Lumag LVS80-GX User manual

Distribution Limited
Upright Rammer
Operator’s Manual
LVS80-GX
FOR YOUR SAFETY
READ AND UNDERSTAND THE ENTIRE MANUAL
BEFORE OPERATING THIS MACHINE
FOR YOUR SAFETY
READ AND UNDERSTAND THE ENTIRE MANUAL
BEFORE OPERATING THIS MACHINE
FOR YOUR SAFETY
Ensure you read and understand how to operate
the machine safely. Check your machines oil
levels before every use.

Distribution Limited
Lumag Servicing and Maintenance Schedules
Engine Service & Maintenance Schedule
Machine Service & Maintenance Schedule
Item Checks/Work Each Use 20hrs
(1st Month)
50hrs
(2nd Month)
100hrs
(6th Month)
300hrs
(Yearly)
Engine Oil Check Level X
Change X (1) X
Air Filter Check X
Clean X (3)
Replace X (4)
Sediment Cup Clean X
Spark Plug Check/Clean X
Replace X
Idle Speed Check/Adjust X (2)
Valve Clearance Check/Adjust X (2)
Fuel Tank Strainer Check/Clean X (2)
Combuster Chamber Inspect/Clean X (2)
Fuel Lines Check X (2)
Item Checks/Work Each Use Weekly 20hrs
(1st Month)
50hrs
(2nd Month)
100hrs
(6th Month)
300hrs
(Yearly)
Vibraon Oil Check Level X
Oil Change X (1) (2) X (2)
Fasteners Tension Check X
Clean Machine Check X
Inspect Clutch Check/Adjust X (2)
Drive Belt Check/Adjust X
Replace X (2)
All Other Moving
Parts & Cables
Lubricate X X (2)
Engine Oil 600ml Lumag Engine 1
Foot Oil 800ml Lumag Trans 1
1 – First service only, 2 = Should be carried out by your Lumag Dealer, 3 = May need to be done more
often in dusty areas & 4 = Replace paper element only
To maximise the life of your Lumag machine it needs to be serviced and maintained at every
indicated month or operating hour interval, whichever comes first, in accordance with
the below Schedules. Please note that failure to service your machine on schedule or use
genuine Lumag parts and consumables will result in your warranty being void.

Distribution Limited
Service & Maintenance Record
Product Details: Model: __________________________________
Serial number: ____________________________ Purchase Date: ____________________________
Date: Description of checks/work carried out: Parts Used?
Y/N
Parts Invoice Number:
Dealers Name:
Engineers Name:
Engineers Signature:
Please note that failure to service your machine on schedule or use genuine Lumag parts and consumables will result in your warranty being void

Distribution Limited
Service & Maintenance Record
Product Details: Model: __________________________________
Serial number: ____________________________ Purchase Date: ____________________________
Date: Description of checks/work carried out: Parts Used?
Y/N
Parts Invoice Number:
Dealers Name:
Engineers Name:
Engineers Signature:
Please note that failure to service your machine on schedule or use genuine Lumag parts and consumables will result in your warranty being void

3
NOTE
WATCH OUT!
On delivery, the device does not contain motor oil.
WATCH OUT! Read before assembly and before bringing the entire
text of the manual. Familiarize yourself with this manual with the unit,
its proper use and the safety instructions.
The manufacturer of this equipment is liable under the applicable
product liability law not in for any damage caused to this unit or by this
device:
- improper handling,
- Ignoring the operating instructions,
- Repair by third parties, unauthorized professionals
- Installation and replacement of non-original spare parts,
- not used properly. The risk is borne solely
by the user.
We recommend tamping rammer possible, always be transported
in an upright position, it must be ensured that the device can not
fall over.
lie shown, the device must be placed once along on the ground,
then the stamper below. The air filter should NEVER point
downwards! Otherwise, it can get oil into the cylinder in the
combustion chamber or in the air filter, resulting in starting
difficulties.
IMPORTANT
INSTRUCTIONS

4
1. introduction
2. Intended Use
3. safety instructions
3.1 General safety
3.2 operational safety
3.3 Safety while using Internal Combustion Engines
3.4 Service security
3.5 Residual hazards and protective measures
3.6 behavior in case of emergency
3.7 Warning and information symbols used
4. delivery
5. controls
6. transport
6.1 transport wheels
6.2 storage
7. commissioning
7.1 Recommended fuel
7.2. Lubrication of the engine
7.3 Lubrication ramming system
7.4 In front commissioning
7.5 start the motor
7.6 Stop engine
7.7 Proper operation
8. maintenance
8.1 maintenance Schedule
8.2 Engine oil
8.3 air filter
8.4 Cleaning the heel cup
8.5 spark plug
8.6 Setting the engine speed
8.7 Lubrication ramming system
8.8 tamping
8.9 Switch tamping
8.10 cleaning
9. Note on environmental protection
10. Troubleshooting
11. Technical specifications
12. Guarantee and Service
13. EC declaration of conformity
14. Components of the machine
CONTENT
10
Of LVG GmbH Hartham own graphics, images, text and layout are subject to
copyright and the laws protecting intellectual property. Any reproduction or use of
graphics, images, text and layout in other electronic or printed publications is not
permitted without the express consent of the Carrier Hartham GmbH.
Type and design modifications.

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1. INTRODUCTION
This manual contains information and procedures for the safe operation and safe maintenance
of this model. For your own safety and protection from injury, you should read the safety
instructions in this manual carefully and familiarize yourself with it and observe all instructions.
2. INTENDED USE
The tamping rammer is a motor-driven tool and is designed for compacting loose soil, clods
and pebbles, to thereby create a solid and stable foundation for foundations, under concrete
and other surface hardening.
The machine may only be used outdoors. Any other use is improper. By inappropriate use,
alteration or by the use of parts that have not been tested by the manufacturer and approved,
unpredictable damage may occur!
WATCH OUT! Persons who are not familiar with the operating instructions, children,
youth and persons with alcohol, drugs and medication influence must not operate the
device.
However, the device is not suitable for compacting soil with a high clay content.
3. SAFETY INSTRUCTIONS
When using the vibrating tamper are to protect against injury, fire and property damage observe
the following basic safety precautions.
Read all of these instructions before you use this machine and keep the safety reference.
Insufficiently informed will endanger themselves and others due to improper use.
The notices referring to your personal safety are highlighted by a warning triangle, notices
referring only to property damage have no warning triangle.
DANGER
Failure to follow these instructions highest danger to life or the risk of life-threatening injuries.
WARNING
Failure to follow these instructions can be fatal or serious injury.
ATTENTION
Failure to follow these instructions slight to moderate injury.
INTENDED USE
SAFETY INSTRUCTIONS

6
SAFETY INSTRUCTIONS
Failure to observe this instruction is a risk of damage to the engine or other property.
In addition, the manual contains other important passages that by the word
ATTENTION Marked are.
3.1 General safety
1. Keep your work area clean
- An untidy workplace can lead to accidents.
2. Consider environmental influences
- Work with the motor machine in enclosed or poorly ventilated areas. When the engine is
running, poisonous gases are produced. These gases may be odorless and invisible.
- Do not use the power tool to rain.
- Do not use the power tool in damp or wet conditions.
- Watch for uneven terrain on secure footing.
- Pay attention to not cordoned shafts, trenches and excavations.
- Ensure when working for good lighting.
- Do not use the power tool in easily inflammable vegetation or where fire or explosion
hazard.
- In drought, fire extinguisher (fire hazard) provide.
3. Keep others away
- Do not let other people, especially children and young people, to the engine unit.
Keep them away from your work area.
4. Keep unused tools carefully
- Unused tools should be stored in a dry, high or locked place, out of reach of children.
5. Do not overload your machine
- You work better and safer at the rate for.
6. Use the right tool
- Do not use low-power tools for heavy work.
- Use the tool only for the purposes for which they were built.
- Hold the tool always clean.
7. Wear Appropriate clothing
- Do not wear loose clothing or jewelry that could get caught in moving parts.
- Wear sturdy work gloves, leather gloves provide good protection.
- Wear safety shoes.
- Always wear when working a work suit of solid material.
- If you have long hair, a hairnet and helmet.
8. Use personal protective equipment (PPE)
- Always wear head, eye, hand, foot and ear protection.
- Use (when compacting occasionally arises dust) in the event of dust breathing
protection for work.
9. Avoid an abnormal posture
NOTE

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- Ensure proper footing and you always keep the Balance.
10. Let not insert wrench
- Check before switching on that wrenches and adjusting removed are.
11. Be attentive
- Be careful what you do. Use common sense to work. Do not use power tools when you
are tired.
- Never work under the influence of alcohol, drugs, medicines or other substances that
can impair vision, dexterity and judgment.
12. Filling of fuel
- In front the filling is always switch off the engine.
- filler cap Open always careful to ensure that the existing excess pressure is released
slowly.
- When working with the tamping rammer high temperatures occur on the housing.
Allow it to cool the engine before refueling. the fuel it could ignite and cause severe
burns.
- Make sure that the tank is filled with too much fuel. If you spill fuel, the fuel must be
removed immediately and clean the device.
- closing screw plug on the fuel tank well, in order to prevent loosening through
vibrations arising at work.
13. Inserting timely work breaks.
ATTENTION
- Prolonged use of the power tool can be vibration-related circulatory problems lead to
fingers, hands or wrists. Symptoms such as sleep of the body parts, tingling, pain, stabbing
sensation, alteration of skin color or skin may occur. If these symptoms occur, consult a
doctor.
- However, suitable gloves and taking regular breaks can extend the period of use. Note,
however, that the personal predisposition to poor circulation and / or large gripping
forces reduce the period of use while working.
14. Check the engine unit
- In front continuing to use the power tool safety devices or slightly damaged parts
must be carefully examined for proper and intended function.
- Check that the moving parts work properly and do not jam or whether parts are
damaged. All parts must be fitted correctly and fulfill all conditions to ensure the proper
operation of the power tool.
- Damaged safety devices and parts must be intended repaired by an authorized service
workshop or replaced, unless otherwise specified in the instructions.
- Defective switches must be replaced at a service station.
- Do not use power tools in which the switch is not switched on and off.
15.
WARNING
- Use of other attachments and accessories that are not specifically recommended,
can mean a risk of injury for you.
16. Use only approved parts
- This machine complies with the relevant safety regulations. repairs
SAFETY INSTRUCTIONS

8
SAFETY INSTRUCTIONS
may only be performed by an authorized service center or our service team by
original spare parts are used; Otherwise accidents for the user may result.
3.2 operational safety
WARNING
Children and adolescents under 18 years, the operation of the machine is prohibited. Aged
16 and over are allowed to use the machine as part of a training and under the supervision
of a trained person.
Read the instructions carefully and familiarize yourself with the controls familiar.
Incorrect operation or operation by inexperienced persons could be dangerous.
• NO WAY use the device for applications for which it is not intended.
• NO WAY touching the engine or muffler with the engine running or shortly after shutdown.
These areas are very hot and can cause burns.
• ALWAYS use original accessories. The use of other application tools and other
accessories may cause unpredictable machine damage or a risk of injury for you.
• NO WAY leave the unit running unattended.
• ALWAYS make sure that surfaces to be compacted contain any live cable, gas, water
or communication lines.
• ALWAYS ensure that the side walls of trenches, pits, tailings and embankment edges
are stable and do not occur by the vibration during compression. Beware of falling or
tipping hazard!
• ALWAYS delimit the work area and keep members of the public and unauthorized
personnel.
• ALWAYS ensure that all persons at a safe distance - from the device are - at least 15
meters. If people did not leave the security area, then stop the machine.
• ALWAYS take breaks regularly when operating the machine. Vibration or
repetitive operations can cause damage to hands and arms.
• ALWAYS ensure that the operator is familiar with proper safety precautions and operating
procedures before use of the rammer.
• ALWAYS Personal protective equipment (PPE).
- Hearing protection to reduce the risk of being hard of hearing.
- Respiratory protection to reduce the risk of inhaling hazardous dust.
- Eye protection to reduce the risk that the eyes are damaged.
- Wear sturdy work gloves, leather gloves provide good protection.
- Wear safety shoes.
- Enter the working environment in accordance with a safety helmet against flying
debris.
• ALWAYS wear ear protection when operating the machine.
CAUTION: Noise can be harmful. If the allowable noise level of 80 dB (A) is exceeded, an
ear protection must be worn.
• ALWAYS Turn off the engine if the vibratory rammers is not used.

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• ALWAYS close the fuel valve when the machine is not in use.
• NO WAY use the choke to stop the engine.
• ALWAYS lead to the rammer in such a way that pinches the operator between the device
and the solid object are avoided.
• ALWAYS be sure that the tamping rammer not tip over, slide, roll, or fall when he is down.
• ALWAYS Store the machine properly when it is not used. Select a safe location so that the
machine can not be set by unauthorized persons in motion. Do not place unprotected
outdoors or in a humid environment to the device.
• ALWAYS examine protective devices and guards for their correct and proper function before
use.
- Check that moving parts are working properly and do not jam or whether parts are
damaged. All parts must all meet conditions to ensure the proper operation of the
device.
- Damaged safety devices and parts must be intended repaired by an authorized service
workshop or replaced, unless otherwise specified in the instructions.
• ALWAYS read the instruction manual before use. Instructions on hazards, warnings
and precautions must be followed carefully to minimize the risk of injury or damage and
incorrect service work.
3.3 Safety while using Internal Combustion Engines
DANGER
Internal combustion engines during operation and fueling a special hazard. Always read
and follow the warnings and to the additional safety instructions given in parallel later
in this manual. Failure to do so could result in serious injury or death.
• DO NOT leave the machine indoors, garages, run deep trenches or confined areas. The
exhaust gases of the engine contains poisonous carbon monoxide. Staying in a carbon
monoxide-containing environment may lead to unconsciousness and death.
• Operate NOT near an open flame.
• Smoke NOT at work with the tamping rammer.
• Check for leaks or cracks ALWAYS fuel lines, fuel tank and fuel tank. The device may not
be operated with such damage.
• refuel The device to NOT when the engine is hot or while it is running.
• Fill the fuel tank ALWAYS in a well-ventilated area.
• Refuel NOT the machine near an open flame.
• Smoke NOT refueling.
• Spill when refueling Do not spill fuel.
• Make sure that you put on after refueling ALWAYS the fuel cap and close well.
• Store fuels away from heat and ignition source in a special container.
SAFETY INSTRUCTIONS

1
0
SAFETY INSTRUCTIONS
3.4 Service security
WARNING
Improper maintenance or failure to comply or failure to correct a problem can be a
source of danger during operation. Only operate regularly and properly maintained
machine. Just so you can assume that you operate your device safe, economical and
trouble-free. And for a long time.
• Do not clean the machine while it is running, wait, adjust or repair. Moving parts can
cause serious injury.
• In front Maintenance and repair work Disconnect the spark plug. Accidental start-
up is thus prevented.
• NO WAY Allow the unit to run without air filter.
• NO use gasoline or other flammable solvents to clean machine parts. Fumes from fuels
and solvents can explode.
• stack of paper, cardboard or similar material near the muffler NO. By the hot muffler, a fire
can occur.
• ALWAYS Fit for repair and maintenance work, the protection and safety equipment to
the unit.
• ALWAYS pay attention to the safe condition of the rammer, especially check the fuel system
for leaks.
• Pay attention to the mounting of the tamping foot. ALWAYS make sure
that the mounting bolts are tightened. ,
• Replace damaged or worn machine parts ALWAYS with original spare parts.
• ALWAYS check the fuel cap regularly for leaks.
• ALWAYS clean the cooling ribs of the motor from contamination.
• The label on the machine warn of dangers. keep the machine clean and replace any
damaged stickers.
3.5 Residual hazards and protective measures
Mechanical residual hazards
To squeeze
Sloppy guiding the rammer can cause serious injury.
→on uneven ground or when compacting coarse material, special caution. Pay attention to a safe
stand.
shock
When solidified, hard or unyielding soil can cause the handles to strong rebounds.
→Avoid solidified to work hard or unyielding soil with the device. keep operating handles
well, wear protective clothing.
Neglecting ergonomic principles
Careless use of personal protective equipment (PPE)
Negligent use or omission of personal protective equipment can result in serious injury.
0

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→Wear prescribed protective equipment.
Human behavior, misconduct
→Always be fully focused when working.
Residual risk - can never be ruled out.
Electrical residual hazards
Electric contact
When touching the spark plug may cause an electric shock when the engine is running.
→Do not touch the spark plug or the spark plug with the engine running.
Thermal residual hazards
Burns, frostbite
Touching the exhaust / housing can cause burns.
Let cool →motor unit.
Exposure to noise
hearing loss
Longer unprotected Working with the vibrating tamper can cause hearing damage.
→wear hearing protection principle.
Exposure to materials and other substances
Contact, inhalation
The exhaust gases from the engine can be harmful to health.
→Use power tool only outdoors and take regular breaks.
Fire, explosion
The fuel mixture of the engine is a fire hazard.
→While the labor and refueling is prohibited smoking and open flames.
Hazard due to vibration
Whole Body Vibration
Longer Working with the Rammers can lead by vibrations to physical impairments.
→Insert regular breaks.
other dangers
Slipping, tripping or falling of persons
On unstable surfaces can be damaged by tripping.
→Watch out for obstacles in the working area. Always ensure a safe footing and wear safety
shoes.
SAFETY INSTRUCTIONS

12
NOTE
3.6 behavior in case of emergency
In a possible accident, you initiate the first aid measures in accordance with the necessary
and request as soon as possible qualified medical help.
When calling for help, give the following information:
- where it happened
- what happened
- as many injured
- Kind of injuries
- Your name!
3.7 Warning and information symbols used
The machine is supplied without engine oil. Before the first start is thus fill the first motor oil.
Failure to comply may result in irreparable damage to the engine.
DANGER!
* In the exhaust gas of the engine poisonous carbon monoxide is
contained. Do not run in an enclosed area.
* In front Read commissioning the instructions for the machinery
and the engine manual.
* Keep the engine from heat, sparks and flames.
* Gasoline is extremely flammable and explosive. Before refueling, stop
the engine and let it cool.
* ATTENTION! Use only clean, filtered gasoline.
WARNING!
* Hot surface! Contact can cause burns.
perform maintenance, servicing and cleaning work when the engine is cold.
COMMANDMENTS
* In front Commissioning read the operating instructions provided and note.
Otherwise, the risk of injury to the operator and increases
SYMBOLS

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other people.
* When operating the machine always wear helmet, eye and ear
protection.
* Safety shoes with steel toe wear.
* Wearing safety gloves.
* hold the handle as shown in order to achieve optimal control and
performance with minimal hand / arm vibration.
Warning of crushing!
* Sloppy guiding the rammer can cause serious injury. ensure stability.
WARNING!
* The springs are tuned! Release the cover slowly so that the spring does
not pop out. Check the tensioned spring or of the cover can cause
severe injury.
ATTENTION!
* Lifting point / binding point
* Guaranteed sound power level in dB (A).
NOTE!
* When shipped, the device does not contain motor oil.
THROTTLE
Symbol "Turtle" means SLOW or IDLE Symbol "Rabbit" is
FULL THROTTLE or HIGH-SPEED
NAMEPLATE
Equipped with model name, year and serial number. For
ordering spare parts or service information, this data Always
state.
SYMBOLS

14
VS-80S
G
N
F
e
H
D
I
F
R
O
M
J
L
K
1
4
5
3
10
9
8
t
h
7
1
2
2

D
15
4. DELIVERY
Vibrating tamper with a gasoline
engine transport wheels (N)
5. CONTROLS
Tamping rammer (Fig. 1)
A Engine throttle control on the
handlebar B guide bracket
C D protective
frame drive motor
E Stamper-base F
Sight glass for oil
G tamping
H Stamp shell
I Roll up bar
J Stop point f. Hoist K tank
cover
L Fuel tank
equipment (Fig. 1)
N transport wheels
gasoline engine (Fig. 2)
1 Muffler / cover
2 Spark plug / socket
3 Recoil
4 recoil
5 Oil drain plug
6 Oil screw plug with dipstick
7 Engine throttle control on the engine
8 air filter
9 ignition switch
10 choke
PACKAGE
CONTROLS

TRANSPORT
16
6. TRANSPORT
WARNING
let the engine cool before transporting machine or storing indoors, to avoid burns or fire. Changing
your location on a short distance during the work, the engine is off. Furthermore, it is to ensure
that people are not endangered by tilting or slipping of the machine as well as by high or
slapdown of machine parts.
ATTENTION
When transporting the rammer possible always in an upright position (a). However, it is
important to ensure that the device can not fall over. If this is impossible, to lie down as
shown in Figure (b) below the stamper and lashed fixedly on the loading space of the
vehicle, in order to avoid rolling or moving.
• During transport always switch off the engine!
• close fuel valve and carrying the device in an upright position to prevent fuel or oil
leakage.
• When transporting over long distances, the fuel tank is completely emptied.
• use when lifting the stop point (J).
• Attach suitable hook at the stop point and gently pull up to avoid injury.
• Secure the machine on the transport vehicle to slip or tip-over lashing in addition to the
protective frame.
Before lifting that the lifting device is capable of the weight of the machine (see
to wear "Technical data") without risk.
For loading and unloading of vibration devices with a lifting device suitable stop means to be fixed to the
designated stop points.
Loading ramps must be sound and stable.
a
b
NOTE

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17
6.1. transport wheels
The transport wheels facilitate handling over short distances.
1. put tamping rammer out of service.
2. Stand easily tip forward and the axis of the wheels (N) of the mounting hook.
3. secure axis with the foot, Stand tilt back to the axis and moved by means of the hand
guide bracket.
4. When setting down in reverse order (axis with the foot secure, stop pounder carefully and the
axle with wheels decrease) proceed
ATTENTION
The device is heavy and must not be lifted by a single person. Provide an auxiliary
force. Use the transport wheels on flat, firm ground and for short distances. The
transport wheels must be removed before the next ramming.
6.2 storage
• Drain fuel tank and run the carburetor empty.
• Remove the spark plug.
• Approximately Pour 20 ml of clean engine oil through the spark plug bore in the cylinder.
• Starter rope slowly so that the oil in the engine pull is distributed.
• Screw the spark plug.
• Remove dirt, debris and dust thoroughly engine and equipment.
• Air filter clean or replace when heavily soiled or damaged.
• Cylinder head fins clean.
• in a dry room for kids, store the rammer sure inaccessible. The device must not be stored
outdoors.
• cover unit and engine to keep out dust and store in a dry clean place.
TRANSPORT
ATTENTION
After transport in a horizontal position, the device must be re-erected to allow the oil to
drain the engine. This process can take up to 5 minutes until normal oil level is restored.
N