Makita DPP200 User manual

DPP200
EN Cordless Hole Puncher INSTRUCTION MANUAL 6
SV Trådlöst hålslag BRUKSANVISNING 18
NO Batteridrevet hullmaskin BRUKSANVISNING 30
FI Akkukäyttöinen lävistyskone KÄYTTÖOHJE 42
LV Bezvadu caursitnis LIETOŠANAS INSTRUKCIJA 54
LT Belaidis perforatorius NAUDOJIMO INSTRUKCIJA 66
ET Juhtmeta augustaja KASUTUSJUHEND 78
RU Аккумуляторный дырокол РУКОВОДСТВО ПО
ЭКСПЛУАТАЦИИ 90
KK Аккумуляторлық тескіш ПАЙДАЛАНУ ЖӨНІНДЕГІ
НҰСҚАУЛЫҚ 104

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6ENGLISH
ENGLISH (Original instructions)
SPECIFICATIONS
Model: DPP200
Max. throat depth 40 mm
Shape of holes Round / Oblong
Max. hole size and thickness For mild steel of 65,000 psi
tensile strength
Diameter : 20 mm
Thickness : 8 mm
For stainless steel of 89,000 psi
tensile strength
Diameter : 20 mm
Thickness : 6 mm
Rated voltage D.C. 18 V
Dimensions (L x W x H)
(with handle)
417 mm x 127 mm x 315 mm
Net weight 10.7 - 10.8 kg
• Duetoourcontinuingprogramofresearchanddevelopment,thespecicationshereinaresubjecttochange
without notice.
• Specicationsmaydifferfromcountrytocountry.
• Weight,withbatterycartridge,accordingtoEPTA-Procedure01/2014
Applicable battery cartridge and charger
Batterycartridge BL1830B / BL1840B / BL1850B / BL1860B
Charger DC18RC/DC18RD/DC18RE/DC18SD/DC18SE/DC18SF/
DC18SH
• Someofthebatterycartridgesandchargerslistedabovemaynotbeavailabledependingonyourregionof
residence.
WARNING: Only use the battery cartridges and chargers listed above.Useofanyotherbatterycartridges
andchargersmaycauseinjuryand/orre.

7ENGLISH
Combination of punch and die
Round punching
Punch Die Workpiece Capacity
Flat bar Max: 80 mm x t8
(Center punching)
Angle Min: 40 mm x 40 mm x t3
Max: 80 mm x 80 mm x t8
Channel Min: 75 mm x 40 mm
Max: 100 mm x 50 mm
(Flange punching)
Unit: mm
Punch Die Tensile Channel Tensile
Mild Steel (65,000 psi) Stainless Steel (89,000 psi)
6SB6 t2 - t4 -t3 - t4
6.5 SB6.5 t2 - t6 -t3 - t4
8SB8 t2 - t6 -t3 - t4
8.5 SB8.5 t2 - t6 -t3 - t4
10 SB10 t2 - t6 t7.5 t3 - t4
11 SB11 t2 - t8 t7.5 t3 - t6
12 SB12 t2 - t8 t7.5 t3 - t6
13 SB13 t2 - t8 t7.5 t3 - t6
14 SB14 t2 - t8 t7.5 t3 - t6
15 SB15 t2 - t8 t7.5 t3 - t6
16 SB16 t2 - t8 t7.5 t3 - t6
18 SB18 t2 - t8 t7.5 t3 - t6
19 SB19 t2 - t8 t7.5 t3 - t6
20 SB20 t2 - t8 t7.5 t3 - t6

8ENGLISH
Oblong punching
Punch Die Workpiece Capacity
Flat bar Max: 80 mm x t8
(Center punching)
Angle Min: 40 mm x 40 mm x t3
Max: 80 mm x 80 mm x t8
Channel Min: 75 mm x 40 mm
Max: 100 mm x 50 mm
(Flange punching)
Unit: mm
Punch Die Tensile Channel Tensile
Mild Steel (65,000 psi) Stainless Steel (89,000 psi)
6.5 x 10 6.5 x 10B t2 - t6 -t3 - t4
6.5 x 13 6.5 x 13B t2 - t6 -t3 - t4
8.5 x 13 8.5 x 13B t2 - t6 -t3 - t4
8.5 x 17 8.5 x 17B t2 - t6 -t3 - t4
9 x 13.5 9 x 13.5B t2 - t6 -t3 - t4
9 x 18 9 x 18B t2 - t6 -t3 - t4
10 x 15 10 x 15B t2 - t8 t7.5 t3 - t6
10 x 20 10 x 20B t2 - t8 t7.5 t3 - t6
11 x 16.5 11 x 16.5B t2 - t8 t7.5 t3 - t6
12 x 18 12 x 18B t2 - t8 t7.5 t3 - t6
13 x 19.5 13 x 19.5B t2 - t8 t7.5 t3 - t6
14 x 21 14 x 21B t2 - t8 t7.5 t3 - t6
Symbols
Thefollowingsshowthesymbolsusedfortheequip-
ment.Besurethatyouunderstandtheirmeaningbefore
use.
Read instruction manual.
Flyingdebrisandloudnoisehazards.Wear
earandeyeprotection.
Hazardous voltage. Disconnect all power
beforeworkingonthisequipment.Failure
toobservethisinstructionmayresultin
deathorpersonalinjury.
Moving blade. Keep hands clear while
machine is operating. Turn power off
before servicing.
Ni-MH
Li-ion
OnlyforEUcountries
Donotdisposeofelectricequipmentor
batterypacktogetherwithhouseholdwaste
material!
InobservanceoftheEuropeanDirectives,
onWasteElectricandElectronic
EquipmentandBatteriesandAccumulators
andWasteBatteriesandAccumulators
and their implementation in accordance
withnationallaws,electricequipmentand
batteriesandbatterypack(s)thathave
reached the end of their life must be col-
lectedseparatelyandreturnedtoanenvi-
ronmentallycompatiblerecyclingfacility.
Intended use
This tool is intended for piercing a hole on steel
material.

9ENGLISH
Noise
ThetypicalA-weightednoiseleveldeterminedaccord-
ingtoEN60745-1,ENISO3744:
Sound pressure level (LpA):76.7dB(A)
Uncertainty(K):3dB(A)
NOTE: The declared noise emission value(s) has
been measured in accordance with a standard test
methodandmaybeusedforcomparingonetoolwith
another.
NOTE: The declared noise emission value(s)
mayalsobeusedinapreliminaryassessmentof
exposure.
WARNING: Wear ear protection.
WARNING: The noise emission during actual
use of the power tool can differ from the declared
value(s) depending on the ways in which the
tool is used especially what kind of workpiece is
processed.
WARNING: Be sure to identify safety mea-
sures to protect the operator that are based on an
estimation of exposure in the actual conditions of
use (taking account of all parts of the operating
cycle such as the times when the tool is switched
off and when it is running idle in addition to the
trigger time).
Vibration
The vibration total value (tri-axial vector sum) deter-
minedaccordingtoEN60745-1:
Vibration emission (ah) : 2.5 m/s2or less
Uncertainty(K):1.5m/s2
NOTE: The declared vibration total value(s) has been
measured in accordance with a standard test method
andmaybeusedforcomparingonetoolwithanother.
NOTE:Thedeclaredvibrationtotalvalue(s)mayalso
beusedinapreliminaryassessmentofexposure.
WARNING: The vibration emission during
actual use of the power tool can differ from the
declared value(s) depending on the ways in which
the tool is used especially what kind of workpiece
is processed.
WARNING: Be sure to identify safety mea-
sures to protect the operator that are based on an
estimation of exposure in the actual conditions of
use (taking account of all parts of the operating
cycle such as the times when the tool is switched
off and when it is running idle in addition to the
trigger time).
EC Declaration of Conformity
For European countries only
TheECdeclarationofconformityisincludedasAnnexA
to this instruction manual.
SAFETY WARNINGS
General power tool safety warnings
WARNING: Read all safety warnings, instruc-
tions, illustrations and specications provided
with this power tool. Failure to follow all instructions
listedbelowmayresultinelectricshock,reand/or
seriousinjury.
Save all warnings and instruc-
tions for future reference.
Theterm"powertool"inthewarningsreferstoyour
mains-operated(corded)powertoolorbattery-operated
(cordless) power tool.
Work area safety
1. Keep work area clean and well lit. Cluttered or
dark areas invite accidents.
2. Do not operate power tools in explosive atmo-
spheres, such as in the presence of ammable
liquids, gases or dust.Powertoolscreatesparks
whichmayignitethedustorfumes.
3. Keep children and bystanders away while
operating a power tool. Distractions can cause
youtolosecontrol.
Electrical safety
1.
Power tool plugs must match the outlet. Never modify
the plug in any way. Do not use any adapter plugs with
earthed (grounded) power tools. Unmodiedplugsand
matching outlets will reduce risk of electric shock.
2. Avoid body contact with earthed or grounded
surfaces, such as pipes, radiators, ranges and
refrigerators. There is an increased risk of elec-
tricshockifyourbodyisearthedorgrounded.
3. Do not expose power tools to rain or wet con-
ditions. Water entering a power tool will increase
the risk of electric shock.
4. Do not abuse the cord. Never use the cord for
carrying, pulling or unplugging the power tool.
Keep cord away from heat, oil, sharp edges
or moving parts. Damaged or entangled cords
increase the risk of electric shock.
5.
When operating a power tool outdoors, use an
extension cord suitable for outdoor use. Use of a cord
suitable for outdoor use reduces the risk of electric shock.
6. If operating a power tool in a damp location
is unavoidable, use a residual current device
(RCD) protected supply. Use of an RCD reduces
the risk of electric shock.
7.
Power tools can produce electromagnetic elds
(EMF) that are not harmful to the user. However,
users of pacemakers and other similar medical
devices should contact the maker of their device and/
or doctor for advice before operating this power tool.
Personal safety
1. Stay alert, watch what you are doing and use
common sense when operating a power tool.
Do not use a power tool while you are tired or
under the inuence of drugs, alcohol or med-
ication.Amomentofinattentionwhileoperating
powertoolsmayresultinseriouspersonalinjury.

10 ENGLISH
2. Use personal protective equipment. Always
wear eye protection.Protectiveequipmentsuch
asadustmask,non-skidsafetyshoes,hardhator
hearing protection used for appropriate conditions
willreducepersonalinjuries.
3. Prevent unintentional starting. Ensure the
switch is in the off-position before connecting
to power source and/or battery pack, picking
up or carrying the tool.Carryingpowertoolswith
yourngerontheswitchorenergisingpowertools
that have the switch on invites accidents.
4. Remove any adjusting key or wrench before
turning the power tool on.Awrenchorakeyleft
attachedtoarotatingpartofthepowertoolmay
resultinpersonalinjury.
5. Do not overreach. Keep proper footing and
balance at all times. This enables better control
of the power tool in unexpected situations.
6. Dress properly. Do not wear loose clothing or
jewellery. Keep your hair and clothing away
from moving parts.Looseclothes,jewelleryor
long hair can be caught in moving parts.
7. If devices are provided for the connection of
dust extraction and collection facilities, ensure
these are connected and properly used. Use of
dust collection can reduce dust-related hazards.
8.
Do not let familiarity gained from frequent use
of tools allow you to become complacent and
ignore tool safety principles.Acarelessactioncan
causesevereinjurywithinafractionofasecond.
9. Always wear protective goggles to protect
your eyes from injury when using power tools.
The goggles must comply with ANSI Z87.1 in
the USA, EN 166 in Europe, or AS/NZS 1336
in Australia/New Zealand. In Australia/New
Zealand, it is legally required to wear a face
shield to protect your face, too.
It is an employer's responsibility to enforce
the use of appropriate safety protective equip-
ments by the tool operators and by other per-
sons in the immediate working area.
Power tool use and care
1. Do not force the power tool. Use the correct
power tool for your application. The correct
powertoolwilldothejobbetterandsaferatthe
rate for which it was designed.
2. Do not use the power tool if the switch does
not turn it on and off.Anypowertoolthatcannot
be controlled with the switch is dangerous and
must be repaired.
3. Disconnect the plug from the power source
and/or remove the battery pack, if detachable,
from the power tool before making any adjust-
ments, changing accessories, or storing power
tools.Suchpreventivesafetymeasuresreduce
theriskofstartingthepowertoolaccidentally.
4.
Store idle power tools out of the reach of children and
do not allow persons unfamiliar with the power tool
or these instructions to operate the power tool.Power
tools are dangerous in the hands of untrained users.
5. Maintain power tools and accessories. Check for
misalignment or binding of moving parts, break-
age of parts and any other condition that may
affect the power tool’s operation. If damaged, have
the power tool repaired before use.Manyaccidents
arecausedbypoorlymaintainedpowertools.
6. Keep cutting tools sharp and clean.Properly
maintained cutting tools with sharp cutting edges
arelesslikelytobindandareeasiertocontrol.
7. Use the power tool, accessories and tool bits
etc. in accordance with these instructions, tak-
ing into account the working conditions and
the work to be performed. Use of the power tool
for operations different from those intended could
result in a hazardous situation.
8.
Keep handles and grasping surfaces dry, clean
and free from oil and grease.Slipperyhandlesand
grasping surfaces do not allow for safe handling and
control of the tool in unexpected situations.
9. When using the tool, do not wear cloth work
gloves which may be entangled. The entangle-
mentofclothworkglovesinthemovingpartsmay
resultinpersonalinjury.
Battery tool use and care
1. Recharge only with the charger specied by
the manufacturer.Achargerthatissuitablefor
onetypeofbatterypackmaycreateariskofre
whenusedwithanotherbatterypack.
2. Use power tools only with specically desig-
nated battery packs.Useofanyotherbattery
packsmaycreateariskofinjuryandre.
3. When battery pack is not in use, keep it away
from other metal objects, like paper clips,
coins, keys, nails, screws or other small metal
objects, that can make a connection from one
terminal to another.Shortingthebatterytermi-
nalstogethermaycauseburnsorare.
4.
Under abusive conditions, liquid may be ejected
from the battery; avoid contact. If contact acci-
dentally occurs, ush with water. If liquid con-
tacts eyes, additionally seek medical help.Liquid
ejectedfromthebatterymaycauseirritationorburns.
5. Do not use a battery pack or tool that is dam-
aged or modied.Damagedormodiedbatteries
mayexhibitunpredictablebehaviourresultingin
re,explosionorriskofinjury.
6. Do not expose a battery pack or tool to re or
excessive temperature.Exposuretoreortem-
peratureabove130°Cmaycauseexplosion.
7. Follow all charging instructions and do not
charge the battery pack or tool outside the
temperature range specied in the instruc-
tions.Chargingimproperlyorattemperatures
outsidethespeciedrangemaydamagethe
batteryandincreasetheriskofre.

11 ENGLISH
Service
1. Have your power tool serviced by a qualied
repair person using only identical replacement
parts.Thiswillensurethatthesafetyofthepower
tool is maintained.
2. Never service damaged battery packs. Service
ofbatterypacksshouldonlybeperformedbythe
manufacturer or authorized service providers.
3. Follow instruction for lubricating and chang-
ing accessories.
Safety instructions for Cordless
Hole Puncher
1. Proper selection of the punch and the die is
essential. Select the correct punch and die
according to the hole shape, size of hole,
workpiece thickness and material type.
2. Ensure that any punch with stepped edge,
which prevents free rotation, is installed cor-
rectly in the punch piston before tightening the
punch retaining nut.
3. For punching channel-shaped workpiece and
the workpiece made of stainless steel, use the
die provided exclusively for these materials.
Only select the combination of the punch
and die that is suitable for the workpiece
thickness.
4. Ensure the punch and the die are rmly xed
in position with the nut or the bolt. Failure to
dosomaycauseseriousdamagetoyourtool
andseriouspersonalinjury.Regularlycheckand
tighten the punch and die.
5. The tool is electro-hydraulic. When the tem-
perature is cold, it should be run for a few
minutes at idle before starting operations.
6. Keep face, hands and other parts of your body
away from the punching area during operation.
7. Remove the battery cartridge before changing
the punch and the die or when servicing or
making adjustments.
8. The punch and the die that become worn,
deformed, nicked, broken or damaged in any
way may cause a tool breakdown and a seri-
ous accident. Replace them immediately with
new ones supplied from Makita.
9. When punching stainless steel, the punch
and die may wear earlier than punching softer
materials. Ensure that the punch and die are
in good condition, free from wear and are not
deformed, nicked, broken or damaged in any
way. Check with your dealer before punching
any material not listed in the specications.
10. Remove and check the carbon brushes reg-
ularly. Replace them after 200 times of use.
Carbon brushes with a length of about 6 mm or
lessmaycausedamagetothemotor.
11. When using the tool continuously, its tempera-
ture can exceed 70 °C which may cause lower
performance. In this case, stop operating for
about 1 hour to allow the tool to cool down
before using it again.
12. Do not cover or clog the motor air vents as this
may cause the motor to overheat, resulting in
smoke, re and explosion.
Important safety instructions for
battery cartridge
1. Before using battery cartridge, read all instruc-
tions and cautionary markings on (1) battery char-
ger, (2) battery, and (3) product using battery.
2. Do not disassemble battery cartridge.
3. If operating time has become excessively
shorter, stop operating immediately. It may
result in a risk of overheating, possible burns
and even an explosion.
4.
If electrolyte gets into your eyes, rinse them out
with clear water and seek medical attention right
away. It may result in loss of your eyesight.
5. Do not short the battery cartridge:
(1) Do not touch the terminals with any con-
ductive material.
(2) Avoid storing battery cartridge in a con-
tainer with other metal objects such as
nails, coins, etc.
(3) Do not expose battery cartridge to water
or rain.
A battery short can cause a large current
ow, overheating, possible burns and even a
breakdown.
6. Do not store the tool and battery cartridge in
locations where the temperature may reach or
exceed 50 °C (122 °F).
7. Do not incinerate the battery cartridge even if
it is severely damaged or is completely worn
out. The battery cartridge can explode in a re.
8. Be careful not to drop or strike battery.
9. Do not use a damaged battery.
10.
The contained lithium-ion batteries are subject to
the Dangerous Goods Legislation requirements.
Forcommercialtransportse.g.bythirdparties,
forwardingagents,specialrequirementonpack-
aging and labeling must be observed.
For preparation of the item being shipped, consult-
inganexpertforhazardousmaterialisrequired.
Pleasealsoobservepossiblymoredetailed
national regulations.
Tape or mask off open contacts and pack up the
batteryinsuchamannerthatitcannotmove
around in the packaging.
11. When disposing the battery cartridge, remove
it from the tool and dispose of it in a safe
place. Follow your local regulations relating to
disposal of battery.
12. Use the batteries only with the products
specied by Makita. Installing the batteries to
non-compliantproductsmayresultinare,exces-
siveheat,explosion,orleakofelectrolyte.
13. If the tool is not used for a long period of time,
the battery must be removed from the tool.
SAVE THESE INSTRUCTIONS.
CAUTION: Only use genuine Makita batteries.
Use of non-genuine Makita batteries, or batteries that
havebeenaltered,mayresultinthebatterybursting
causingres,personalinjuryanddamage.Itwill
alsovoidtheMakitawarrantyfortheMakitatooland
charger.

12 ENGLISH
Tips for maintaining maximum
battery life
1. Charge the battery cartridge before completely
discharged. Always stop tool operation and
charge the battery cartridge when you notice
less tool power.
2.
Never recharge a fully charged battery cartridge.
Overcharging shortens the battery service life.
3. Charge the battery cartridge with room tempera-
ture at 10 °C - 40 °C (50 °F - 104 °F). Let a hot
battery cartridge cool down before charging it.
4. Charge the battery cartridge if you do not use
it for a long period (more than six months).
PARTS DESCRIPTION
►Fig.1
1Motor 2Safetylabel 3Pumpcase 4Punchretainingnut
5Punch 6Die 7Stripper 8C frame
9Slide stopper 10 Return lever 11 Oil port 12 Switch trigger
13 Trigger lock button 14 Batterycartridge - - - -
FUNCTIONAL
DESCRIPTION
CAUTION: Always be sure that the tool is
switched off and the battery cartridge is removed
before adjusting or checking function on the tool.
Installing or removing battery
cartridge
CAUTION: Always switch off the tool before
installing or removing of the battery cartridge.
CAUTION: Hold the tool and the battery car-
tridge rmly when installing or removing battery
cartridge.Failuretoholdthetoolandthebattery
cartridgermlymaycausethemtoslipoffyourhands
andresultindamagetothetoolandbatterycartridge
andapersonalinjury.
►Fig.2: 1. Red indicator 2. Button 3.Batterycartridge
Toremovethebatterycartridge,slideitfromthetool
while sliding the button on the front of the cartridge.
Toinstallthebatterycartridge,alignthetongueonthe
batterycartridgewiththegrooveinthehousingandslip
itintoplace.Insertitallthewayuntilitlocksinplace
withalittleclick.Ifyoucanseetheredindicatoronthe
uppersideofthebutton,itisnotlockedcompletely.
CAUTION: Always install the battery cartridge
fully until the red indicator cannot be seen. If not,
itmayaccidentallyfalloutofthetool,causinginjuryto
youorsomeonearoundyou.
CAUTION: Do not install the battery cartridge
forcibly.Ifthecartridgedoesnotslideineasily,itis
notbeinginsertedcorrectly.
Battery protection system
Thetoolisequippedwithabatteryprotectionsystem.
Thissystemautomaticallycutsoffpowertothemotorto
extendtoolandbatterylife.Thetoolwillautomatically
stopduringoperationifthetoolorbatteryisplaced
under the following condition.
Overdischarge protection
Whenthebatterycapacityisnotenough,thetoolstops
automatically.Inthiscase,removethebatteryfromthe
toolandchargethebattery.
Indicating the remaining battery capacity
Only for battery cartridges with the indicator
►Fig.3: 1. Indicator lamps 2. Check button
Pressthecheckbuttononthebatterycartridgetoindi-
catetheremainingbatterycapacity.Theindicatorlamps
light up for a few seconds.
Indicator lamps Remaining
capacity
Lighted Off Blinking
75% to 100%
50% to 75%
25% to 50%
0% to 25%
Charge the
battery.
Thebattery
mayhave
malfunctioned.
NOTE: Depending on the conditions of use and the
ambienttemperature,theindicationmaydifferslightly
fromtheactualcapacity.

13 ENGLISH
Switch action
CAUTION: Before installing the battery car-
tridge into the tool, always check to see that the
switch trigger actuates properly and returns to
the "OFF" position when released.
CAUTION: Always lock the switch trigger
when not in use.
When punching a workpiece, continue to pull the switch trigger until
the punch goes down to the die and returns to the start position.
To lock the switch trigger, push in the trigger lock button from
Bside.Tounlock,pushinthetriggerlockbuttonfromAside
►Fig.4: 1. Trigger lock button 2. Switch trigger
Rotatable grip
The grip can be rotated though 360 degrees, in either direc-
tion,duringoperation.Thisfeatureisparticularlyusefulwhen
working in awkward or narrow areas as it allows the operator
topositionthetoolinthebestpositionforeasyoperation.
►Fig.5
ASSEMBLY
CAUTION: Always be sure that the tool is
switched off and the battery cartridge is removed
before carrying out any work on the tool.
Replacing the punch and die
Replacing round punch
►Fig.6: 1. Stripper 2. Nut and set bolt 3.Punch
retaining nut 4. Round punch
1. Besurethatthepunchpistonisfullyretractedand
remove the strippers to make access to the parts easier.
2. Thepunchmustberemovedrstandthenthedie.
Unscrew the punch retaining nut to remove the punch
and remove the set bolt and the nut to remove the die.
NOTICE: When replacing the punch and the die,
make sure that the correct size, thickness and
hole shape is selected. Shaped punches and dies
must be properly aligned with each other.
3. PlacethedieintheCframeintheproperorienta-
tion.Securermlywiththesetboltandtightenthenut.
4.
Placethepunchinthepunchretainingnut.Insertthepunch
with the nut into the punch piston and hand tighten the nut.
NOTICE: When installing a punch with a stepped
edge (anti rotation), make sure the orientation
is correct and that the stepped edge is correctly
positioned in the punch piston.
5. Makesurethepunchiscorrectlypositionedinthe
punchrodandtightenthepunchretainingnutrmlywith
the nut retaining bar supplied.
►Fig.7: 1. Nut retaining bar 2.Punchretainingnut
3. Loosen 4. Tighten
6. Restore the strippers.
WARNING: If the punch and die are not
the same size or the punch and the die are not
positioned properly, the punch may strike the
die causing both parts to break. In such a case,
pieces ying off from the broken parts may cause
personal injury.
CAUTION: Check the buttery bolts which
hold the stripper regularly to ensure that they are
tight. Loose bolts may cause the stripper to come
off and damage the tool.
Replacing oblong punch
►Fig.8: 1. Stripper 2. Nut and set bolt 3.Punch
retaining nut 4. Oblong punch 5. Stepped
edge 6.Punchrod
1. Besurethatthepunchpistonisfullyretractedand
remove the strippers to make access to the parts easier.
2. Thepunchmustberemovedrstandthenthedie.
Unscrew the punch retaining nut to remove the punch
and remove the set bolt and the nut to remove the die.
NOTICE: When replacing the punch and the die,
make sure that the correct size, thickness and
hole shape is selected. Shaped punches and dies
must be properly aligned with each other.
3. Securetheoblongdiermlywiththesetboltand
tighten the nut.
4. Placetheoblongpunchintothepunchretaining
nut.Positionthesteppededgeoftheoblongpunch
properlyinthepunchpistonandhandtightenthepunch
retaining nut.
NOTICE: If the stepped edge of the oblong
punch is not properly inserted into the punch
piston, the punch retaining nut cannot be fas-
tened. Make sure the oblong punch is positioned
correctly in the punch rod.
5. Pushtheoblongpunchagainstthepunchrodand
tightenthepunchretainingnutrmlywiththenutrmly
with the nut retaining bar supplied.
►Fig.9: 1. Nut retaining bar 2.Punchretainingnut
3. Loosen 4. Tighten
6. Restore the strippers.
WARNING: If the punch and die are not
the same size or the punch and the die are not
positioned properly, the punch may strike the
die causing both parts to break. In such a case,
pieces ying off from the broken parts may cause
personal injury.
CAUTION: Check the buttery bolts which
hold the stripper regularly to ensure that they are
tight. Loose bolts may cause the stripper to come
off and damage the tool.
CAUTION: Make sure the stepped edge of
the oblong punch is positioned correctly in the
punch rod and the punch retaining nut is properly
fastened.

14 ENGLISH
OPERATION
Correct use of the tool
Die selection
It is important that the die to be used is correct for the
thicknessoftheworkpiecetobepunched.Punching
the workpiece of 4 mm to 8 mm thickness using a die
forthinnerworkpiececancausethepunchtojaminthe
workpiece. This is due to the smaller clearance between
the die and punch. In such a case, the workpiece will be
pulledupbytheretractingpunchasshowninthegure.
Specialcareshouldbetakenwhenpunchingatbarof
mild steel, aluminum and copper.
►Fig.10: 1. Workpiece
Correct use of the stripper
Do not position the workpiece with one end or both
endsunsupportedbythestripper.Iftheworkpieceisnot
properlysupported,itwillmovewhenthepunchreturns.
Itmaycausethepunchtojamanddamagingthetool.
►Fig.11: 1. Stripper 2. Workpiece
Punching a hole
CAUTION: Before punching, always make
sure that the proper punch and die are installed
correctly.
1. Check the position for punching.
►Fig.12: 1.Punch2. Flat bar 3. Die
2. Loosen the cap screw on the slide stopper and
adjusttheslidestoppertothedesiredposition.After
that, retighten the cap screw.
NOTE: The slide stopper is set to hold the hole
puncher at a constant distance from the edge of the
work piece.
3. Checkthatthereturnleverisfullyclosedinthe
clockwise direction.
►Fig.13: 1. Spring pin 2. Return lever 3. Open posi-
tion 4. Closed position
4. Checkthatthepunchpistonisfullyretracted.
5. Placethepuncherintherequiredpositiononthe
workpieceusingtheslidestopperasaguide.Alignthe
point of the punch with the center mark of the hole to be
punched.
6. Continue to pull the switch trigger until the punch
reaches the end of its stroke and returns to the starting
position.
The punch rod will extend and push the punch through
the workpiece.
NOTE:Toaidaccurateandeasypositioningofthe
punch,pulltheswitchtriggerintermittentlytojogthe
punch down to the workpiece. If the position is not
satisfactory,openthereturnlevertoretractthepunch
for another attempt. If the punch doesn’t return to its
starting position with return lever open, pull the switch
trigger to return the punch.
NOTE: If the punch doesn’t return after punching
nishes,releasetheswitchtriggertostopthemotor
and pull the switch trigger again.
If the punch doesn’t return even after performing
above procedures, perform the procedures for stop-
ping the operation before the completion of punching
mentioned below.
Stopping the operation before the
punching is nished
Ifyouwanttostoptheoperationbeforethepunchingis
nished,performtheproceduresbelow:
1. Turn the return lever counterclockwise until it hits
thespringpinandthenimmediatelybacktoitsstarting
position.
Doing this releases the internal pressure of the tool. If
the punch retracts from the workpiece under its own
power,allowthepunchtofullyreturn.Afterthat,turnthe
return lever back to its starting position. In this case, the
followingstepisnotnecessary.
2. Continue to pull the switch trigger until the punch
returns to its starting position.
Using slide stopper for maximum
depth
Optional accessory
CAUTION: Before attaching or removing the
slide stopper, ensure that the battery cartridge
is removed to prevent accidental operation and
personal injury.
Punchingupto40mmdepthfromtheedgeofthework-
piece can be done using the optional slide stopper.
►Fig.14: 1. Bolt and washer 2. Optional slide stopper
1. Loosen the set bolt and nut to remove the die.
2. Removetheboltandwasherxingtheslide
stopper.
3. Removetheslidestopperbypullingittotheupper
side of the C frame.
4. Insert the optional slide stopper for maximum
depth from the bottom side of the C frame.
5. Fix the optional slide stopper with the bolt and
washer removed in step 2.
6. Install the die with the set bolt and nut removed in
step 1.

15 ENGLISH
MAINTENANCE
CAUTION: Always be sure that the tool is
switched off and the battery cartridge is removed
before attempting to perform inspection or
maintenance.
NOTICE: Never use gasoline, benzine, thinner,
alcohol or the like. Discoloration, deformation or
cracks may result.
TomaintainproductSAFETYandRELIABILITY,
repairs,anyothermaintenanceoradjustmentshould
beperformedbyMakitaAuthorizedorFactoryService
Centers,alwaysusingMakitareplacementparts.
Regular maintenance
Keep the air hole at the end of the C frame clear of dirt
and obstructions. The air hole has to be open in order to
controlthehydraulicpressure.
►Fig.15: 1.Airhole
Do not undo or remove the three screws as shown in
thegure.Doingsowillcauseoiltoleakfromthetool.
►Fig.16
Addling oil
Thistooliselectro-hydraulic.Whenshippedfromthe
factory,itwaslledwiththeoil.Donotattempttoaddoil
as long as the tool performs well. When the oil-pressure
is not enough for proper operation, add oil in the follow-
ing procedures.
NOTICE: Make sure that the work area and all
equipment is clean so that no dirt, dust or other
foreign materials can get into the hydraulic oil or
pump area.
NOTICE: Only use pure hydraulic oil recom-
mended by Makita. To prevent damage to the seals
and other internal machine parts, do not use other oil
listed below.
Recommended oil:
• Makitahydraulicoil
• SuperHyrando#46(JXTGNipponOil&Energy
Corp.)
• ShellTellusPlus#46(U.S.Shell)
• Hydraulicoilwithequivalentspecanti-wear,ISO
ViscosityGrade46.
1. Installthebatterycartridgetothetool.
2. Laythetoolonitsleftsidesothattheoilportis
facing up.
3. Operate the tool to move the punch position
almost to the bottom of its stroke.
NOTE:Ifnecessary,runthetoolforseveralstrokes.
Doingsoallowsyoutodeterminethebottomofstroke
andalsopositionthepunchpistoncorrectly.Inthe
correct position, the maximum amount of oil has been
drawn from the pump and the appropriate amount of
oilforrellcanbeobtained.
4. Removethebatterycartridgefromthetool.
5. Carefullyremovethesocketheadcapscrewto
open the oil port.
►Fig.17: 1. Socket head cap screw
6. Fillthereservoirwithhydraulicoilusingthesmall
squeezebottlewhichissuppliedwiththetool.
7. Rockthetoolbackandforthslightlyseveraltimes
tofreeanytrappedairbubbles.Afterthat,addaddi-
tionaloilasnecessary.
8. Replace the socket head cap screw and wipe up
anyexcessoil.
9. Installthebatterycartridgeandrunthetoolfor
several strokes with the return lever is in open position.
Afterthat,runthetoolagainwiththereturnleverisin
closed position.
Doingthispurgestrappedairoutofthesystem.Repeat
this procedure to make sure that the punch piston is
almost at the bottom of its stroke.
10. Addadditionaloilasnecessarybyrepeatingstep
3 to 9.
Iftheoilisdepletedexcessively,youneedtorepeatthis
procedure several times.
Replacing carbon brushes
Replacethecarbonbrusheswhentheyweardownto
the limit mark.
NOTICE: Keep the carbon brushes clean and
free to slip in the holders.
NOTICE: Both carbon brushes must be replaced
at the same time.
NOTICE: Use only identical carbon brushes.
►Fig.18: 1. Limit mark
1. Remove two screws on the rear cover using a
screwdriver and then remove the rear cover.
►Fig.19: 1. Rear cover 2. Screw
2. Raise the arm part of the spring and then place
it in the recessed part of the housing with a slotted bit
screwdriver or the like.
►Fig.20: 1.Arm2. Spring 3. Recessed part
3. Remove the carbon brush caps of the carbon
brushes using pliers and then take out the worn carbon
brushes. Insert the new carbon brushes and attach the
carbon brush caps.
►Fig.21: 1. Carbon brush cap
4. Makesurethatthecarbonbrushcapshavetinto
theholesinbrushholderssecurely.
►Fig.22: 1. Hole 2. Carbon brush cap
5. Reinstall the rear cover and tighten two screws
securely.

16 ENGLISH
TROUBLESHOOTING
Beforeaskingforrepairs,conductyourowninspectionrst.Ifyoundaproblemthatisnotexplainedinthemanual,
donotattempttodismantlethetool.Instead,askMakitaAuthorizedServiceCenters,alwaysusingMakitareplace-
ment parts for repairs.
State of abnormality Probable cause (malfunction) Remedy
Punchpistonwillnotcomeout. Oilisinsufcient Relloil.
Punchpistonhasnotreturnedcom-
pletelyduetorebarchips,ironpowder
and dirt in the sliding portion of punch
piston and C frame.
Pushbackpunchpiston.
Clean punch piston.
Punchpistonhasnotreturnedcom-
pletelyduetothedistortionorswelling
of punch piston.
Askyourlocalauthorizedservicecenterforrepair.
Punchpistonhasnotreturnedcom-
pletelyduetoweakreturnspring.
Askyourlocalauthorizedservicecenterforrepair.
Althoughpunchpistoncomesout,
cutting power is too weak to hole
punching.
Oilisinsufcient. Relloil.
Contactbetweencylinderandrelease
valveisimproper.Theremaybe
scratchesatchimneyofcylinderoriron
powder or dirt are sticking there.
Askyourlocalauthorizedservicecenterforrepair.
Breakage of release valve. Askyourlocalauthorizedservicecenterforrepair.
Improperclearancebetweencylinder
and piston.
Askyourlocalauthorizedservicecenterforrepair.
Impropercontactbetweencylinderand
check valve.
Askyourlocalauthorizedservicecenterforrepair.
Breakage of urethane packing of
cylinder.
Askyourlocalauthorizedservicecenterforrepair.
Oil leaks. Scratches on or breakage of oil leveler
sack.
Askyourlocalauthorizedservicecenterforrepair.
Scratches at sliding portion of C frame
and punch piston and at back-up ring.
Askyourlocalauthorizedservicecenterforrepair.
BreakageofO-ringatjointofCframe
andcylinder.
Askyourlocalauthorizedservicecenterforrepair.
Breakageoflineratjointofcylinderand
pump case.
Askyourlocalauthorizedservicecenterforrepair.
Insufcienttighteningofboltsatrespec-
tive parts.
Tighten bolts.
Motor does not move.
Poormotorrotation.
Insufcientchargeofbatterycartridge. Chargebatterycartridge.
Batterylifecyclewornoff. Replacebatterycartridge.
Breakageofmotorbyoverheating. Askyourlocalauthorizedservicecenterforrepair.
Deformation or breakage of bearings
and gear connected to the motor.
Askyourlocalauthorizedservicecenterforrepair.
CAUTION: The internal components of the pump have very close clearances and are sensitive to
damage from dust, dirt, contamination of the hydraulic uid or improper handling. The disassembly of the
pump housing requires special tools and training, and should only be attempted by repair personnel who
have been properly trained and have the proper equipment. The improper servicing of electrical compo-
nents can lead to conditions that could cause serious injury. The pump and piston components and all
electrical components should be serviced only by authorized repair shop, dealer or distributor.
NOTICE: Any attempt by unauthorized personnel to service the internal components of the pump area
will void the warranty.

17 ENGLISH
OPTIONAL
ACCESSORIES
CAUTION: These accessories or attachments
are recommended for use with your Makita tool
specied in this manual.Theuseofanyother
accessories or attachments might present a risk of
injurytopersons.Onlyuseaccessoryorattachment
for its stated purpose.
Ifyouneedanyassistanceformoredetailsregard-
ingtheseaccessories,askyourlocalMakitaService
Center.
• Work stand
• Slide stopper (Max. throat depth)
• Makitagenuinebatteryandcharger
NOTE:Someitemsinthelistmaybeincludedinthe
toolpackageasstandardaccessories.Theymay
differfromcountrytocountry.

18 SVENSKA
SVENSKA (Originalinstruktioner)
SPECIFIKATIONER
Modell: DPP200
Max.håldjup 40 mm
Hålformer Runda/avlånga
Max.hålstorlekoch-tjocklek Förmjuktstålmedentensil
styrkapå65000psi
Diameter : 20 mm
Tjocklek:8mm
För rostfritt stål med en tensil
styrkapå89000psi
Diameter : 20 mm
Tjocklek:6mm
Märkspänning 18 V likström
Dimensioner (L x B x H)
(med handtag)
417 mm x 127 mm x 315 mm
Nettovikt 10,7 - 10,8 kg
• Pågrundavvårtpågåendeprogramförforskningochutvecklingkandessaspecikationerändrasutanföregå-
ende meddelande.
• Specikationerkanvarieramellanolikaländer.
• ViktmedbatterikassettienlighetmedEPTA-procedur01/2014
Tillgänglig batterikassett och laddare
Batterikassett BL1830B / BL1840B / BL1850B / BL1860B
Laddare DC18RC/DC18RD/DC18RE/DC18SD/DC18SE/DC18SF/
DC18SH
• Vissaavbatterikassetternaochladdarnapålistanovankanskeintennstillgängligaidinregion.
VARNING: Använd endast batterikassetter och laddare från listan ovan.Användningavandrabatterikas-
setter och laddare kan orsaka personskada och/eller brand.

19 SVENSKA
Kombinationen av stans och matris
Rundstansning
Stans Matris Arbetsstycke Kapacitet
Plattjärn Max: 80 mm x t8
(centrumstansning)
Vinkel Min: 40 mm x 40 mm x t3
Max: 80 mm x 80 mm x t8
Kanal Min: 75 mm x 40 mm
Max: 100 mm x 50 mm
(änsstansning)
Mätenhet: mm
Stans Matris Tensil Kanal Tensil
Mjukt stål (65 000 psi) Rostfritt stål (89 000 psi)
6SB6 t2 - t4 -t3 - t4
6,5 SB6,5 t2 - t6 -t3 - t4
8SB8 t2 - t6 -t3 - t4
8,5 SB8,5 t2 - t6 -t3 - t4
10 SB10 t2 - t6 t7,5 t3 - t4
11 SB11 t2 - t8 t7,5 t3 - t6
12 SB12 t2 - t8 t7,5 t3 - t6
13 SB13 t2 - t8 t7,5 t3 - t6
14 SB14 t2 - t8 t7,5 t3 - t6
15 SB15 t2 - t8 t7,5 t3 - t6
16 SB16 t2 - t8 t7,5 t3 - t6
18 SB18 t2 - t8 t7,5 t3 - t6
19 SB19 t2 - t8 t7,5 t3 - t6
20 SB20 t2 - t8 t7,5 t3 - t6

20 SVENSKA
Avlång stansning
Stans Matris Arbetsstycke Kapacitet
Plattjärn Max: 80 mm x t8
(centrumstansning)
Vinkel Min: 40 mm x 40 mm x t3
Max: 80 mm x 80 mm x t8
Kanal Min: 75 mm x 40 mm
Max: 100 mm x 50 mm
(änsstansning)
Mätenhet: mm
Stans Matris Tensil Kanal Tensil
Mjukt stål (65 000 psi) Rostfritt stål (89 000 psi)
6,5 x 10 6,5 x 10B t2 - t6 -t3 - t4
6,5 x 13 6,5 x 13B t2 - t6 -t3 - t4
8,5 x 13 8,5 x 13B t2 - t6 -t3 - t4
8,5 x 17 8,5 x 17B t2 - t6 -t3 - t4
9 x 13,5 9 x 13,5B t2 - t6 -t3 - t4
9 x 18 9 x 18B t2 - t6 -t3 - t4
10 x 15 10 x 15B t2 - t8 t7,5 t3 - t6
10 x 20 10 x 20B t2 - t8 t7,5 t3 - t6
11 x 16,5 11 x 16,5B t2 - t8 t7,5 t3 - t6
12 x 18 12 x 18B t2 - t8 t7,5 t3 - t6
13 x 19,5 13 x 19,5B t2 - t8 t7,5 t3 - t6
14 x 21 14 x 21B t2 - t8 t7,5 t3 - t6
Symboler
Följandevisarsymbolernasomanvändsförutrust-
ningen. Se till att du förstår innebörden innan du använ-
der borrmaskinen.
Läs igenom bruksanvisningen.
Riskermedygandeföremålochbuller.
Bärhörselskyddochögonskydd.
Farlig spänning. Koppla från all spänning
innan arbeten utförs på denna utrustning.
Omdennainstruktioninteföljskandetleda
till dödsfall eller allvarlig personskada.
Snurrande blad. Håll händerna borta
medan maskinen är igång. Stäng av ström-
men innan du utför service.
Ni-MH
Li-ion
GällerendastinomEU
Elektriskutrustningellerbatteripaketfår
inte kastas i hushållsavfallet!
EnligtEU-direktivensomavserförbrukad
elektrisk och elektronisk utrustning, bat-
terier, ackumulatorer, förbrukade batterier
och ackumulatorer, samt direktivens
tillämpning enligt nationell lagstiftning, ska
uttjäntelektriskutrustning,batterieroch
batteripaket sorteras separat och lämnas
tillmiljövänligåtervinning.
Avsedd användning
Dettaverktygäravseddförstansningavhålistål.
Buller
DennormalabullernivånförA-belastningärbestämd
enligtEN60745-1ENISO3744:
Ljudtrycksnivå(LpA):76,7dB(A)
Mättolerans(K):3dB(A)