LSIS Starvert iG5A Series User manual

SAFETY PRECAUTIONS
i
Thank you for purchasing iG5A Series Profibus Communication Module
SAFETY PRECAUTIONS
 Always follow safety instructions to prevent accidents and potential hazards
from occurring.
 Safety precautions are classified into “WARNING” and “CAUTION” and their
meanings are as follows:
WARNING
CAUTION
 The indicated illustrations on the product and in the manual have the
following meanings.
Danger may be present. Read the message and follow the instructions
carefully.
Particular attention should be paid because danger of an electric shock
may be present.
 Keep operating instructions handy for quick reference.
 Read the operating instructions carefully to fully understand the functions of
the SV-iG5A series and to use it properly.
CAUTION
 Be cautious, when handling the CMOS components of the
communication module.
Static may lead to malfunctioning of the product.
 Turn off the inverter power, when changing the communication cable.
Otherwise, you may damage the module or a communication error may occur.
 Make sure to insert the Communication module connector to the
inverter precisely.
Otherwise, you may damage the module or a communication error may occur.
 Check the parameter unit before setting up the parameter.
Otherwise, a communication error may occur.
Improper operation may result in serious personal
injury or death.
Improper operation may result in slight to medium
personal injury or property damage.

Table of Contents
ii
Table of Contents
Chapter 1. Overview........................................................................................1
Chapter 2. SV-iG5A Profibus Communication Option Module....................2
Chapter 3. Status Diagnostic and LED Indication........................................9
Chapter 4. Inverter Parameter...........................................................12
4.2.1 Communication option module name –C1 ............................. 14
4.2.2 Operation setting method - drv................................................ 14
4.2.3 Frequency setting method - Frq.............................................. 14
4.2.4 Selection of operation in lost command - I62 .......................... 14
4.2.5 Decision time for lost command - I63...................................... 15
4.2.6 Version of Profibus option module –C2.................................. 15
4.2.7 Station ID setting –C3 ............................................................ 15
4.2.8 LED indication for communication status –C5........................ 16
4.2.9 The number of Para Status setting –C30 ............................... 16
4.2.10Para Status 1~8 –C31~C38................................................... 17
4.2.11Number of Para Control setting –C50.................................... 17
4.2.12Para Control 1~8 –C51~C58.................................................. 18
4.2.13Comm UpDate –C99.............................................................. 19
Chapter 5. GSD File (Electronic Data Sheets).............................................20
1.1What are the Benefits of Using Profibus option module?..............1
1.2Unpacking the drive......................................................................1
2.1Technical Data..............................................................................2
2.2Profibus Communication Option Module ......................................3
2.3Profibus Terminals ........................................................................4
2.4Control Terminals..........................................................................5
2.5Installation Procedure...................................................................6
2.6Instruction for installation..............................................................7
2.7Maximum distance according to the baudrate ..............................8
3.1LED Status Indicator.....................................................................9
3.2Option Module Diagnostics according to LED status....................9
4.1Profibus Communication Parameter List ....................................12
4.2Profibus Communication Parameters .........................................14

Chapter1. Overview
1
Chapter 1. Overview
This Profibus communication option module (abbreviated Profibus
option module) allows a SV-iG5A inverter to be connected to Profibus
network.
1.1 What are the Benefits of Using Profibus Option Module?
Profibus option module allows a controlling and monitoring of
inverter to be controlled via sequence program of PLC or Profibus
Master Module.
It helps to reduce the installation cost since multiple connections can
be implemented with a communication line. In addition, the wiring is
simple so installation time will be reduced and maintenance will be
easier.
Factory automation can be easily implemented because it can
control the inverter with auxiliary devices of PLC and operates with
top devices as PC, etc.
1.2 Unpacking the Drive
The Profibus option module is delivered in a package that contains
the following items.
-. Profibus Communication Option Module (1)
-. Profibus Communication Option Module User Manual (1)
-. Fixing Screw M3 (2)

Chapter2. SV-iG5A Profibus Communication Option Module
2
Chapter 2. SV-iG5A Profibus Communication
Option Module
2.1 Technical Data
Device Type
Profibus DP Slave
Auto Baudrate Detect
Supported mode
Synchronization Mode
Supported mode
Freeze Mode
Supported mode
Max. Input Length
8 words
Max. Output Length
8 words
Baudrate Support
9.6K, 19.2K, 93.75K, 187.5K, 500K, 1.5M,
3M, 6M, 12M
Modular Station
Supported
Max. Module
2
Max. Connectable
Number of Nodes
Max. 32 nodes without repeater
(including master module)
LED
3 LEDs (ONLINE, ERR, and CPU)
Communication
Connector
5-pin removable connector
Table 1 Technical Data

Chapter2. SV-iG5A Profibus Communication Option Module
3
2.2 Profibus Communication Option Module
Figure 1 Profibus Communication Option Module
Remote/Portabel KPD
Connector
Main Connector
PNP/NPN Select Switch
Fault Contactor
Control Connector
Status LED
CPU
Profibus Connector
Terminal Resistor
Select Switch
Safety Connector
Fault
Contactor Connector

Chapter2. SV-iG5A Profibus Communication Option Module
4
2.3 Profibus Terminals
Figure 2 Profibus Terminals
Table 2 Signal Description
No.
Signal
Description
1
B1
Send/Receive data Plus 1
2
A1
Send/Receive data Negative 1
3
SH
Shielded Ground
4
B2
Send/Receive data Plus 2
5
A2
Send/Receive data Negative 2
⑤
①
③
②
④

Chapter2. SV-iG5A Profibus Communication Option Module
5
2.4 Control Terminals
Terminals
Names of Terminal
Electrical Information
P1 ~ P4
Multi-function input terminal 1-4
-
CM
Common terminal
-
VR
Power supply for Aux. volume
resistor
Output voltage: 12V
Max. output current: 10mA
Volume resistor: 1 ~ 5 k Ω
V1
Voltage input terminal
Max. input voltage:
-10V ~ +10V input
I
Current input terminal
0 ~ 20mA input
Internal resistor: 250 Ω
AM
Multi-function analog
output terminal
Max. output voltage: 11[V]
Max. output current: 10mA
MO
Multi-function terminal
(Open Collector)
Below DC 26V, 100mA
MG
Aux. power supply common
terminal
-
24
Aux. 24V power supply
Max. output current: 100mA
3A
Multi-function relay output A
Below AC 250V, 1A
3B
Multi-function relay output B
Below DC 30V, 1A
3C
Multi-function relay
common terminal
-
FI
Pulse input terminal
0 ~ 50kHz
FO
Pulse output terminal
0 ~ 7
SA
Safety input command A
-
SB
Safety input command B
-
SC
Safety Power Supply
Max. output current: 10mA
Table 3 Control Terminals Information
Note 1) Tie the control wires more than 15cm away from the control terminals.
Otherwise, it interfere the reinstallation of front cover.
Note 2) Use copper wire rated 600V, 75 ℃ and higher.
MG
24
P1
P2
CM
P3
P4
MO
V1
CM
I
AM
FI
FO
CM
VR
SA
SB
SC

Chapter2. SV-iG5A Profibus Communication Option Module
6
2.5Installation Procedure
Remove the front cover (②, ③) of iG5A for Europe. Connect the
Profibus option module (④) on the inner cover (⑤) of inverter.
Mount the upper front cover (②) after connecting the profibus option
module (④).
Connect the communication and I/O signal cable to control the
inverter.
Fasten the screw on the upper front cover (③) after connecting
cables.
Profibus option module needs the Portable keypad (⑥) or Remote
keypad for monitoring since the module is non-loader type.

Figure 3 Installation Steps
Step 1
Step 2
Step 3
②
③
④
⑤
①
Step 4
Step 5
⑥

Chapter2. SV-iG5A Profibus Communication Option Module
7
2.6 Instruction for installation
Warning) Make sure that connect Profibus option module
after inverter power is disconnected.
Do not install or remove Profibus option module while the power is ON.
Otherwise, both Profibus option module and the inverter may be damaged.
Install or remove Profibus option module when the condenser of the inverter
has been fully discharged.
When building a network, make sure to connect the termination
resistor to reduce the noise at Profibus option module at the end of the
network. Turn on the termination resistor switch on Profibus option
module. Termination resistor 220 Ωand 1/8W will be connected
between A1 and B1.
Node 1Node N
Node 2Node N -1
…
…
Termination
Switch
OFF
Termination
Switch
OFF
Termination
Resistor
Switch ON
220ohm 1/8W
Termination
Resistor
Switch ON
220ohm 1/8W
Figure 4 Termination Resistor

Chapter2. SV-iG5A Profibus Communication Option Module
8
2.7 Maximum Distance according to the Baudrate
Total BUS length of network is differed according to the baudrate. The
communication is not guaranteed if the total distance exceeds the total
BUS length.
Table 4 Maximum Distance according to the Baudrate
Baudrate
Max. Segment Length
Max. Extension
Distance
12 Mbps
1,000 m / 3,278 feet
10,000 m / 32,786 feet
6 Mbps
1,000 m / 3,278 feet
10,000 m / 32,786 feet
3 Mbps
1,000 m / 3,278 feet
10,000 m / 32,786 feet
1.5 Mbps
1,000 m / 3,278 feet
10,000 m / 32,786 feet
500 kbps
400 m / 1,311 feet
4,000 m / 13,114 feet
187.5 kbps
200 m / 655 feet
2,000 m / 6,557 feet
93.75 kbps
100 m / 327 feet
1,000 m / 3,278 feet
19.2 kbps
100 m / 327 feet
1,000 m / 3,278 feet
9.6 kbps
100 m / 327 feet
1,000 m / 3,278 feet

Chapter3. Status Diagnostic and LED Indication
9
Chapter 3. Status Diagnostic and LED Indication
3.1 LED Status Indicator
Profibus Option Module have 3 kinds of LED. Refer to following table
for troubleshooting information provided by there LEDs.
LED
Status
Description
CPU
Steady
(On)
Power supply on the module OK after mounting
the option module on the inverter.
ERR
Steady
(On)
Module has a fault.
ONLINE
Steady
(On)
Module is online.
Table 5 LED Indication
3.2 Diagnostics according to LED status
LED
LED
Status
Option
Module
Status
Cause
Corrective Actions
CPU
OFF
Power
supply
fault
No power
supply or
connection fault
between
inverter and
Profibus option
module
☞Check power
supply.
☞Check fault
function of inverter.
☞Check connector
connection
between Profibus
option module and
inverter.
Blinking
every
second
Normal
Normal
operation
-
ERR
OFF
Normal
Normal
operation
-

Chapter3. Status Diagnostic and LED Indication
10
Blinking
every
second
with CPU
LED
Communi-
cation error
with inverter
Communication
is not available
between
inverter and
option module.
☞Check fault
function of inverter.
☞Check connector
connection
between Profibus
option module and
inverter.
Blinking
every 2
seconds
CONFIG
ERROR
Configuration
Data is
incorrect setting
between Master
and Inverter.
☞Check
configuration
information set in
master and
inverter.
ERR
Blinking
every 3
second
Configuration
information
changed
Station ID,
number of
Status, and
number of
Control value is
changed by
Keypad.
☞Perform Comm
Update or reset
the inverter if
Station ID (C 3),
number of Status
(C 30), and
number of Control
(C 50) are
changed.
ON-
LINE
OFF
Off-Line
Communication
is not started
from master.
☞Start the
communication
from Master.
Communication
connector has a
fault.
☞Check the
connection
between pin
number of
connector and
termination
resistor.
There is no
master in the
network.
☞There is no
designated master
or master has a
fault.

Chapter3. Status Diagnostic and LED Indication
11
Wrong Station
ID
☞Check the
station ID between
designated
Profibus option
module station ID
set in configuration
tool and station ID
set in keypad of
inverter. In
addition, check
that station ID is
unique in the
network.
Network
Configuration
Fault
☞Check that it
exceeds max.
length of segment.
☞Check that
number of station
exceeds 32
stations including
repeater in a
segment.
☞Check that the
number of station
exceeds 126
stations including
repeater in a
network.
ON
On-Line
IO Data
Exchange state
-
Table 6 Diagnostics according to LED Status

Chapter4. Inverter Parameter
12
Chapter 4. Inverter Parameter
4.1 Profibus Communication Parameter List
Code
Name of
Parameter
Default
Value
Range
Description
drv
Operation
Setting
Method
1. Fx/Rx-
1
0. Keypad
Select No.4 FieldBus if you
want to command the
operation of inverter via
Profibus.
1. Fx/Rx-1
2. Fx/Rx-2
3. RS485
4. FieldBus
Frq
Frequency
Setting
Method
0.
Keypad-
1
0. Keypad-1
Select No.9 FieldBus if you
want to command the
frequency of inverter via
Profibus.
1. Keypad-2
2. -10~10V
3. 0~10V
4. 0~20mA
5. "2" + "4"
6. "3" + "4"
7. RS485
8. Digital
Volume
9. FieldBus
10. Pulse
C 1
FieldBus
Option Name
-
-
‘PnEt’is indicated when
Profibus option module is
mounted.
C 2
Comm. Option
Module
Version
-
-
S/W version of Profibus
option module is indicated.
C 3
Station ID
Setting
1
1 ~ 125
-
C 5
FBus LED
-
-
LED status of Profibus
option module is displayed.

Chapter4. Inverter Parameter
13
Table 7 Inverter Parameters
C30
Number of
Para Status
Setting
3
0~8
Set the number of Status
used.
C31
Para Status-1
h000A
0~hFFFF
Set the address of status
read from Profibus master.
C32
Para Status-2
h000E
0~hFFFF
C33
Para Status-3
h000F
0~hFFFF
C34
Para Status-4
h0000
0~hFFFF
C35
Para Status-5
h0000
0~hFFFF
C36
Para Status-6
h0000
0~hFFFF
C37
Para Status-7
h0000
0~hFFFF
C38
Para Status-8
h0000
0~hFFFF
C50
Number of
Para Control
2
0~8
Set the number of Control.
C51
Para Control-1
h0005
0~hFFFF
Set the address of control
controlled by Profibus
master.
C52
Para Control-2
h0006
0~hFFFF
C53
Para Control-3
h0000
0~hFFFF
C54
Para Control-4
h0000
0~hFFFF
C55
Para Control-5
h0000
0~hFFFF
C56
Para Control-6
h0000
0~hFFFF
C57
Para Control-7
h0000
0~hFFFF
C58
Para Control-8
h0000
0~hFFFF
C99
Comm Update
0. No
0. No
Use when comm. update
Profibus option module. ‘0’is
displayed automatically after
comm. update if C99 set to
1.
1. Yes
I62
Selection of
Operation in
Lost
Command
0. None
0. None
Set the inverter operation
when Lost Command is
occurred.
1. Free-Run
2. Dec
I63
Decision Time
for Lost
Command
1.0 sec
0.1 ~ 120.0
sec
Set the decision time for
Lost Command.

Chapter4. Inverter Parameter
14
4.2 Profibus Communication Parameters
4.2.1Communication option module name - C 3 FBus ID
It displays the name of option module installed on the inverter.
It displays ‘PnEt’when Profibus option module is installed correctly and
it has no fault.
4.2.2 Operation setting method - drv
It sets the operation setting method of inverter.
To control inverter operation through Profibus communication, set ‘drv’
to ‘4’.
4.2.3 Frequency setting method - Frq
It sets the frequency setting method of inverter.
To control inverter frequency through Profibus, set ‘Frq’to ‘9’.
4.2.4 Selection of operation in lost command - I62
It designates operation method when communication is lost during
decision time for Lost command. To use this function, ‘drv’have to be
set to ‘4’(FieldBus) or ‘Frq’to ‘9’(FieldBus).
drv
Operation setting method
Frq
Frequency setting method
I62
Selection of operation in Lost Command
I63
Decision time for Lost Command
Selection of operation in Lost Command
0 (None)
Continuing operation
1 (FreeRun)
Free run to stop
2 (Stop)
Deceleration to stop

Chapter4. Inverter Parameter
15
4.2.5Decision time for lost command - I63
To use this function, ‘drv’have to be set to ‘4’(FieldBus) or ‘Frq’to ‘9’
(FieldBus).
If
communication restarts in a decision time of Lost Command, it is not
recognized for error. ( ① )
Figure 5 Lost Command Recognition
4.2.6 Version of Profibus option module –C2
It displays the version of Profibus option module installed on the
inverter.
4.2.7 Station ID setting –C3
It sets Station ID of Profibus option module. It can set station ID from 1
to 125. Station ID cannot be duplicated. Check if Station ID is not
drv
Operation setting method
Frq
Frequency setting method
I62
Selection of operation in Lost Command
I63
Decision time for Lost Command
C3
Station ID setting
C99
Comm Update
Communication
Status
Recognition of
Lost Command
Lost
Command
Lost
Command
Decision time
for Lost Command
Decision time
for lost Command
①

Chapter4. Inverter Parameter
16
duplicated in the network. If station ID is changed, ERR LED on the
Profibus option module is flickered every 3 seconds.
The number of changed Para Control must be applied to Profibus
option module. Set C99 (Comm Update) to ‘1’when Station ID had
been changed.
4.2.8 LED indication for communication status –C5
Profibus communication option module have 3 LEDs, (blank), ONLINE,
ERR, and CPU, on the keypad in order from left to right. It indicates
communication status by On/Off.
C5 Status Example) 0101
-
4.2.9 The number of Para Status setting –C30
This parameter determines that inverter sends how many status
information to master through Profibus communication.
It can set the number from 0 to 8. Para Status has to be set as the
number of Para Status. (from C31 to C38 as preset number)
For example, If C30 sets to ‘3’, Para Status set from C31 to C33. If C30
sets to ‘6’, Para Status set from C31 to C36.
If C30 (the number of Parameter status) is changed, ERR LED on
Profibus option module is flickered every 3 seconds.
If ‘Number of Para Status setting’is changed, set ‘C99(Comm Update)’to
‘1’to apply the changed number of Para Status to Profibus option module.
LED type
Blank
ON-LINE
(Green)
ERR
(Red)
CPU
(Green)
Keypad
Value
0
1
0
1
Status
Reserved
ON
OFF
ON
C30
Number of Para Status setting
C31~C38
Para Status1~Status8 setting

Chapter4. Inverter Parameter
17
4.2.10 Para Status 1~8 –C31~C38
It determines that what status information will be sent to master through
Profibus communication.
Para Status 1~8 sets with the type of inverter address. The address is for
inverter common area and inverter keypad parameter. If keypad
parameter address is used, it will be inputted the type of (h0A x h1000) +
(‘Group number’x h100) + (‘Code number’).
For example, if maximum frequency of No. 21 at F group set to Para
Status-1, it has to be set to hA215.
h0A x h1000 + h02 x h100 + h15(Dec 21) = hA215
4.2.11 Number of Para Control setting –C50
It determines that master sends how many control information to inverter
through Profibus communication.
It can set the number from 0 to 8. Para Control has to be set as the
number of Para Control. (From C51 to C58 as preset number)
For example, If C50 sets to ‘2’, Para Status set from C51 to C52. If C50
sets to ‘5’, Para Status set from C51 to C55.
C30
Number of Para Status setting
C31~C38
Para Status1~Status8 setting
Group
Group Number
DRV
1
F
2
H
3
IO
4
COM
5
C50
Number of Para Control setting
C51~C58
Para Control 1 ~ Control 8 setting
C99
Comm Update

Chapter4. Inverter Parameter
18
If C50 (the number of Para Control) is changed, ERR LED on Profibus
option module is flickered every 3 seconds.
If ‘Number of Para Control setting’is changed, set ‘C99(Comm Update)’
to ‘1’to apply the changed number of Para Control to Profibus option
module.
4.2.12 Para Control 1~8 –C51~C58
It determines that what control information will be sent to inverter through
Profibus communication. Para Control 1 ~ 8 sets with the type of inverter
address. The address is for inverter common area and inverter keypad
parameter. If keypad parameter address is used, it will be inputted the
type of (h0A x h1000) + (‘Group number’x h100) + (‘’Code number’).
For example, if maximum frequency of No.34 at IO group set to Para
Control-1, it has to be set to hA422.
h0A x h1000 + h04 x h100 + h22 (Dec 34) = hA422
C50
Number of Para Control setting
C51~C58
Para Control 1~Control 8 setting
Group
Group Number
DRV
1
F
2
H
3
IO
4
COM
5