Lumag RP160HPC User manual

Distribution Limited
Forward/Reverse Compactor
Operator’s Manual
RP160HPC
FOR YOUR SAFETY
READ AND UNDERSTAND THE ENTIRE MANUAL
BEFORE OPERATING THIS MACHINE

Warranty Registration Form
For the warranty to be valid the Warranty Registration Form must be completed and
returned to Lumag Distribution Limited within 14 days of the purchase, together
with a copy of the purchase invoice.
We will use your email to confirm that we have received the completed Warranty
Registration Form and contact you about any errors or omissions on the form. We
may occasionally use this email address to make you aware of news, technical advice
and special offers. If you do not wish to receive such emails please tick this box.
Unit 10, Hatchmoor Industrial Estate, Hatherleigh, Okehampton, Devon EX20 3LP
www.lumag-gb.co.uk 01837 811741
Lumag Distribution Limited Company Number: 09267547 VAT Number: GB154566788 Hatherleigh
Plant and Tool Hire is a trading name of Lumag Distribution LTD
Model:
Serial Number:
Type of Use: Business / Domesc
Name:
Business Name:
Address:
Email Address:
Phone Number:
Date of Purchase:
Place of Purchase:
Proof of Purchase
enclosed:
Distribution Limited

Distribution Limited
Lumag Servicing and Maintenance Schedules
Engine Service & Maintenance Schedule
Machine Service & Maintenance Schedule
Item Checks/Work Each Use 20hrs
(1st Month)
50hrs
(2nd Month)
100hrs
(6th Month)
300hrs
(Yearly)
Engine Oil Check Level X
Change X (1) X
Air Filter Check X
Clean X (3)
Replace X (4)
Sediment Cup Clean X
Spark Plug Check/Clean X
Replace X
Idle Speed Check/Adjust X (2)
Valve Clearance Check/Adjust X (2)
Fuel Tank Strainer Check/Clean X (2)
Combuster Chamber Inspect/Clean X (2)
Fuel Lines Check X (2)
Item Checks/Work Each Use Weekly 20hrs
(1st Month)
50hrs
(2nd Month)
100hrs
(6th Month)
300hrs
(Yearly)
Vibraon Oil Check Level X
Oil Change X (1) (2) X (2)
Fasteners Tension Check X
Clean Machine Check X
Inspect Clutch Check/Adjust X (2)
Drive Belt Check/Adjust X
Replace X (2)
All Other Moving
Parts & Cables
Lubricate X X (2)
Engine Oil 1100ml Lumag Engine 1
Vibraon Case Oil 650ml Lumag Trans 1
1 – First service only, 2 = Should be carried out by your Lumag Dealer, 3 = May need to be done more
often in dusty areas & 4 = Replace paper element only
To maximise the life of your Lumag machine it needs to be serviced and maintained at every
indicated month or operating hour interval, whichever comes first, in accordance with the
below Schedules. Please note that failure to service your machine on schedule or use genuine
Lumag parts and consumables will result in your warranty being void.

Distribution Limited
Service & Maintenance Record
Product Details: Model: __________________________________
Serial number: ____________________________ Purchase Date: ____________________________
Date: Description of checks/work carried out: Parts Used?
Y/N
Parts Invoice Number:
Dealers Name:
Engineers Name:
Engineers Signature:
Please note that failure to service your machine on schedule or use genuine Lumag parts and consumables will result in your warranty being void

•Major components list
ITEM NO. PART NO. DESCRIPTION QUANTITY
1. 30/25001 Hexagonal bolt M8*25 1
2. 30/25002 Washer, lock M8 1
3. 30/25003 Washer, Plat M8 1
4. 30/25004 Clutch assembly 1
5. 30/25005 V-belt 1
6. 30/25006 Engine 1
7. 30/25007 Nut M10 4
8. 30/25008 Washer, lock M10 4
9. 30/25009 Washer, plat M10 4
10. 30/250010 Guard hook 1
10A 30010A Hexagonal bolt M12*35 4
11. 30/250011 Throttle lever 1
12. 30/250012 Grip 1
13. 30/250013 Handle 1
13A 30/25013A Hexagonal bolt M8*25 2
13B 30/25013B anchor ear 1
14. 30/250014 Shock absorber 2
15. 30/250015 Hexagonal bolt M8*25 4
16. 30/250016 Rubber coupling 2
17. 30/250017 Rubber 2
18. 30/250018 Washer, Plat 12.5*40*2.5 2
19. 30/250019 Hexagonal bolt M12*65 2
20. 30/250020 Vibrator control 1
20A 30020A Hexagonal bolt M6*45 1
21. 30/250021 Nut M14*1.5*7 4
21A 30/25021A linker 1
21B 30/25021B Hexagonal bolt M6*20 1
22. 30/250022 Washer, Plat M14 2
23. 30/250023 Vibrating plate 1
24. 30/250024 Vibrator assembly 1
25. 30/250025 Hexagonal bolt M10*45 4
26. 30/250026 Washer, Plat M10 4
27. 30/250027 Base 1
28. 30/250028 Belt cover(upper) 1
29. 30/250029 Washer, Plat M8 2
30. 30/250030 Washer, lock M8 2
31. 30/250031 Hexagonal bolt M8*20 2
32. 30/250032 Rubber collar 1
33. 30/250033 Shock absorber 4
34. 30/250034 Washer, lcok M12 4
35. 30/250035 Nut M12 4

•Major components list
ITEM NO. PART NO. DESCRIPTION QUANTITY
1. 30/25001 Belt cover (blow) 1
2. 30/25002 Screw M8*25 1
3. 30/25003 Washer, lock M8 1
4. 30/25004 Washer, Plat 8.5*32*2.5 1
5. 30/25005 Pulley, driven 1
6. 30/25006 Bearing cover / pulley 1
7. 30/25007 Packing 4
8. 30/25008 Oil seal 28*50*10 1
9. 30/25009 Case cover 1
10. 30/250010 Stop dowel 8*35 2
10A 30/250010A Hexagonal bolt M10*35 9
11. 30/250011 Packing 1
12. 30/250012 Bearing 42206 4
13. 30/250013 Stop ring 42 5
14. 30/250014 Socket head bolt M6*20 13
15. 30/250015 Washer, lock M6 13
16. 30/250016 Bearing cover / shut-off 2
17. 30/250017 Hexagonal bolt 1
18. 30/250018 Spring 20
19. 30/250019 Nut M8 1
20. 30/250020 Stopper 1
21. 30/250021 Stop dowel M20*31-21 1
22. 30/250022 Eccentric rotator, drive 1
23. 30/250023 Key 8*7*25 1
24. 30/250024 Ecc. Rotary shaft, drive 1
25. 30/250025 Key 12*8*50 1
26. 30/250026 Key 12*8*20 1
27. 30/250027 Gear , drive 1
28. 30/250028 Eccentric rotator, driven 1
29. 30/250029 Ecc.rotary shaft, driven 1
30. 30/250030 Dial plate(R/L) 2
31. 30/250031 Gear, driven 1
32. 30/250032 Cylinder 1
33. 30/250033 Packing 1
34. 30/250034 Cover, cylinder 1
35. 30/250035 Washer, lock M5 3
36. 30/250036 Socket head bolt M5*10 3
37. 30/250037 Vibrating case 1
38. 30/250038 Knock pin 1
39. 30/250039 Position rod 1
40. 30/250040 Groove 1
41. 30/250041 Washer, copper 5*32*2.5 1
42. 30/250042 Washer, lock M5 1
43. 30/250043 Socket head bolt M5*10 1
44. 30/250044 Rotator 1
45. 30/250045 Lever 1
46. 30/250046 O-ring 3
47. 30/250047 Holder 1