4-axis operation data memory address ..............................................................................................A2 - 37

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8
A2.6 5-axis operation data memory address ..............................................................................................A2 - 48
A2.7 6-axis operation data memory address ..............................................................................................A2 - 59
A2.8 7-axis operation data memory address ..............................................................................................A2 - 70
A2.9 8-axis operation data memory address ..............................................................................................A2 - 81
A2.10 CAM data memory address............................................................................................................. A2 –92
A2.11 User CAM data memory address ................................................................................................. A2 –144
Appendix 3 Dimension …………………………………………………………………….................................A3-1 ~ A3-2
A3.1 Dimension of XBF-PN04B/PN08B........................................................................................................A3 - 1
Appendix 4 Setting Example …………………………………………………………….................................A4-1 ~ A4-32
A4.1 Setting Example of XBF-PN04B/PN08B...............................................................................................A4 - 1
Appendix 5 Setting Virtual-axis …………………………………………………………………….....................A5-1 ~ A5-3
A5.1 Setting Virtual-axis of XBF-PN04B/PN08B...........................................................................................A5 - 1
Warranty and Environmental policies

Chapter 1 Overview
1-1
Chapter 1 Overview
This user’s manual describes the standard of positioning module, installation method, the method to use each
positioning function, programming and the wiring with external equipment.
1.1 Characteristics
The characteristics of positioning module are as follows.
(1) The positioning module is available for high performance CPU system of XGB Series(XBC-U, XEC-U).
(2) Various positioning control function
It has various functions needed for positioning system such as position control, speed control etc.
(a) The operation data including positioning address and operation method, operation pattern is available to set
up to 400 for each axis.
With this operation data, positioning for each axis is carried out
(b) Various single-axis operations are available.
1) Position Control
2) Speed Control
3) Feed Control
4) Multi-axis Simultaneous Start
5) Point Operation
(c) Various Multi-axis Operations are available.
1) Circular arc Interpolation (up to 4 groups, 2 axes per one group)
2) Linear Interpolation (up to 8 axes)
3) Helical Interpolation
4) Ellipse Interpolation
(d) Switching Control in operation is available.
1) Position/Speed Control Switching
2) Speed/Position Control Switching
3) Position/Torque Control Switching
(e) Cam Control is available.
It is available to create up to 8 kinds of cam data with various cam profile of XG-PM.
(f) Various Homing Control Function.
1) For Positioning module’s Homing, you can use Homing method supported by each servo driver.
2) Available to set the origin of machine without homing by setting the floating origin
(g) For the Acceleration/Deceleration method, it is available to select trapezoid or S-type.
(3) High speed start process
Due to the realization of high speed start process, the start time reduced to 1ms(1~2axis), 2ms(3~5axis),
3ms(6~8axis) . In addition, there is no delay time between axes in Simultaneous start and interpolation start.
(4) Connection with the servo driver through EtherCAT
(a) Able to connect with up to 8 servo driver through EtherCAT
(b) Wiring between positioning module and servo driver, between servo drivers is done with Ethernet Cable. So
wiring is simple.
(c) You can easily check and set up the servo driver information and parameter at the positioning module
(d) Max. connection distance is 100m.
(5) Able to realize the absolute position system
You can realize the absolute position system just by connecting to the servo driver using the absolute position
encoder and in case of On/Off, it can know the current position of the motor without homing.

Chapter 1 Overview
1-2
(6) Easy maintenance
Various data such as operation data, operation parameter are saved on MR AM(Magnetic Random Access
Memory) in positioning module. Therefore, data will be saved without delay time and there is no limit in writing
count.
(7) Self-diagnosis, monitoring and test are available with strong software package, XG-PM.
(a) Monitoring Function (Module & Servo driver)
(b) Trace Function
(c) Trend Function
(d) Reading and Saving Module Parameter/Operation Data
(e) Reading and Saving Servo Parameter
(f) Servo tuning function (XDL-N)
(g) Creation of Cam Data
(h) Simulation Function
(i) Providing details about errors and the solution for it
(j) Print Function of various forms
(k) Editing operation data in Excel program is available
(9) Applicable XGB CPU version.
(a) XBF-PN08B
XGT CPU Module Type
Version
XGB-XBCU
Over V1.10
XGB-XECU Over V1.10
(b) XBF-PN04B
XGT CPU Module Type
Version
XGB-XBCU
Over V1.21
XGB-XECU Over V1.21
※ Constraints on the system installation
(a) Can be installed in environments that provide high-speed expansion I/F
(b) XBF-PN04B/PN08B is high-speed I/F expansion module, it can be installed on systems with up to two
(c) Can be installed only at expansion slot 2 or 3
(d) Not installed behind the general expansion modules

Chapter 1 Overview
1-3
1.2 Signal Flow of Positioning Module
The flow of PLC system using the positioning module is as follows.
PLC CP U
Posit ioning module
XBF-PN04B
XBF-PN08B
Servo Drive
Motor
Working
XG5000
XG-PM
Encoder 2
Encoder 1
Writing
sequence Program
Working by Servo drive
Setting for control
- Operation parameter
- Operation data
- Cam data
- Servo parameter
Test Operation
- Indirect Start
- Direct Start
- Jog Operation, etc
Monitoring operation
of positioning module
& Servo drive and
executing test
Command position,
Servo parameter setting
value, etc
Motor position, speed,
servo parameter, etc
External signal
Conne cted with
position ing m odule
thr ou gh EtherCAT