Lumag RPi15D User manual

Distribution Limited
Compactor Wacker Plate
Operator’s Manual
RPi15D
FOR YOUR SAFETY
READ AND UNDERSTAND THE ENTIRE MANUAL
BEFORE OPERATING THIS MACHINE

Warranty Registration Form
For the warranty to be valid the Warranty Registration Form must be completed and
returned to Lumag Distribution Limited within 14 days of the purchase, together
with a copy of the purchase invoice.
We will use your email to confirm that we have received the completed Warranty
Registration Form and contact you about any errors or omissions on the form. We
may occasionally use this email address to make you aware of news, technical advice
and special offers. If you do not wish to receive such emails please tick this box.
Unit 10, Hatchmoor Industrial Estate, Hatherleigh, Okehampton, Devon EX20 3LP
www.lumag-gb.co.uk 01837 811741
Lumag Distribution Limited Company Number: 09267547 VAT Number: GB154566788 Hatherleigh
Plant and Tool Hire is a trading name of Lumag Distribution LTD
Model:
Serial Number:
Type of Use: Business / Domesc
Name:
Business Name:
Address:
Email Address:
Phone Number:
Date of Purchase:
Place of Purchase:
Proof of Purchase
enclosed:
Distribution Limited

Distribution Limited
Lumag Servicing and Maintenance Schedules
Engine Service & Maintenance Schedule
Machine Service & Maintenance Schedule
Item Checks/Work Each Use 20hrs
(1st Month)
50hrs
(2nd Month)
100hrs
(6th Month)
300hrs
(Yearly)
Engine Oil Check Level X
Change X (1) X
Air Filter Check X
Clean X (3)
Replace X (4)
Sediment Cup Clean X
Spark Plug Check/Clean X
Replace X
Idle Speed Check/Adjust X (2)
Valve Clearance Check/Adjust X (2)
Fuel Tank Strainer Check/Clean X (2)
Combuster Chamber Inspect/Clean X (2)
Fuel Lines Check X (2)
Item Checks/Work Each Use Weekly 20hrs
(1st Month)
50hrs
(2nd Month)
100hrs
(6th Month)
300hrs
(Yearly)
Vibraon Oil Check Level X
Oil Change X (1) (2) X (2)
Fasteners Tension Check X
Clean Machine Check X
Inspect Clutch Check/Adjust X (2)
Drive Belt Check/Adjust X
Replace X (2)
All Other Moving
Parts & Cables
Lubricate X X (2)
Engine Oil 1100ml Lumag Engine 1
Vibraon Case Oil 250ml Lumag Trans 1
1 – First service only, 2 = Should be carried out by your Lumag Dealer, 3 = May need to be done more
often in dusty areas & 4 = Replace paper element only
To maximise the life of your Lumag machine it needs to be serviced and maintained at every
indicated month or operating hour interval, whichever comes first, in accordance with the
below Schedules. Please note that failure to service your machine on schedule or use genuine
Lumag parts and consumables will result in your warranty being void.

Distribution Limited
Service & Maintenance Record
Product Details: Model: __________________________________
Serial number: ____________________________ Purchase Date: ____________________________
Date: Description of checks/work carried out: Parts Used?
Y/N
Parts Invoice Number:
Dealers Name:
Engineers Name:
Engineers Signature:
Please note that failure to service your machine on schedule or use genuine Lumag parts and consumables will result in your warranty being void

2
IMPORTANT
Before assembly and rst operation, read carefully the instruction
manual to get a good knowledge about the operation of the equipment,
the maintenance and all safety directions.
The manufacturer of this equipment takes no responsibility (in accordance
with current statues) for damages on the equipment, or damages caused
by the equipment, at the following conditions:
- Unsuitable and unprofessional handling
- Instructions in the manual which have not been followed
- Repairs from third party, not authorized
- Replacement and usage of non-original parts
- Not intended use
In such cases the responsibility falls entirely on the user.
WARNING!
At delivery from factory, the motor contains no oil.
All information such as graphics, pictures, text and lay-outs produced by L.V.G.
Hartham GmBH, is without restraint a property of this company under the current
laws of copy right. Duplication and use of such material in any other form,
electronic or printed, is not allowed without written consent from L.V.G. Hartham
GmBH.
NOTICENOTICE
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RP-110HP
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A
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H
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10-15 mm
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7
CONTENT
CONTENT
1. Introduction
2. Sector of application
3. Safety instructions
3.1 Safety of operation
3.2 Safety instructions for combustion engines
3.3 Safety at service
3.4 Symbols for warnings and references
4. Controls
5. Transportation
5.1 Lifting
5.2 Transportation on the ground
5.3 Storage
6. Assembly
6.1 Assembling the steering shackle
6.2 Assembling the throttle control
7. Taking into operation
7.1 Type of fuel
7.2 Before rst operation
7.3 Starting the motor
7.4 Shutting down the motor
7.5 Operation
7.6 Packing
8. Maintenance
8.1 Maintenance scheme
8.2 Replacement of oil
8.3 Air lter
8.4 Cleaning the fuel lter
8.5 Spark plug
8.6 Adjusting the engine speed
8.7 Driving belt
8.8 Lubrication of the agitator
8.9 Cleaning the base plate
9. Trouble shooting
10. Technicalspecication
11. Warranty and customer service
12. EG conformity
13. Spare parts
14. Accessories
GB
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8
INTENDED SECTOR OF APPLICATION
SAFETY INSTRUCTIONS
1. INTRODUCTION
This instruction manual contains information and descriptions of methods to ensure safe
operation and maintenance of the equipment. For your own safety and as a protection against
injuries, follow the instructions for safety with great care. This will create a good knowledge
about the features of the equipment and a good understanding for them.
2. INTENDED SECTOR OF APPLICATION
The compactor is intended for compacting loose and grained material, gravel and macadam
as well as in narrow spaces at constructions, border stones and foundations. The sector of
application is ditches-, and surface compacting, also for more compact grounds, all the way to
leveling of nishing mortar.
The equipment is however not intended for compacting ground areas with a high content of clay.
3. SAFETY INSTRUCTIONS
To avoid accidents and re when this equipment is used, as well as damages to other
equipment/objects the following safety instructions should be respected.
Carefully read all instructions before the equipment is taken in operation. Keep the instruction
manual for future references. Instructions which are related to the personal protection are
marked up with a warning triangle, instructions regarding general damage risks are not marked
up with the warning triangle.
Bei Nichtbeachtung dieser Anweisung besteht höchste Lebensgefahr bzw. die Gefahr
lebensgefährlicher Verletzungen.
Bei Nichtbeachtung dieser Anweisung besteht Lebensgefahr bzw. die Gefahr schwerer
Verletzungen.
Bei Nichtbeachtung dieser Anweisung besteht leichte bis mittlere Verletzungsgefahr.
If these instructions are not respected, there are risks motor damages or damages on other
parts of the equipment.
Furthermore, the manual contains other important instructions, marked up with the words
PLEASE NOTE
DANGERDANGER
WARNINGWARNING
CAUTIONCAUTION
NOTICENOTICE
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9
3.1 Safety of operation
Get familiar with the equipment! A good training is a condition for safe and secure
operation. Handling the equipment in the wrong way or use by persons without
qualicationmaycausedangeroussituations.Readtheinstructionmanualforthemodel
and the manual for the motor carefully and get to know all controls for it.
Persons without experience must be educated by operators with a good knowledge in the
equipment. First then, the equipment can be taken into operation.
• NEVER allow unskilled persons and persons younger than 18 to operate the equipment.
Authorized persons must be well aware of all risks and dangers in connection to the use of
this equipment.
• NEVER take the motor or the exhauster system by the hand during operation or short time
thereafter. These parts run very hot and can cause burn damages.
• ALWAYS use original spare parts. The use of parts or accessories from third source can
result in damages of the equipment or risks for accidents.
• NEVER operate the equipment without the belt protection cover. The belt without protection is
a danger of accident and may cause serious injuries.
• NEVER leave the equipment unattended with the motor running.
• Before operation, ALWAYS check that the operator is familiar with the safety instructions and
the operation.
• If required – ALWAYS use suitable protection clothing.
- Hearing protection, to avoid damages on the hearing
- Respiratory protection, to avoid inhaling dust
- Sight protection, to protect the eyes
- Gloves, to handle rough material
- Safety shoes, to protect foot damages
• During operation, ALWAYS use hearing protection.
WARNING
Noise might create illness symptoms. If the allowed noise level of 85 dB (A) is exceeded,
hearing protection must be used.
• ALWAYS close the fuel tap when the equipment is not in use.
• NEVER use the choke to stop the motor.
• When the equipment is not in use, keep it stored in a safe place so it can´t be used by
unauthorized persons. NEVER store the equipment in open air or in humid conditions.
• Before operation, ALWAYS check that safety devices and cover plates are without damages
and in perfect condition.
- Check that all moving parts operate without objection and don´t jam, or replace all parts
which are damaged. All parts must fulll the requirement for full functionality to ensure the
operation without objection.
- All damaged parts and safety devices must be replaced or repaired by an authorized
workshop, unless the instruction manual states anything else.
• ALWAYS read the instruction manual before the equipment is taken in operation. The
instructions for DANGER, WARNING and precautions hast to be followed unconditionally to
avoid risks for person- and object damages, as well as unnecessary repairs.
WARNINGWARNING
SAFETY INSTRUCTIONS
GB
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10
SAFETY INSTRUCTIONS
3.2 Safety at the use of combustion motors
Combustion motors during operation and refueling brings certain risks. Read and follow
always the instructions in the motor manual, together with the safety instructions in this
manual. Carelessness may cause serious injuries and also lethal injuries.
• NEVER refuel with the motor running or when it is still hot.
• Only refuel in surroundings with good ventilation.
• NEVER refuel close to open re.
• Smoking is forbidden during refueling.
• Don´t spill when refueling.
• After refueling, remember to put back the tank cap and tighten it.
3.3 Safety at service
Unauthorized maintenance or not attending problems can create dangerous situations
during operation. Only use equipment where maintenance has been performed on a
regular basis and in the right way. That is the only way to ensure a safe and smooth
performance over time.
• It is NOT allowed to clean, adjust or repair the equipment with the motor running. Moving
parts may result in serious damages.
• At maintenance and repair, ALWAYS remove the sparkplug. This makes it impossible to start
the motor by accident.
• NEVER use petrol or any other inammable liquid to clean the parts. Fumes from the fuel
may explode.
• NEVER store paper, cardboard or similar material close to the exhaust system. The hot
system may cause re.
• Damaged and worn out parts should always be replaced by original parts.
• The labels on the equipment informs for different types of hazards. Keep the equipment clean
and replace damaged labels.
3.4 Symbols for warnings and instructions
The equipment is supplied from the manufacturer without oil in the motor. Before taking in
operation the rst time, oil has to be lled up. If not, the motor will be seriously damaged.
DANGERDANGER
WARNINGWARNING
NOTICENOTICE
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DANGER
The exhaust gases contain poisonous carbon monoxide. Never start
the motor in closed spaces.
Before taking into operation, carefully read the instruction manual and
the motor manual.
Keeptheequipmentawayfromextremeheat,sparksandopenre
Petrolisextremelyinammableandexplosive.Beforerefueling,stop
the motor and let it cool down.
CLAIMS
Before taking into operation, carefully read the instruction manual. If not, the
risk for injuries for both user and other persons will increase.
During operation, always use hearing- and sight protections. If called for it,
use suitable helmet intended for the type of working environment.
Use working shoes with steel bonnet.
WARNING
* Hooking in belts and straps during operation usually causes hand- and
 nger injuries. Always put back the belt protection cover.
* Touching hot surfaces may cause burn injuries. Cleaning and maintenance
should always be carried out on a cool motor.
CAREFUL!
* Lifting point/fastening point
THROTTLE CONTROL
Turtle means SLOW or IDLE
Rabbit means FULL SPEED or QUICK
*
*
*
*
*
*
*
MAX. RPM MIN.MAX. RPM MIN.
SYMBOLS
GB
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TYPE LABEL
This label contains information for model, year of
manufacturing and serial number. When ordering spare
parts or service information, be prepared to submit these
data!
4. CONTROLS
Compactor
A. Flip-over steering shackle
B. Driving belt + protection hood
C. Protection frame
D. Base plate
E. Agitator
F. Console
G.Bolts for motor
H. Motor
I. Lifting bar
J. Throttle control
Motor
1. Power switch
2. Starting strap
3. Starter
4. Choke
5. Fuel tap
6. Air lter
7. Spark plug
8. Silencer
9. Throttle control
10. Tank cap
11. Fuel tank
12. Oil drainage
13. Oil dipstick
14. Cap for air lter
15. Filter –paper
16. Filter –foam rubber
17. Washer
18. O-ring washer
19. Filter sediments
20. Spark plug wrench
21. Air-bleed screw (only at oil exch.)
SYMBOLS
CONTROLS
RP-110HP
2009 11081RP110 0001
4,8 15 95
15-20 4200
Rüttelplatte
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13
TRANSPORTATION
5. TRANSPORTATION
Before transportation or storage of the equipment, rst let it cool down to avoid re and to
eliminate re hazards.
Further, ensure that no one can get hurt by the machine tipping or sliding, nor any loose parts
can hurt someone or cause hazards.
• At transportation, rst stop the motor and let it cool down.
• Close the fuel tap (8), that is, put it to “OFF” and position the equipment in horizontal to
avoid leakage of fuel.
• For longer transports, the tank (9) must be emptied.
• Only get use of lifting devices with a capacity of at least 120 kg.
• Check out that the equipment is rmly secured on the transportation vehicle so it can´t roll,
slide or tip. Do extra securing in the lifting bar.
At loading and transportation with the help of lifting devices, suitable accessories like chains,
wires, belts shall be attached on intended places. Loading ramps must have the required
bearing strength and be safely attached.
5.1 To lift the equipment
• Before lifting the equipment, check out that the lifting device is approved for the actual load
(see technical specications).
• Locate the lifting hooks in the lifting bar (I) and lift slowly and carefully to avoid accidents
and damages.
• NEVER pass under hanging load!
5.2 Transportation on the ground
• The transportation accessory facilitates the handling. Tilt forward (push the steering shackle
forwards). With the help of another person the transportation accessory can now be hooked
to the base plate.
PLEASE NOTE: only use the transportation accessory on at and rm surfaces and for
shorter distances.
5.3 Storage
For storing the equipment for a month or longer periods:
Remove all dirt and stones from the base plate (D)
Clean the air lter (2) or – at heavy dirt or damages – replace it.
Clean anges on the cylinder top.
Replace the motor oil.
Cover the equipment and store on a dry and clean place.
•
•
•
•
•
WARNINGWARNING
NOTICENOTICE
GB
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14
ASSEMBLY
6. ASSEMBLY
6.1 Assembly of the steering shackle
1. Assemble the shackle on intended place, using screws, washers and locking nuts. (X)
2. Tighten the two locking knobs from outside (Y)
Shake the shackle on both sides to make it latch in on the right place. Tighten the knobs.
When storing the equipment, loosen the knobs to allow the shackle to be ipped forwards
Y
XY
X
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15
6.2 Assembly of gas wire
ASSEMBLY
GB
Step 1
Attach the gas lever on preferred side of the
steering shackle
Step 2
Loosen the wing nut (A) on the housing of
the air  lter and remove it.
Step 3
Loosen the wing nut (B) on the air  lter and
remove the  lter unit
Step 4
Loosen all screws and remove the bottom
part of the  lter housing.
Step 5
Loosen the screw (5) on the bracket.
Put the wire with its shield into the bracket
and  x it with the screw (C).
Loosen the locking screw (D) and put the
pulling wire into the hole. Lock it with the
screw (D).
A
B
C
D
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