MERLYN 8 Series User manual

Hinge Door
Hinge Door

COMPONENTS AND BOX CONTENTS
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13
1
1
2
3
4
5
6
7
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Note：Further part details for fixing kit available on Page 2
No. Description Qty Part No.
1 Wall profile cover caps screw 4 8S410045
2 Upright profile cover cap 2 8SSJ035L/R
3 Wall profile cover cap 2 8SSJ036L/R
4 Wall plug 8 8SSJ066
5 Wall profile 2 8SALMJ9071
6 8SCU056B
7 Wall fixing screw(4x30) 16 8S410044
8 Moving panel 1 A
9 Trim strip 2 8SAL0002
10
Bottom chrome deflector strip
10 8S410047
11 1 B
12 Bottom deflector strip seal 1 8SSJ05605
13 Nylon clip 10 8SSJ037
14 Door spacer 4 8SSJ059
1
Frame fixing screw(4x12)
Handle complete inside & outside

FIXING KIT COMPONENTS, TOOLS REQUIRED, SITE CONDITIONS
8SCU0562B 8SCU0561
8SCU0563B
X2
X1
8SCU0564
X4
8SCU0565
X2
8SCU0566
X2
X1
2.5mm
8S1300511 8S1301152
3mm
X1 X1
8SSJ035R8SSJ035L
X1 X1
8SSJ036L 8SSJ036R
X1X1
8SSJ036L 8SSJ036R
X1X1
4*30
8S410044
X16
4*12
8S410047
X10
2.7*12
8S410045
X4
8SSJ066
X8
8SSJ059
X4
2
Fixing Kit components
parts shown are not to scale
- 6mm masonry drill bit
- Power drill
- Quality silicone
- Pencil
- 2.5mm hex key (for handle)
- Spirit level with horizontal and vertical level indicators
- #2 and #1 Philips head screw driver
- Spirit level and tape measure
IMPORTANT - Installation Site
3.Tiles should extend at least to the corners of the tray and a minimum of 2
from the top of the tray.
metres
1.Ensure the top surface of the shower tray on which the enclosure will be
installed is level in every direction.
2.The tiling or other wall finishing should be effectively sealed at the tray edges.
Tools required

Φ6
POSITIONING OF WALL PROFILES 3
INSIDE
3
1
4
2
20mm
Ensure the shower tray is level in all
directions and is properly sealed to the wall.
The wall must be tiled down to the top edge
of the tray. Do not angle out bottom tile.
TRAY MUST BE SEALED FULLY AROUND WHERE THE TRAY MEETS THE WALL.
TRAY MUST BE 100% LEVEL IN
ALL DIRECTIONS
silicone
OUTSIDE
Step 1
Place the wall profile 8SALMJ9071 20mm from the edge
of the tray. Ensure the wall profiles are plumb.
Step 2
Mark the position for fixing the wall profile to the wall.
IMPORTANT: MARK THROUGH THE CENTRE
OF THE SLOT.
Step 3
Drill holes with 6mm masonry bit.
Step 4
Insert the wall plugs 8SSJ066.

5
6
4
FIXING WALL PROFILES TO WALL
INSIDE
Step 5
Slot wall profiles into door frame, then lift
door onto the tray.
Step 6
Fix the wall profile to the wall with screws
8S410044.
Step 7
Adjust the door panel until it is adjusted evenly
between both wall profiles. Use the door spacers
8SSJ059 to ensure the glass panel and door
frame are square (there should be an even gap
between the bottom of the glass panel and bottom
profile).
7
4X30

8
13
9
9
10
11
12
13
Step 8
Drill 5 equally spaced holes
with 3mm drill bit 8S1301152
through the nylon clip
8SSJ037, wall profile and
frame.
Step 9
Fix the frame with screws
8S410047. The door spacers
can now be removed.
FIXING FRAME TO WALL PROFILES
5
Step 10
The door panel when closing
should meet the top and
bottom ball catches at the
same time. If not, loosen the
screw fixing the wall profile
to the wall and adjust the top
or bottom of each wall profile
in or out until the door closes
evenly. Tighten the wall
fixing screw.
Step 11
The ball catch can be
adjusted in and out to
ensure the door panel
closes smoothly. Do not
adjust out the ball catch
too much.
Step 12
Attach the wall profile
trim strip 8SAL0002.
Step 13
Fix the upright cover caps 8SSJ035L/R
and wall profile cover caps 8SSJ036L/R
with screws 8S410045.

o
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o
SERIES 8 HINGE DOOR
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16
6
FITTING COVER CAPS AND HANDLE, SEALING
silicone
silicone
silicone
silicone
24 HRS
DO NOT USE THE
E NCLOSURE FOR
24 HOURS AFTER
SEALING
Step 16
Use a quality silicone sealant to seal
the finished door.
Sealing Inside
INSIDESeal top to bottom on the
between the wall profile and the wall.
Note: Do not apply sealant on inside
on tray.
Seal only along bottom rail on the
between profile and the tray and approx 50mm up
between the wall profile and the wall.
Seal also where bottom profile and upright
profile join and also where wall profiles and
frame profile overlap 50mm up.
OUTSIDE
Sealing Outside
Step 15
Put a continuous line of silicone in the bottom of the chrome deflector
strip B. Ensure the deflector is to the inside. Slot up fully onto the bottom of
the glass panel and ensure it is even on both ends. TIP: Use a strip of tape
on each end to hold the seal onto the glass panel.
The tape can be removed after 24 hours.
15
INSIDE
OUTSIDE
Step 14
Assemble handle onto moving panel A. Insert the brass screws 8SCU0563B
through the glass from the inside and screw into the outer handle 8SCU0561
(without grub screws). . Ensure all washers are present on
both sides of the glass. Then attach the inside handle 8SCU0562B(with grub
screws facing down) onto the brass screw. Tighten grub screws to fix the handle
with the hex key 8S1300511.
Do not over tighten
INSIDE
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Trouble Shooting GuideTrouble Shooting Guide
Hinge Door
① Do the finished measurements on the tray comply with the adjustments listed
in the product specifications book?
② Is the tray level and secured? (See page 3)
③ Are the wall profiles stepped in the recommended 20mm? (See step 1)
④ Are the wall profiles plumb, checked with a plumbing line/spirit level? (See step 1 )
⑤ Is any part of the enclosure overhanging the outer edge of the shower tray? (See step 1)
⑥ Is the door closing evenly on the ball catches? (See step 11)
⑦ Is the bottom deflector strip seal at the bottom of the door intact? (See step 15)
⑧ Is the unit correctly sealed with silicone? (See step 16)
⑨ Check to ensure the door frame is 100% square.