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  9. MERLYN 6 Series User manual

MERLYN 6 Series User manual

size 850
V2107L x 1
V2107R x 1
size 950
V2106L x 1
V2106R x 1
FITTING INSTRUCTIONS1 DOOR QUADRANT
size 850 •size 950
Any parts missing or damaged must be reported to your supplier
within 5 days of purchase. Please state size & colour of product and
part number as shown for the correponding size of door.
INSPECT DOOR & TRAY BEFORE FITTING NO CLAIMS WILL BE ACCEPTED
AFTER THE TRAY OR DOOR HAVE BEEN INSTALLED
Thank-you for choosing a MERLYN shower door.
Please familiarise yourself with these instructions before installing.
Do you have all the tools required?
Is the installation site compatible with the size of door supplied?
Are all the enclosure components present?
Is the installation kit complete?
DO NOT attempt to install the product unless you can tick ALL 4 boxes
adjacent as satisfactory.
The wall plugs supplied with the installation kit are for use in solid walls.
Hollow or ‘stud-partition' walls will require alternative fixings. Please
consult a hardware supplier for the correct type.
It may also be necessary to consult your tiling supplier about the correct
method for drilling your tiles.
<<
MAJOR COMPONENTS
>>
FITTING INSTRUCTIONS - FOLLOW STEPS IN SEQUENCE
Ensure the dedicated shower trayis level in all directions
and is properly sealed to the wall. The wall must be tiled down
to the top edge of the tray. Do not angle out bottom tile.
1 2 Loosen fixed glass panel
clip.
3Place fixed glass panel into position on bottom rail & screw the
frame together with screws V4111. Tighten glass panel clip.
4
Power drill
6mm masonry drill bit
Pencil/marker
#2 Philips screwdriver
Spirit-level with horizontal & vertical level indicators
Tape measure
Safety eyewear
Quality silicone sealant & applicator
<<
TOOLS YOU WILL NEED
>><<
FITTING KIT
>>
Repeat steps 2 to 4 for top rail and finish frame by
positioning magnetic upright profile Eand screwing
frame together. Note: magnet to inside of enclosure
5
Fit handle V6107 to door. Handle will always
be to the side of the magnetic upright
profile E when door is closed.
8
WARNING
HEAVY PROD UCT, ASSIS TANC E MAY BE RE Q UIR ED
USE SAFETY EYEWEAR WHEN DRILLING
IMPORTANT
INSIDE
Place door frame into position on top of shower tray ensuring entry space is in the correct position. Fit second wall profile t o wall & secure (as 6 above).
Align frame into position, drill through profiles at similar position to wall fixing screws and fix to wall profiles with screw s V4110, clips V2110 & twist-on
caps V2109.
7
Place both wall profiles V1108 or V1109 at 15mm from front edge of shower tray to outside edge of wall profile, wall flange to inside, plumb, mark &
drill holes. Fix only the fixed panel side wall profile into position with screws V4111, clips V2110 and twist-on caps V2109, t he second wall profile
can be fitted when the door frame is in position. Place 2nd wall profile onto frame when lifting onto tray.
6
INSIDE
15
mm
MAGNETIC
PROFILE
size 850 V1109 x 2
size 950 V1108 x 2
V3111
V3104 x1 V3106 x1
V6101 x 2 V6102 x 2
V2101L x 1
V2101R x 1
V6103 x 2
V6107 x 1
V6104 x 1
V6105 x 1
V2111 x 3V2109 x 12V2110 x 12
V4109 x 3 V4110 x 6
V6113 x 6
V4111 x 14
V6115 x 1
A
E
B
C
D
Place fixed panel gasket
V3111 onto bottom edge
of glass.
MERLYN
INSIDE TOP RAIL
24 HRS
Fit double rollers V6101to top of moving panel.
Fit quick release, single rollers V6102 to bottom of moving panel.
9
Working from the outside. Press down on quick release rollers & insert into
bottom rail. Fit chrome covers V6103 to inside of single rollers.
Press down on bottom rollers to gain easy access for cleaning
11
Screw the back hole of the LONG roller stop V6105 to the pre-drilled hole on the inside of the bottom
profile. Drill through the front hole and screw. Insert cover caps V2111.
13
Working from inside the enclosure. Fit door onto top rail. Double rollers on top
10
Fit SHORT roller stop V6104 into the pre drilled hole on the inside of the top profile. Insert cover caps
V2111 to all roller stops.
14
Press on cover caps V2106L/R
or V2107L/R to wall &
V2101L/R to frame profiles.
16
Ensure doors are closing correctly. MAIN ADJUSTMENT is made by loosening
the top roller retaining screws and moving the glass panel up or down. When
correct, secure screw. Micro-adjust with hexkey as shown. Door is correctly
adjusted when top & bottom wheels hit roller stops evenly.
15 When doors are operating correctly &
magnetic seal is fully aligned proceed to
sealing of unit.
Seal wall profile flanges to wall
on inside vertically.
Seal bottom rail to shower tray
horizontally on outside only.
Seal upright profile to wall from
shower tray approx 100mm
vertically on outside.
Seal all vertical joints on
bottom of frame on outside
only. Allow unit 24hrs to set.
17
Fit upright short plastic seals on front of fixed panel V3104 & long seal on back of
moving panel V3106. Ensure the bottom of the fixed panel seal V3104 sits
tight to the fixed glass panel clip.
Ensure soft plastic parts of seals
are facing each other.
12
OUTSIDE
SEAL
INSIDE
FLANGE
TO WALL
OUTSIDE BOTTOM RAILINSIDE BOTTOM RAIL
INSIDE TOP RAILINSIDE TOP RAIL
MICRO-ADJUST WITH HEXKEY
OUTSIDE BOTTOM RAILINSIDE TOP RAIL
INSIDE BOTTOM RAILINSIDE BOTTOM RAIL
INSIDE BOTTOM MOVING PANEL
INSIDE TOP MOVING PANEL
NOTE POSITIONING FOR
DOUBLE AND SINGLE ROLLERS
DOUBLE ROLLERS
SINGLE ROLLERS
TOWARDS WHEEL
TOWARDS WHEEL
TOWARDS WHEEL
TOWARDS WHEEL
LOOSEN SCREW
V9104 06/05
MOVE PANEL UP OR DOWN
Tel: +353 56 779 1577

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