Makita Planer jointer 2004 User manual

132

mm

(5%")

MODEL

2004

NO.

MODEL

2004

No,

of

knives

Two

on

each feed

INSTRUCTION

MANUAL

width

-

czkg Feed ratelmin. Table size fW

x

L)

Fence size

depth

-

120"

x

410"

Auto feed

9.7m

131'8ft') (4.3/4")~(15.3/4")

132" 3mm

~

Manual f5-1/4")

f118")

Rabbet depth l2Omm

x

8OOmm

500"

x

70"

infeed

6mm

1114"l

1444")

x

131-1/2"1

119-5/8")

x

(2-3/4")

No

load Overall dimensions Power

Continuour rating,

Input

Output

speed fWx

Lx

HI

ws"$),

SUPPk

cord

8.500 800mm

x

423"

x

592"

42

kg

2.5m

'''0°

697

R/min. 131.1/2")

X

(16-5/8")

x

123.5/16') (92.6

lbsl

18.2

ft.)

BEFORE CONNECTING YOUR TOOL

TO

A

POWER SOURCE

Be

sure

you

have

read

all

GENERAL POWER TOOL SAFETY RULES

GENERAL SAFETY PRECAUTIONS

1.

KEEP GUARDS INPLACEand

in

workingorder.

2.

REMOVE ADJUSTING KEYS AND WRENCHES. Form habit of checkingto

see

that keysand adjustingwrenches are removedfromtool beforeturning

it

on.

3.

KEEP WORK AREA CLEAN. Clutteredareas

and

benches inviteaccidents.

4.

AVOID DANGEROUS ENVIRONMENT. Don't

use

power tools indamp or wet

locations. Keep work

area

well

lit.

5.

KEEPCHILDREN AWAY. Allvisitorsshould

be

kept

safe

distancefrom work area.

6.

MAKE WORKSHOP KID PROOF

-With

padlocks, master switch-, or by remov-

7.

DON'T FORCE TOOL.

It

will do

the

job

better and safer

at

theratefor which

it

8.

USE

RIGHT

TOOL. Don't force tool or attachmenttodo

a

job

it

was notdesigned

9.

WEAR PROPER APPAREL. No loose clothingor jewelrytoget caught

in

moving

10.

USE SAFETY GLASSES. Also

use

face or dust mask

if

cuttingoperation

is

dusty.

11.

SECURE WORK. Use clampsor avise to holdwork when practical.

It's

safer than

12.

DON'T OVERREACH. Keepproperfooting and balance

at

all

times.

13.

MAINTAIN TOOLS WITH CARE. Keep tools sharp and clean for bestand

safest

performance. Follow instructionsfor lubricatingandchangingaccessories.

14.

DISCONNECT TOOLS before servicing; when changing accessories such

as

cutter

blades.

15.

AVOID ACCIDENTAL STARTING. Make sure switch

is

in

off

position before

plugging in.

16.

USE RECOMMENDED ACCESSORIES. Consult the owner's manual for recom-

mendedaccessories. The use

of

improperaccessoriesmay cause hazards.

17.

NEVER STAND ON TOOL. Serious injury could occur

if

the

tool

is

tipped or

if

thecutting tool

is

accidentallycontacted.

18.

CHECK DAMAGED PARTS. Beforefurther use of

the

tool,

a

guardor other part

that

is

damaged should be carefully checked to ensure that

is

will operateproperly

and perform

its

intendedfunction

-

check for alignment

of

moving

parts,

binding

of moving parts, breakage of

parts,

mounting, and any other conditionsthat

may

affect

its

operation. A guard or other part that

is

damaged should

be

properly

re-

pairedor replaced.

19.

PROPER GROUNDING. These tools should be grounded while in

use

to protect

the

operator from electric shock.

ingstarter keys.

was designed.

for.

parts. Rubberjoledfootwear

is

recommendedfor best footing.

usingyour hand and

it

frees bothhandsto operate

tool.

PRE

LlMlNAR

Y

I

NSTRUCTlONS

Your electric tool

is

precisionbuilt and manufactured

to

satisfy the highest standards. For maximum

performance,

long

tool life, and your safety, follow these instructionscarefully.

VOLTAGE WARNING: Before connecting the tool to

a

power source (receptacle, outlet, etc.) be

sure the voltage supplied

is

the sameas that specified

on

the nameplateof the tool. A power source

with voltage greater than that specified for

the

toolcan result

in

SERIOUS INJURYtothe user

-

as

well as damage to the tool. If

in

doubt,

DO

NOT PLUG

IN

THETOOL. Usinga power source with

voltage

less

than the nameplate rating

is

harmful

to

the motor.

For

all

grounded

tools

with

American type plug.

GROUNDING INSTRUCTIONS: This toolshould be grounded while

in

use toprotect

the

operator

from electric shock. The tool

is

equipped with an approved three-conductor cord and threeprong

grounding-type plug to fit the proper grounding-type receptacle. The green (or green and yellow)

conductor

in

the

cord

is

the grounding wire. Never connect thegreen (or green and yellow) wire to

a live terminal. If your unit

is

for use

on

less than

150

volts,

it

has aplugthat looks like Fig.

"A".

It

it

is

for ure on

150-250

volts, it has a plug that

looks

like Fig.

"D".

An adapter, Fig. "B" and

"C'

is

available for connecting Fig.

"A'

plugs totwo-prong receptacles,

(see Note). The green-coloredrigid ear, lug, etc., extendingfrom the adapter must be connected to

a permanent ground such as to properly grounded outlet box. No adapter

is

available for Fig.

"D"

plugs.

\

GroundingBlade Cover'of GroundedOutlet Box

FIG.

D

NOTE: THE GROUNDING ADAP-

TER

IS

PROHIBITED IN CANADA

PER

CANADIAN ELECTRICAL

INSTRUCTIONS FOR ITS USE ARE

NOT APPLICABLE INCANADA.

CODE-PART

1.

THEREFORE, THE

GroundingBlade

EXTENSION

CORDS:

Use

only three-wireextension cords which have three-pronggrounding-type

plugs and three-pole receptacles which accept the tool's plug. Replace or repair damaged or worn

:ord immediately.

3

Planer-Jointer

&

Standard Equipment

Crank

handle

I

safety

guard

Belt

cover

------lI

0

Socketwrench

0

Sharpeningholder

@

Leveller

0

I

Special Precautions with Planer-Jointer

a.

Jointing Operations

Do

not perform jointing operations on material shorter than

4-3/8

inches

(110

mm),

narrower than

314

inch

(19

mm), or

less

than

1/4

inch

(6.4

mm)thick.

Do

not perform planing operations on material shorter than

4-3/8

inches

(110

mm),

narrower than

3/4

inch

(19

mm), wider than

5-1/4

inches

(132

mm)

inauto feed and

5-1/4

inches

(132

mm) inmanualinfeedor thinner than

1/2

inch

(12.7

mm).

c.

Maintain the proper relationshipsof infeedand outfeedtable surfacesand cutter head

b.

PlaningOperations

knifepath.

d. Support the workpiece adequately

at

all

times during operation; maintain control of

the work

at

all

times.

e.

Do

not back the work toward the infeedtable.

f.

Do

notattempt to performan abnormalor little-usedoperationwithout study and the

use

of

adequateholddown/push blocks, jigs, fixtures, stops, etc.

HOW

TO

USE

I

ForthePlaner

1

1.

DimensionalAdjustment

0

The finished dimension

is

indicated by

the arrow on the scale bar.

Use

the crank

handle to raise or lower the table, align-

ing the arrow with the desired dimension

on the scale.

2.

Depth

of

Cut

0

The height

of

the stopper (gaugej

tells

you the depthof cut. The maximumcut-

ting depth

is

3

mm

(1/8").

Greater cuts

than this may cause roller wear and even

machine breakdown.

5

3.

Return

Cut stock canbe easily returnedby means

of

the rollersontop.

4.

Support long stock

at

the beginningand end

of

a

cut toprevent gouging

or

rough end sur-

faces.

1.

The depth of cut

is

indicated in mm on the

scale.

Turn the knob tothe rightto increase

cutting depth and to the left to decrease

it.

Maximumcutting depth:

3

mm

(1/8").

2.

Fence Adjustment

When changing the fence setting for rabbet

cuts and the like, loosen the fence stopper

wing

screw

and move the fence to the de-

sired position; then secure the wing screw.

I

Cutter Replacement

I

First,

unplug the planer-jointer from the power source.

1.

Removal

Auto infeed table (Planer): First, left off the chip cover (guard).

0

Manual feed table (Jointer): Remove cover (guard) after taking off safety cover

(guard) bolt.

Jointer

Planer

2.

Installation

0

Hold the belt steady by hand and insert

the cutter betweenthe leaf springand the

drum

so

that the blade protrudesslightly

above the table surface.

3.

Cutter Height

Adjustment

Make the drum stationary before per-

forming the adjustment

by

pressing inthe

drum locking lever

so

that

it

is

released

from the stopper; then fasten the drum

in place by inserting the end of the lever

into the drumconcave (grooved)portion.

Lever

to

lock

drum

Press

I

Lever to lock

drum inplace

I'

After hooking the lever for drum locking onto the stopper, secure the hex boltshold-

ingdown the blade holder:

a

total

of

8

onthe planer arid jointer sides, respectively.

0

After

all

boltshave been secured, check your cutter height agian.

MAINTENANCE

0

Remove the chain guard and lubricate the

chain with machineoil.

Oil the sliding support parts, moving parts

and feed screw portionswhenever

you

think

it

necessary.

CARBON

BRUSH

REPLACEMENT

0

Replace carbon brushes when they wear

down to about

6

mm

(1/4")

or sparkingwill

occur. Both brushes should be changed

at

!

the same time.

I_-----

L

9

0

To

replacecarbonbrushes, use

the

(-1

minus

screwdriver equipped to remove

the

holder

cap on

the

motor housing.

Then

replace

the

brush.

HOW

TO USE THE SHARPENING HOLDER

0

First, loosen the

2

wing nuts on the holder

and insertbladesAand

B

as

infigure

at

right,

so

that they contact side

C

and

D.

Thentightenwing nuts.

0

Immerse dressing stone in water .Jr

2

or

3

minutes before sharpening. Iioldthe holder

so

that

blades both contact the dressing

stone for simultaneous sharpening

at

the

same angle.

Wing

nut

-w

I

IO

ACCESSORIES

Width

(mm)

136 15-3/8"1

136 (5-3/8'1

CAUTION:

The

used

of

any other accessories not specified in this manual might be ha ardous.

t

Pait

No.

731013-7

731203-2

0

Replacement blades

*

Material

.

..

Tungsten-Carbide

Dressing

stone

Part

No.

741801-4

Part

No.

155334-7

0

Sharpeningholder

Part

No.

123006.2

Socket

wrench

Part

No.

782203-5

I

132mm(5%")

PLANER

JOINTER

Model

2004

c

2

$,M

PART NO.

$Fo

DEYRlPTlON

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PART NO. DESCRIPTION

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20

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22

23

24

25

26

27

28

19

30

31

32

33

34

35

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39

40

41

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47

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M6.10 IWifh Washer1

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M14

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M4x6 IWithWasher1

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F

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Slide

Plate

Spring

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Compression

Spring

13

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F

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M6x17

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cover

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M4x16 (With Washer)

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58

59

60

61

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65

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ARMATURE ASSEMBLY

IAsnembled

Items

115. 116. 117. 118. 119& 1201

100

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PART

NO.

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DESCRIPTION

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PART

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DESCRIPTION

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v.

220

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230

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Rubber

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Carbon

Brush

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PRINTED INJAPAN

1979-9-1.000 N

Makita PLANER JOINTER 2004 User manual

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