Makita 6900D User manual

n
Capacities
Bolt size Square drive
Standard
bolt High tensile bolt
I \-
Impacts per minute
At high speed At low speed
12.7 mm (1/2") MODEL 6900D
12.7 mm (1/2") MODEL 6900DW
With Fast Charger
M8 - M14 15/16" - 9/16")
INSTRUCTION MANUAL
ME - M10 15/16" ~ 318") 12 7 mm 11/2"l 2,000 1,500
SPECIFICATIONS
No load speed IRPMI
Model 6900D
Overall Net
Tightening torque
length
High LOW At high speed At low speed weight
1,500 1 ,,300 I 1,000 kg.cm 172 ft.lbs1 I 400 kg.cm 129 tt.lbsl 226 mm 1.7 kg
Note
1 Note 2 I 18-718") I 13.7 lbsl
Battery Canridge 9000
Model DC9100 Fast Charger
96V I 1 nr I AConlv50Hz-60Hz I DC96V
Voltage
Note 1. After tightening high tensile bolt M12 for E seconds while using a fully charged battery cartridge.
Note 2. After tightening high tensile bolt M10 for E seconds while using a fully charged battery cartridge.
* Manufacturer reserves the right to change specifications without notice.
* Note: Specifications may differ from country to country.
Charging time Input OUtPUt

IMPORTANT
SAFETY INSTRUCTIONS
(For All Tools)
WARNING: WHEN USING ELECTRICTOOLS, BASIC SAFE-
REDUCE THE RISK OF FIRE, ELECTRIC SHOCK, AND PER-
TY PRECAUTIONS SHOULD ALWAYS BE FOLLOWED TO
SONAL INJURY, INCLUDING THE FOLLOWING:
READ ALL INSTRUCTIONS.
1. KEEP WORK AREA CLEAN. Cluttered areas and benches invite injuries.
2. CONSIDER WORK AREA ENVIRONMENT. Don't use power tools in damp
or wet locations. Keep work area well
lit. Don't expose power tools to rain.
Don't use tool
in presence of flammable liquids or gases.
3. KEEP CHILDREN AWAY. All visitors should be kept away from work area.
Don't let visitors contact tool or extension cord.
4. STORE IDLETOOLS. Whennot in use, tools shouldbe stored indry, andhigh
or locked-up place
- out of reach of children.
5. DON'T FORCETOOL. It willdothejob betterandsafer at the ratefor which
it wasqntended.
6. USE RIGHT TOOL. Don't force small tool or attachment to do the job of a
heavy-duty tool. Don't use tool for purpose not intended.
7. DRESS PROPERLY. Don't wear loose clothing orjewelry. They can be caught
in moving parts. Rubber gloves and non-skid footwear are recommended
when working outdoors. Wear protective hair coveringto contain long hair.
8. USE SAFETY GLASSES. Also use face or dust mask if cutting operation is
dusty.
9. DON'T ABUSE CORD. Never carry toolby cordor yank it todisconnectfrom
receptacle. Keep cord from heat, oil, and sharp edges.
IO. SECURE WORK. Use clamps or a vise to hold work. It's safer than using
your hand and
it frees both hands to operate tool.
11. DON'T OVERREACH. Keep proper footing and balance at all times.
12. MAINTAIN TOOLS WITH CARE. Keep tools sharp and clean for better and
safer performance. Follow instructions for lubricatingand changing acces-
sories. Inspecttoolcordsperiodicallyand if damaged, have repairedby autho-
rized service facility. Inspect extension cords periodically and replace if
damaged. Keep handles dry, clean, and free from oil and grease.
13. DISCONNECT TOOLS. When notinuse, beforeservicing, and when chang-
essories, such
as blades, bits, cutters.
-2

I
14. REMOVE ADJUSTING KEYS AND WRENCHES. Form habit of checking to
see that keys and adjusting wrenches are removedfrom tool beforeturning
it on.
15. AVOID UNINTENTIONALSTARTING. Don't carry plugged-intool with finger
on switch. Be sure switch
is OFF when plugging in.
16. OUTDOOR USEEXTENSION CORDS. Whentoolisusedoutdoors, use only
extension cords intended for use outdoors and
so marked.
17. STAY ALERT. Watchwhat youare doing, use commonsense. Don't operate
tool when you are tired.
18. CHECK DAMAGED PARTS. Before further use of the tool, a guard or other
part that is damaged should be carefully checked to determine that
it will
operate properly and performitsintended function. Check for alignment of
movingparts, bindingof movingparts, breakage of parts, mounting, and any
other conditions that may affect its operation. A guard or other part that
is damaged should be properly repaired or replaced by anauthorized serv-
icecenter unlessotherwise indicatedelsewhere
in this instruction manual.
Have defective switches replaced by authorized service center. Don't use
tool
if switch does not turn it on and off.
19. GUARDAGAINST ELECTRIC SHOCK. Prevent body contact withgrounded
surfaces. For example; pipes, radiators, ranges, refrigerator enclosures.
20. REPLACEMENTPARTS. When servicing, useonly identicalreplacement parts.
VOLTAGE WARNING: Before connecting thetooltoa power source (receptacle,
outlet, etc.) be sure the voltage supplied is the same as that specified on the
nameplate of the tool. A power source with voltage greater than that specified
for the tool can result
in SERIOUS INJURY to the user - as well as damage to
the tool.
If in doubt, DO NOT PLUG INTHE TOOL. Using a power source with
voltage less than the nameplate rating is harmful to the motor.
3

IMPORTANT SAFETY INSTRUCTIONS
Length of Cord (Feet)
AWG Size of Cord
I. SAVE THESE INSTRUCTIONS - This manual
contains important safety and operating instructions for battery charger.
2. Beforeusing battery charger, readall instructions and cautionary markings
on
(1) battery charger, (2) battery, and (3) product using battery.
3. CAUTION - To reduce risk of injury, charge only MAKITA Battery 9000.
Other types of batteries may burst causing personal injury and damage.
4. Do not expose charger to rain or snow.
5. Use of an attachment not recommended or sold by the battery charger
manufacturer may resultinarisk of fire, electric shock, or injurytopersons.
6. To reduce risk of damage to electric plug and cord, pull by plug rather than
cord when disconnecting charger.
7. Make sure cord is located so that it will not be stepped on, tripped over, or
otherwise subjected to damage or stress.
8. An extension cord should not be used unless absolutely necessary. Use of
improper extension cord could result in a risk
of fire and electric shock. If
extension cord must be used, make sure:
a. That pinson plugof extensioncordare the same number, size, andshape
b. That extensioncord is properly wired and
in goodelectrical condition; and
c. That wire size isat least as large as the one specifiedinthe table below.
RECOMMENDED MINIMUM AWG SIZE FOR
EXTENSION CORDS
FOR BATTERY CHARGERS
as those of plug on charger;
c TABLE 1
25 50 100
150
18 18 18 16
9. Do not operate charger with damaged cord or plug - replace them im-
mediately.
10. Do notoperate charger if it has receivedasharpblow, beendropped, or other-
wise damaged
in any way; take it to a qualified serviceman.
11. Do not disassemble charger or battery cartridge; take it to a qualified
serviceman when service or repair is required. Incorrect reassembly may
result
in a risk of electric shock or fire.
12. To reducerisk of electric shock, unplug chargerfro" outlet before attempt-
ing any maintenance or cleaning. Turningoff controls willnot reduce this risk.

ADDITIONAL SAFETY RULES I
FOR CHARGER & BATTERY CARTRIDGE
1. Do not charge Battery Cartridge when temperature is BELOW 10°C (5OOF)
2. Do not attempt touse a step-up transformer, anengine generator or DC power
3. Do not allow anythiqg to cover or clog the charger vents.
4.
Do not short the battery cartridge:
or ABOVE 4OoC (104OF).
receptacle.
(1) Do not touch the terminals with any conductive material.
(2) Avoid storingbattery cartridge
in a container withother metalobjectssuch
(3) Do not expose battery cartridge to water or rain.
A battery short can cause a large current flow, overheating, possible burns
and even a breakdown.
5. Do not store the tooland Battery Cartridge in locations where the tempera-
ture may reach or exceed 5OoC (122OF).
6. Do not incinerate the Battery Cartridge even if it is severely damaged or is
completely worn out. The battery cartridge can explode
in a fire.
as nails, coins, etc.
#
ADDITIONAL SAFETY RULES
1. Be aware that this tool is always in an operating condition, because it does
2. Wear ear protectors.
3. Check the socket carefully for wear, cracks or damage before installation.
4. Hold the tool firmly.
5. Always be sure you have a firm footing.
6. The proper tightening torque may differ depending upon the kind or size of
not have to be plugged into an electrical outlet.
Be sure no one is below when using the tool
in high locations.
the bolt.
Check the torque
with a torque wrench.
SAVE THESE INSTRUCTIONS.
5
.. .
... .
_.
..
..
.. i. . 1. .
. ..
. ...
. .I
,.. .
.
. ..
.
. . .~
.. - . . . ..... .
- .. - ...
. . . . .. . .
.. . .
.. ..
. .. .. . ,.
.

Installingor removing battery cartridge
Always switch off the tool before insertion
To remove the battery cartridge, pull out
the
set plate on the tool and grasp both
sides of the cartridgewhile withdrawing it
from the barrel.
To insert the battery cartridge, align the
tongue
on the battery cartridge with the
groove in the housing and
slip it into
place. Snap the set plate back into place.
Be sure to close the set platefully before
usingthe tool.
or removalof the battery cartridge.
Set plate
I
/ Battery cartridge I
k
Do not use force when insertingthe battery cartridge.
If the cartridgedoes not slide ineasily, it
is not being inserted correctly.
Charging
Plug the fast charger into your power
source. Insert the battery cartridge
so that
the plus and minus terminals on the bat-
tery cartridge are on the same sides
as their
respective#markings on the fast charger.
Insert the cartridge fully into the port
so
that itrests on the charger port floor.
Press the start button (red). The charging
light will come on and charging will begin.
If the charging light does not come on,
press the reset button (yellow) first, then
the start button (red). If the charging light
Charging light
Start
button tit\
goes out within 10 seconds even after pressingthe reset button and start button a couple
of times, the battery cartridge
is dead. (CAUTION : Wait for more than 5 seconds after
the charging light goes out to press the reset button again.) Replace
it with a new one.
When the charging light goes oat after about one hour, you may removethe fully charged
battery cartridge.
After charging, unplugthe charger from the power source.
CAUTION
:
Your new battery cartridge is notcharged. You will need tocharge it beforeuse.
Do not keep the button pressed in with tape, etc. or the circuit will not function pro-
perly. Also,
a malfunction of the charger may result possibly causing overheating, etc.
If you try to charge a cartridge from a just-operatedtool, sometimes the charging light
will not come on. If this occurs,
let the cartridge cool off for a while. Then re-insert it
and try o charge it oncemore.
1
6

e When you charge a new battery cartridgeor a battery cartridgewhich has not been used
for
a long period, it may not accept a full charge. This is a normal condition and does
not indicate
a problem. You can recharge the battery cartridge fully after discharging
itcompletely
a couple of times.
e If youwish tocharge two battery cartridges, allow 15 minutes betweenchargingson the
fast charger.
Selectingcorrect socket
Use
a correct size socket for bolts and nuts. A wrong size socket will result in inaccurate
and inconsistenttightening torque. Refer to accessories sectionfor socket size.
Fit the socket over the anvil of the tool
and push firmly until the spring-loadedde-
tent pin on the anvil indexes the hole in
the socket.
To remove the socket, simply pull it firm-
ly.
I
Switch action
To start the tool, simply pull the trigger.
Release the trigger tostop.
!l
Trigger switch
CAUTION :
Before inserting the battery cartridge into the tool, always check to see that the trigger
switch actuates properly and returnsto the
"OFF" positionwhen released.
.. .
. . ..
.
.. ...
.... .
.. .
. . ..
.
.. . .
. ,., .
... .
. . ... . .
.. ;>..:
L . ..
. ..
.-
.. ..
..
.
. . . . , ...
. . . , . .. .
.. ...
.. .. . .
. . . . .. . . .
..
7

Reversing switch and speed change switch
action
Slide the reversing switch to the right
for clockwise rotation or to the left for
counterclockwise.
Slide the speed change switch to the right
for high speed (high tightening torque) or
to the left for low speed (low tightening
torque).
Select the speed suitable for your
bolt by referring to the figures listed under
"Operation".
CAUTION
:
Always check the direction of rotationbeforeoperation.
.Use the reversing switch only when the tool comes to a complete stop. Changing the
direction of rotationbefore the tool stops may ruin the tool.
8

Operation
The proper tightening torque may differ dependingupon the kind
or size of the bolt. The
relation betweentightening torque and tightening time
is shown in the figures below.
Standard bo1t
kg cm
Iff. Ibrl
MI4 l9/16'1 at high rpssd
Proper lightening lorqua
lor M14 l9/16"1
Proper tightening torque
lor M12 1112''I
MI0 13/8"l SI low speed
Proper ttghtenmg torque
lor MI0 1318")
Proper tightening torque
lor M8 15116'1
I
0
I I 1
1 2 3 4 5 seconds
Tightening time
High tensile bolt
kg cm
111 Ibd
I
800
1581
MI0 13/8"l ai high speed
Proper lightening torque
lor MI0 l3/8"1
% 600
6 1431-
m
M8 l5/16'1 at highspeed
2 21-
Proper lightening torque
lor M8 l5/16'l
2w -
1151
I 1 I I I
0 1 2 3 4 5
IeCondl
Tighiening time
Hold the tool firmly and place the socket over the bolt or nut. Turn the tool on and
tighten for the proper tightening time.
9

Speed Type of bolt Tightening time
High High tensile bolt
M10 13/8") 3 seconds
Low Standard bolt M8 (5/16") 1 second
CAUTION :
If the tool is operated continuously until the battery cartridge has discharged, allow the
tool torest for
15 minutesbefore proceedingwith a fresh battery.
Number of tightenings
90
450
10
..
*..:k:: .
i'i, 5i
. .j ,,I.::.
'.' .!_.:.
. .::,,:::.y
;: : ?.\:.: ..
.'i'..'.>. , ...
.;:;. . :.,"! ..
.
"...
. . _.
... .
. . .. ....
. ., . .. .
. ...