Lumag LFR40 User manual

Distribution Limited
Concrete Poker Drive Unit & Lead
Operator’s Manual
LFR40
FOR YOUR SAFETY
READ AND UNDERSTAND THE ENTIRE MANUAL
BEFORE OPERATING THIS MACHINE
FOR YOUR SAFETY
READ AND UNDERSTAND THE ENTIRE MANUAL
BEFORE OPERATING THIS MACHINE
FOR YOUR SAFETY
Ensure you read and understand how to operate
the machine safely. Check your machines oil
levels before every use.

Distribution Limited
Lumag Servicing and Maintenance Schedules
Engine Service & Maintenance Schedule
Item Checks/Work Each Use 20hrs
(1st Month)
50hrs
(2nd Month)
100hrs
(6th Month)
300hrs
(Yearly)
Engine Oil Check Level X
Change X (1) X
Air Filter Check X
Clean X (3)
Replace X (4)
Sediment Cup Clean X
Spark Plug Check/Clean X
Replace X
Idle Speed Check/Adjust X (2)
Valve Clearance Check/Adjust X (2)
Fuel Tank Strainer Check/Clean X (2)
Combuster Chamber Inspect/Clean X (2)
Fuel Lines Check X (2)
Engine Oil 600ml Lumag Engine 1
Vibraon Oil 250ml Lumag Trans 1
1 – First service only, 2 = Should be carried out by your Lumag Dealer, 3 = May need to be done more
often in dusty areas & 4 = Replace paper element only
To maximise the life of your Lumag machine it needs to be serviced and maintained at every
indicated month or operating hour interval, whichever comes first, in accordance with
the below Schedules. Please note that failure to service your machine on schedule or use
genuine Lumag parts and consumables will result in your warranty being void.

Distribution Limited
Service & Maintenance Record
Product Details: Model: __________________________________
Serial number: ____________________________ Purchase Date: ____________________________
Date: Description of checks/work carried out: Parts Used?
Y/N
Parts Invoice Number:
Dealers Name:
Engineers Name:
Engineers Signature:
Please note that failure to service your machine on schedule or use genuine Lumag parts and consumables will result in your warranty being void

Distribution Limited
Service & Maintenance Record
Product Details: Model: __________________________________
Serial number: ____________________________ Purchase Date: ____________________________
Date: Description of checks/work carried out: Parts Used?
Y/N
Parts Invoice Number:
Dealers Name:
Engineers Name:
Engineers Signature:
Please note that failure to service your machine on schedule or use genuine Lumag parts and consumables will result in your warranty being void

2
NOTE
WATCH OUT!
On delivery, the device does not contain motor oil.
WATCH OUT! Read before assembly and before bringing the entire
text of the manual. Familiarize yourself with this manual with the unit,
its proper use and the safety instructions.
The manufacturer of this equipment is liable under the applicable
product liability law not in for any damage caused to this unit or by this
device:
-
improper handling,
-
Ignoring the operating instructions,
-
Repair by third parties, unauthorized professionals
-
Installation and replacement of non-original spare parts,
-
not used properly. The risk is borne solely
by the user.
of LVG Hartham GmbH own graphics, images, text and layout are subject to
copyright and the laws protecting intellectual property. Any reproduction or use
of graphics, images, text and layout in other electronic or printed publications is
not permitted without the express consent of the Carrier Hartham GmbH.
IMPORTANT INSTRUCTIONS

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CONTENT
1. introduction
2. Intended Use
3. safety instructions
3.1
General safety
3.2
operational safety
3.3
Safety while using Internal Combustion Engines
3.4
Service security
3.5
Residual hazards and protective measures
3.6
behavior in case of emergency
3.7
Warning and information symbols used
4. controls
5. commissioning
5.1
Connection of the vibrator
5.2
Tilting the machine
5.3
Check before starting the engine
5.4
In front Fill Startup Motor Oil
5.5
Recommended fuel
5.6
start the motor
5.7
Stop engine
6. maintenance
6.1
maintenance Schedule
6.2
oil change
6.3
air filter
6.4
Cleaning the heel cup
6.5
spark plug
6.6
Cleaning the machine
6.7
storage
7. Note on environmental protection
8. Technical specifications
9. Warranty / Customer Service
10. EC declaration of conformity
11. equipment
CONTENT

4
1. INTRODUCTION
This manual contains information and procedures for the safe operation and safe maintenance
of this model. For your own safety and protection from injury, you should read the safety
instructions in this manual carefully and familiarize yourself with it and observe all instructions.
2. INTENDED USE
Spud petrol tank may only according to this manual and
operated safety instructions and used only for concrete compaction.
The machine may only be operated outdoors or in a well-ventilated area. Any other use is
improper. By inappropriate use, alteration or by the use of parts that have not been tested by the
manufacturer and approved, unpredictable damage may occur.
WATCH OUT! Persons who are not familiar with the operating instructions, children,
youth and persons with alcohol, drugs and medication influence must not operate the
device.
3. SAFETY INSTRUCTIONS
When using this concrete poker are to protect against injury, fire and property damage observe
the following basic safety precautions.
Read all of these instructions before you use this machine and keep the safety
reference.
The notices referring to your personal safety are highlighted by a warning triangle, notices
referring only to property damage have no warning triangle.
DANGER
Failure to follow these instructions highest danger to life or the risk of life-threatening
injuries.
WARNING
Failure to follow these instructions can be fatal or serious injury.
INTRODUCTION INTENDED USE

D
NOTE
ATTENTION
Failure to follow these instructions slight to moderate injury.
Failure to observe this instruction is a risk of damage to the engine or other property.
In addition, the manual contains other important passages that by the word
ATTENTION Marked are.
3.1 General safety
1. Keep your work area clean
- An untidy workplace can lead to accidents.
2. Consider environmental influences
- Work with the motor machine in enclosed or poorly ventilated areas. When the engine is
running, poisonous gases are produced. These gases may be odorless and invisible.
- Do not use the power tool to rain.
- Do not use the power tool in damp or wet conditions.
- Working at ice and other slippery surfaces is prohibited.
- Watch for uneven terrain on secure footing.
- During operation, the max. allowable slope of the working environment 10 °.
- Pay attention to not cordoned shafts, trenches and excavations.
- Ensure when working for good lighting.
- Do not use the power tool in easily inflammable vegetation or where fire or explosion
hazard.
- In drought, fire extinguisher (fire hazard) provide.
3. Keep others away
- Let other people, especially children and young people, not to the
Motor unit. Keep them away from your work area.
4. Keep unused tools carefully
- Unused tools should in a dry, locked up or
Place are out of reach of children stored.
5. Do not overload your machine
- You work better and safer at the rate for.
6. Use the right tool
- Do not use low-power tools for heavy work.
- Use the tool only for the purposes for which they were built.
- Hold the tool always clean.
7. Dress properly
- Do not wear loose clothing or jewelry that could get caught in moving parts
become.
- Wear sturdy work gloves, leather gloves provide good protection.
- Wear safety shoes with steel caps.
- Always wear when working a work suit of solid material.
SAFETY INSTRUCTIONS

6
SAFETY INSTRUCTIONS
-
If you have long hair, a hairnet and helmet.
8. Use personal protective equipment (PPE)
-
Always wear head, eye, hand, foot and ear protection.
-
Use (when compacting occasionally arises in generating dust work
Dust) a respirator.
9. Avoid abnormal posture
-
Always keep proper footing and balance at balance .
10. Be attentive
-
Be careful what you do. Use common sense to work. Do not use power tools when you
are tired.
-
Never work under the influence of alcohol, drugs, medicines or other substances that
can impair vision, dexterity and judgment.
11. Filling of fuel
-
In front the filling is always switch off the engine.
-
filler cap Open always careful to ensure that the existing excess pressure is released
slowly.
-
When working with the spud high temperatures occur on the housing. Allow it to cool the
engine before refueling. the fuel it could ignite and cause severe burns.
-
Make sure that the tank is filled with too much fuel. If you fuel
spill, the fuel is to be removed immediately and clean the device.
-
closing screw plug on the fuel tank well.
12. Inserting timely work breaks.
ATTENTION
-
Prolonged use of the power tool can be vibration-related circulatory problems lead to
fingers, hands or wrists. Symptoms such as sleep of the body parts, tingling, pain, stabbing
sensation, alteration of skin color or skin may occur. If these symptoms occur, consult a
doctor.
-
However, suitable gloves and taking regular breaks can extend the period of use. Note,
however, that the personal predisposition to poor circulation and / or large gripping
forces reduce the period of use while working.
13. Check the engine unit
-
In front continuing to use the power tool safety devices or slightly damaged parts
must be carefully examined for proper and intended function.
-
Check that the moving parts work properly and do not jam or whether parts are
damaged. All parts must be fitted correctly and fulfill all conditions to ensure the proper
operation of the power tool.
-
Damaged safety devices and parts must be intended repaired by an authorized service
workshop or replaced, unless otherwise specified in the instructions.
-
Defective switches must be replaced at a service station.
-
Do not use power tools in which the switch is not turned on and off
leaves.
14.
WARNING
-
Use of other attachments and accessories which are not recommended

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be a risk of injury for you can mean.
15. Use only approved parts
- This machine complies with the relevant safety regulations. Repairs may only be
performed by an authorized service center or our service team by original spare parts
are used; Otherwise accidents for the user may result.
3.2
operational safety
WARNING
Children and adolescents under 18 years, the operation of the machine is prohibited.
Aged 16 and over are allowed to use the machine as part of a training and under the
supervision of a trained person.
Read the instructions carefully and familiarize yourself with the controls familiar.
Incorrect operation or operation by inexperienced persons could be dangerous.
•
NO WAY uses the device for applications for which it is not intended.
•
NO Way touching the engine or muffler with the engine running or shortly after shutdown.
These areas are very hot and can cause burns.
•
ALWAYS use original accessories. The use of other application tools and other
accessories may cause unpredictable machine damage or a risk of injury for you.
•
NO WAY leaves the unit running unattended.
•
Always delimit the work area and keep members of the public and unauthorized
personnel.
•
ALWAYS make sure that surfaces to be compacted contain any live cable, gas, water
or communication lines.
•
ALWAYS take breaks regularly when operating the machine. Vibration or
repetitive operations can cause damage to hands and arms.
•
ALWAYS to make sure that the operator prior to use of the vibration plate with the
familiar proper safety precautions and operating procedures.
•
ALWAYS Personal protective equipment (PPE).
- Hearing protection to reduce the risk of being hard of hearing.
- Respiratory protection to reduce the risk of inhaling hazardous dust.
- Eye protection to reduce the risk that the eyes are damaged.
- Wear sturdy work gloves, leather gloves provide good protection.
- Wear safety shoes.
- Enter the working environment in accordance with a safety helmet against flying
Parts.
•
ALWAYS wear ear protection when operating the machine.
NOTE: Noise can be harmful. If the allowable noise level of 80 B (A) is exceeded, an
ear protection must be worn
•
ALWAYS Turn off the engine when the spud is not used.
•
ALWAYS close the fuel valve when the machine is not in use.
SAFETY INSTRUCTIONS

8
SAFETY INSTRUCTIONS
•
NO WAY use the choke to stop the engine.
•
ALWAYS Store the machine properly when it is not used. Select a safe location so that the
machine cannot be set by unauthorized persons in motion. Do not place unprotected
outdoors or in a humid environment to the device.
•
ALWAYS Before operating protective devices and guards for proper and
examine normal operation.
-
Check that moving parts are working properly and do not jam or whether parts are
damaged. All parts must all meet conditions to ensure the proper operation of the
device.
-
Damaged safety devices and parts must be intended repaired by an authorized service
workshop or replaced, unless otherwise specified in the instructions.
•
ALWAYS read the instruction manual before use. Instructions on hazards, warnings
and precautions must be followed carefully to minimize the risk of injury or damage and
incorrect service work.
3.3
Safety while using Internal Combustion Engines
DANGER
Internal combustion engines during operation and fueling a special hazard.
Always read and follow the warnings and additionally cited safety instructions
in this guide. at
Failure to do so could result in serious injury or death.
•
Run NOT the machine indoors, garages or enclosed areas. The exhaust gases of the
engine contains poisonous carbon monoxide. Staying in a carbon monoxide-containing
environment may lead to unconsciousness and death.
•
Operate NOT near an open flame.
•
Smoke NOT when working with the spud.
•
Check ALWAYS fuel lines, fuel tank and fuel tank leaks
or cracks. The device may not be operated with such damage.
•
refuel The device to NOT when the engine is hot or while it is running.
•
Fill the fuel tank ALWAYS in a well-ventilated area.
•
Refuel NOT the machine near an open flame.
•
Smoke NOT refueling.
•
Spill when refueling Do not spill fuel.
•
Make sure that you put the fuel cap after refueling ALWAYS and well
close.
•
Store fuels away from heat and ignition source in a special container.
3.4
Service security
WARNING
Improper maintenance or failure to comply or failure to correct a problem can be a
source of danger during operation. Only operate regularly

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and properly maintained machine. Just so you can assume that you operate your device
safe, economical and trouble-free. And for a long time.
•
Do not clean the machine while it is running, wait, adjust or repair. Moving parts can
cause serious injury.
•
In front Maintenance and repair work Disconnect the spark plug. On
accidental start-up is thus prevented.
•
NO WAY Allow the unit to run without air filter.
•
NO use gasoline or other flammable solvents to clean machine parts. Fumes from fuels
and solvents can explode.
•
stack of paper, cardboard or similar material near the muffler NO. By the hot muffler, a fire
can occur.
•
ALWAYS Fit for repair and maintenance work, the protection and safety equipment to
the unit.
•
ALWAYS pay attention to the safe condition of the concrete, especially the
Check fuel system for leaks.
•
Replace damaged or worn machine parts ALWAYS with original spare parts.
•
ALWAYS check the fuel cap regularly for leaks.
•
ALWAYS clean the cooling ribs of the motor from contamination.
•
The label on the machine warn of dangers. keep the machine clean
and possibly replace damaged stickers.
3.5
Residual hazards and protective measures
Neglecting ergonomic principles
Careless use of personal protective equipment (PPE)
Negligent use or omission of personal protective equipment can cause serious
injuries.
→Wear prescribed protective equipment.
Human behavior, misconduct
→Always be fully focused when working.
residual risk - Can never be ruled out.
Electrical residual hazards
Electric contact
When touching the spark plug may cause an electric shock when the engine is running.
→Do not touch the spark plug or the spark plug with the engine running.
Thermal residual hazards
Burns, frostbite
Touching the exhaust / housing can cause burns.
Let cool →motor unit.
SAFETY INSTRUCTIONS

10
SAFETY INSTRUCTIONS
Exposure to noise
hearing loss
Longer unprotected Working with the spud can cause hearing damage.
→wear hearing protection principle.
Exposure to materials and other substances
Contact, inhalation
The exhaust gases from the engine can be harmful to health.
→Use power tool only outdoors and take regular breaks.
Fire, explosion
Fuel is flammable.
→While the labor and refueling is prohibited smoking and open flames.
Hazard due to vibration
Whole Body Vibration
Longer Working with the spud can lead to physical by vibrations
cause impairments.
→Insert regular breaks.
other dangers
Slipping, tripping or falling of persons
On unstable surfaces can be damaged by tripping.
→Watch out for obstacles in the working area. Always pay attention to proper footing and
wear safety shoes.
3.6
behavior in case of emergency
In a possible accident, please forward the corresponding necessary first aid
Measures and request as soon as possible qualified medical attention.
When calling for help, give the following information:
-
where it happened
-
what happened
-
as many injured
-
Kind of injuries
-
waiting for questions

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11
NOTE
3.7
Warning and information symbols used
The machine is supplied without engine oil. Before the first start is thus fill the first motor oil.
Failure to comply may result in irreparable damage to the engine.
DANGER!
*
In the exhaust gas of the engine poisonous carbon monoxide is
contained. Do not run in an enclosed area.
*
In front Read commissioning the instructions for the machinery
and the engine manual.
*
Keep the engine from heat, sparks and flames.
*
Gasoline is extremely flammable and explosive. Before refueling,
stop the engine and let it cool.
*
Fuel - unleaded gasoline with a research octane number of 91 or
higher.
COMMANDMENTS
*
In front Commissioning read the supplied operating instructions and observe.
Otherwise, the risk of injury increases for operators and other
People.
*
When operating the machine, always wear hearing and eye protection.
Enter the working environment in accordance with a safety helmet.
*
Safety shoes with steel toe wear.
WARNING
*
Hot surface! Contact can cause burns.
Repair, maintenance and cleaning work when cooled
Motor perform.
NAME PLATE
Equipped with model name, year and serial number. For
ordering spare parts or service information, this data
Always state.
SAFETY INSTRUCTIONS

12
4. CONTROLS
Fig. A Fig. B
Fig. C Fig. D
Fig. E
1
Gasoline engine on swivel base
2
vibrator
3
cotter
4
Tube receiving socket
5
hose connection
6
locking bolt ]drive coupling
CONTROLS

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13
gasoline engine
1 filler cap
2 Fuel tank
3 throttle
4 recoil
5 air filter
6 Spark plug, spark plug
7 muffler
8 choke
9 Engine oil filler plug with dipstick
10 Engine oil drain bolt
11 Recoil
12 ignition switch
CONTROLS
11
12
10

GETTING
STARTED
14
5. starting up of
ATTENTION
Read the safety information (see "Safety") carefully and observe them.
1.
The device may not be used on sites where there is danger of explosion.
2.
Make sure that the device does not exceed 10 ° slope during use.
3.
If once stuck a ball bearing can not be beaten with a hammer on the bottle to bring
this back up and running.
4.
When work is interrupted or when transporting the spud is off, thereby ensuring that
it cannot roll or fall.
5.
When concreting over 1-meter height of the spud is to be secured against falling out
by means of a rope.
6.
Spud allowed to run only in liquid floor so a proper cooling. Outside the concrete,
that is in the air, the run times will be longer than 3 minutes.
5.1 Connection of the vibrator (Fig. C + D)
1. Drag the pin (3) from the hose receiving connection piece (4)
2. Insert the hose connector (5) into the receptacle.
3. Secure the vibrator with the pin (3).
5.2 Pivoting of the machine (Fig. E)
•
Pull the locking bolt (6) high on the swivel base.
•
Rotate the device a little bit more, so you can release the bolts again without the spud
locked again.
•
When work is interrupted or before the next transport the machine must again
be locked!
5.3 Check before starting the engine:
•
the engine oil level
•
the fuel level - the tank should be at least half full
•
the air cleaner
•
the state of the fuel lines
•
external screw tightness

D
15
5.4 BEFORE Fill Startup Motor Oil
Before the first use engine oil must be filled! Faulty oil filling can cause irreparable damage to
the engine. In this case, retailers and manufacturers to distance themselves from any
warranty services.
•
Commercial use engine oil specification 10W-30 or 10W-40th
•
Remove the engine oil filler cap on the engine.
•
Engine oil until it is visible in the thread of the fill opening is (= bottom edge of the
Oil filler). Approximately 0.60 liters. Do not overfill!
motor oil Engine oil filler plug
5.5 Recommended fuel
unleaded gasoline with a research octane number of 91 or higher is required exclusively for
this engine. Use only fresh, clean fuel. Water or impurities in the fuel can damage the fuel
system.
Tank volume: 3.6 liters
Fuel tank
Refuel in a well-ventilated area with the engine stopped. If the engine has just been running,
allow it to cool first. Never refuel the engine inside a building where gasoline fumes may reach
flames or sparks.
WARNING
Gasoline is extremely flammable and explosive. You may suffer burns or other serious injuries
when handling fuel.
•
Switching off the engine and keep away from heat, sparks and flames.
•
Refuel outdoors only.
•
Wipe up spills immediately.
GETTING STARTED
NOTE