Metcal BVX-200 User manual

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BVX-20
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Operations Manual & User Guide
Congratulations on your purchase of the BVX-200 Fume Extraction System. It is designed to
protect your health from hazardous and irritating air pollution you may have at your work area. It
has been designed and manufactured to the highest quality standards. We appreciate your
confidence and pledge the highest level of support and customer service to you.
This document has been prepared to guide you with the setup, operation, and user
maintenance of your system. We recommend that you review it to optimize performance and for
your safety.
1. Please Observe The Following
1.1. Emphasized Section 3
1.2. For Your Safety 3
1.3. Unpacking and Inspection 4
1.4. Items Supplied 4
1.5. Feature 4
1.6. Usage 4
2. Description 5
3. Technical Data 5
4. Installation 5
5. Maintenance and Cleaning 6
6. Troubleshooting 8
7. Part Numbers 9
8. Warranty 9

1. Pl
e
1.1.
1.2
.
e
ase Obs
e
Emphasi
Wa
r
Refe
r
from
i
Cau
t
Emp
h
Noti
c
Give
s
well
a
.
For You
r
WARN
I
For safe
not obse
r
WARN
I
Consult
y
safe and
lower ex
p
WARN
I
Do not u
s
WARN
I
Do not e
x
WARN
I
Make su
r
WARN
I
Use only
WARN
I
Do not o
p
Extracte
d
WARN
I
Always d
WARN
I
Never c
o
WARN
I
Never c
o
Excepti
o
WARN
I
This sys
t
unit to re
s
WARN
I
Observe
sealants.
Sheet (
M
While
u
Repre
s
e
rve The
zed Secti
o
r
ning!
r
s to safety re
g
i
njury.
t
ion!
h
asizes what
m
ce:
s
recommend
a
a
s for service
a
r
Safety
I
NG!
and successf
u
r
ved, the man
I
NG!
y
our “safety d
e
can only be
u
p
losive limits.
I
NG!
s
e the Unit to
I
NG!
x
pose the co
n
I
NG!
r
e the Unit st
a
I
NG!
original equi
p
I
NG!
p
erate the Un
d
air will dam
a
I
NG!
d
isconnect the
I
NG!
o
ver exhaust
o
I
NG!
o
ver all air inle
o
n: One open
i
I
NG!
t
em is equipp
e
s
tart automati
I
NG!
general safet
y
Observe the
M
SDS).
u
nder warr
a
s
entative.
Followi
n
o
ns
g
ulations and
m
ust be done
a
tions for bett
e
a
ctivities.
u
l operation o
f
ufacturer can
e
partment” w
h
u
sed for the e
x
extract corro
s
n
necting cable
a
nds stable a
n
p
ment filters.
it without filte
r
a
ge the blowe
r
power suppl
y
o
penings.
t openings si
m
i
ng sealed off
e
d with autom
cally.
y
regulations
f
manufacture
r
a
nt
y
, the un
i
n
g
requires safe
t
or avoided s
o
e
r handling of
f
the unit, rea
d
assume no r
e
h
en using the
x
traction of v
a
s
ive substanc
e
to heat, oil,
o
n
d secure.
r
inserts. Cont
r
.
y
before servi
c
m
ultaneously.
for single sta
t
atic reset ove
f
or the handli
n
r
’s instruction
s
i
t ma
y
be r
e
t
y measures t
h
o
that the unit
o
the unit durin
d
these instru
c
e
sponsibility.
R
unit on flamm
a
pors, which
h
e
s.
o
r sharp edge
s
aminants in t
h
c
ing the unit.
t
ion operation
rload protecti
o
n
g of chemica
s
as stated in
t
e
paired onl
y
h
at protect th
e
o
r other prop
e
g operation o
r
c
tions comple
R
etain this m
a
able gases.
T
h
ave concentr
a
s
.
h
e
.
o
n, which ma
y
ls such as ad
h
t
he Material S
y
b
y
an Aut
h
e
operator or
o
e
rty is not da
m
r
adjustment
a
tely. If the ins
t
a
nual for futur
e
T
his unit is not
a
tion levels w
e
y
cause the
h
esives and
afety Data
h
orized Met
c
o
ther persons
m
aged.
a
s
t
ructions are
e
reference.
explosion
e
ll below the
c
al Service

1.3.
Car
e
Ins
p
the
c
be r
1.4.
1.5.
•
•
•
•
•
•
•
•
•
•
1.6.
The
dus
t
ord
e
Mo
d
of a
is d
e
Mo
d
des
i
Unpacki
n
e
fully unpac
k
p
ect the unit
f
c
arrier imm
e
eported to t
h
Items su
p
1 Filter Unit
1 Remote s
t
1 Power Co
r
1 Operating
Features
On/Off swit
c
Low noise l
e
High suctio
n
Compact an
A
udible filte
r
HEPA Effici
e
Deep-bed g
a
Connects to
exhaust ar
m
ESD safe h
o
UL & CSA li
s
Usage
Fume Extra
t
or vapors a
e
red.
d
el BVX-201
HEPA filter
w
e
signed for
a
d
el BVX-20
3
i
gned for ap
p
WARNING
Consult your
and only use
d
limits.
n
g and In
s
k
the Fume
E
f
or any dam
a
e
diately. Clai
m
h
e manufact
u
p
plied
with filters i
n
t
art/stop swi
t
r
d
Manual
c
h with “soft-
s
e
vel
n
force and
a
d portable
r
block indic
a
e
ncy at 99.9
7
a
s filter (Mo
d
50mm(2”)
o
m
s
o
using
s
ted, CE ce
r
ction Syste
m
t the work pl
supplied wi
t
w
ith an effic
i
a
pplications
s
3
supplied wi
t
p
lications su
c
!
“safety depar
t
d
for the extra
c
s
pection
E
xtraction S
y
a
ge that mig
m
s for dam
a
u
rer.
n
stalled
t
ch
s
tart” featur
e
a
irflow
a
to
r
7
% (Model
B
d
el BVX-203
o
r 63mm(2.5
”
r
tified
m
is a portab
ace. The filt
e
t
h a pre-filte
r
i
ency of 99.
9
s
uch as sold
t
h a pre-filte
r
c
h as cleani
n
t
ment” when
u
c
tion of vapor
s
y
stem and e
x
ht have occ
u
a
ge must be
m
e
B
V
X
-201)
)
”
) hoses or
le, two-stati
o
e
r set suppli
e
r
and a main
9
7% at 0.3
m
er fumes fro
r
and a dee
p
n
g with solv
e
u
sing the unit
o
s
, which hav
e
x
amine the i
t
u
rred in tran
s
m
ade by th
e
o
n filtration s
y
e
d with the f
i
filter. The
m
m
icron and a
n
m solder iro
n
p
-bed gas filt
e
e
nts, confor
m
o
n flammable
e
concentratio
n
t
ems contai
n
s
it. If such d
a
e
consignee
t
y
stem for th
e
i
lter unit dep
e
m
ain-filter is
a
n
activated c
a
n
s, solder p
o
e
r (activated
m
al coating,
e
gases. This
u
n
levels well
b
n
ed in the C
a
a
mage is pr
e
t
o the carrie
r
e
removal of
e
nds on the
a
combo-filte
a
rbon filter.
T
o
ts, etc.
carbon). Th
e
tc.
u
nit is not expl
b
elow the low
e
a
rton.
e
sent, notify
r
and should
fumes, light
model
r consisting
T
his model
is model is
osion safe
e
r explosive

2. Description
2.1. Operating Elements and Construction
2.2. Theory of Operation
The efficient removal of hazardous fumes at your workplace is a two-step process: fume capture
and filtration. The filter unit is supplied with a set of filters already installed.
To capture the fumes, Metcal recommends use of optional exhaust arms and accessories
(purchased separately). The exhaust arms need to be set up properly (instruction supplied with
exhaust arm) and the nozzle positioned in a way to optimize the fume capture.
Air extracted from your work area will be purified when passing through the filters inside the unit
and then is returned into your work area.
Contact your local Metcal representative if there are any questions regarding the proper
selection of filters for your application.
When the filters are blocked, an alarm will start to sound. See section 5.4 for filter replacement
procedures.
3. Technical Data
Max. airflow, free blowing 250m3/h (150cfm)
Flow rate 2 x 75 m3/h (45cfm)
Static pressure 850 Pa (3.5”WC)
Noise level (approx.) < 55dBA
Voltage 100 – 240 VAC, 1 phase
Frequency 50-60 Hz
Motor rating 85 Watts
Safety compliance UL, CSA, CE
Dimensions W/D/Hmm 508 x 254 x 388
Dimensions W/D/H in 20” x 10” x 15.3”
Weight (approx.) 20 lbs. / 9 kg
4. Installation
Remove the Fume Extraction System from packing materials and place on the floor under workbench
or near your work area where fume extraction is required. Make sure you have access to the unit for
filter maintenance.

Co
n
gro
u
Co
n
the
p
Op
e
mot
o
Pos
Foll
o
5.
M
a
5.1.
5.2.
Mo
d
Wh
e
The
filte
r
extr
a
is t
o
any
an
a
Mo
d
Thi
s
co
m
noti
c
n
nect the uni
t
u
nded wall s
o
Warning!
To provide
p
n
nect the uni
t
p
ower switc
h
e
rator can e
x
o
r “Soft-star
t
ition the exh
o
w mainten
a
a
intenanc
Filter Un
i
The Fume
E
safe plasti
c
To clean, u
(be sure u
n
Do not bloc
k
damaging th
Do not defe
a
residue to a
d
Do not lif
t
Be sure to h
a
Filter Re
p
d
el BVX-201
e
n fumes ar
e
coarse part
i
r
. The cloggi
n
a
cted from t
h
o
move the o
p
longer to pr
e
a
larm will sta
Warning!
Do not atte
m
health and e
q
Notice: Me
t
the pre-filte
r
filters.
d
el BVX-20
3
s
model feat
u
m
mon with H
E
c
eable.
t
power cord
o
cket.
p
rotection ag
a
t
to exhaust
a
h
, located o
n
x
pect a dela
y
t
feature”.
aust arms t
o
a
nce proced
u
e and Cl
e
i
t - Maint
e
E
xtraction S
y
c
. Here are a
se a light wi
p
n
it is turned
o
k
the exhaust
o
e unit, and dr
o
a
t the filter int
e
d
here to the b
l
t
system
w
a
ndle filters
w
p
lacemen
e
filtered insi
d
i
cles are coll
n
g will resul
t
h
e work are
a
p
tional extra
e
vious satisf
a
rt to sound.
S
m
pt to clean f
i
q
uipment.
t
cal recomme
r
will prolong
3
u
res a deep-
E
PA filters.
R
into the out
l
a
inst the ris
k
a
rms (optio
n
n
the bottom
y
of a few se
c
o
optimize th
e
u
res below.
e
aning
e
nance an
d
y
stem is de
s
few tips to
k
p
e with a ge
n
o
ff while clea
o
utlets; this w
i
o
p in perform
a
e
rlock switch.
l
ower and de
c
w
hile opera
t
w
ith care.
t Timing
d
e the unit,
t
ected in the
t
in a reducti
o
a
. This condi
t
ction arms
c
a
ction level,
S
ee section
i
lters. Attem
p
nds replacem
the life of th
bed gas filte
R
eplace bot
h
l
et on the si
d
k
of electrical
n
al) per insta
right of the
u
c
onds befor
e
e
fume capt
u
d
Safety
s
igned with l
o
k
eep your sy
s
n
tle cleaner
t
ning).
i
ll cause the o
a
nce.
Running the
s
c
rease the life
t
ing
t
he particula
t
pre-filter wh
i
o
n of the air
f
t
ion may no
t
c
loser to app
l
filte
r
replac
e
5.4 for filter
p
ted cleanin
g
ent of main fil
t
e main filte
r
r, which gen
h
filters, pre-
f
d
e of the sys
t
shock, conn
llation instru
c
u
nit. (Red in
d
e
hearing fa
n
u
re.
o
w maintena
s
tem runnin
g
t
o prevent b
u
perating tem
p
s
ystem withou
of the syste
m
t
es captured
i
le fine parti
c
f
low, which
m
t
necessarily
l
ication if po
s
e
ment is req
u
replacemen
t
g
can damag
e
t
ers annually
a
(HEPA/Car
b
erally does
n
f
ilter and car
b
t
em. Plug th
e
ect to prope
r
c
tions. To p
o
d
icates “Po
w
n
running. Th
nce in mind.
g
in top sha
p
u
ildup of par
t
p
erature of th
e
t a filter will al
m
and increas
e
will start clo
c
les will be c
o
m
ay reduce t
require filte
r
s
sible. If the
u
ired. When
t
procedures
e
filters and
c
a
s a minimu
m
b
on). Use onl
y
n
ot clog and
b
on filter as
s
e
power cor
d
r
ly grounded
o
wer up syst
e
w
er On” posit
i
h
is is due to
a
The housin
g
p
e:
t
iculate and
f
e
system to ris
l
low particulat
e
e
noise.
gging the fil
t
o
llected in t
h
he amount
o
r
replaceme
n
fumes are n
o
the filters ar
e
.
c
ause potenti
m
. Regular c
h
y
original repl
a
reduce airfl
o
s
oon as odo
d
into a
outlets only
.
e
m, depres
s
i
on)
a
built-in
g
is ESD
f
lux residue
e, potential
e
and flux
t
er over time
h
e HEPA
o
f fumes
n
t. One step
o
t extracted
e
blocked,
al risk to
h
anging of
a
cement
o
w as
rs become
.
s
.

5.3.
The
filte
r
swit
cas
e
5.4.
Notice: Re
p
adsorbing m
o
Safety In
safety swit
c
r
is removed
ch also prev
e
the impurit
i
WARNING
Do not bypas
s
injury to pers
o
Filter Re
p
1. Turn u
n
2. Discon
n
3. Unlatc
h
4. Remov
5. Replac
e
so that
6. Replac
e
cover
a
Cauti
o
Do not
housin
g
7. Recon
n
8. If unit
d
Notice: Al
w
p
lace filters a
t
o
isture from a
m
terlock
c
h is an interl
and when t
h
ents the sys
t
i
es would c
o
!
s
safety interl
o
o
ns.
p
lacemen
n
it off.
n
ect the po
w
h
the filter co
e filter cove
r
e
the filters.
interlock sw
e
filter cove
r
a
nd press do
w
o
n!
use force. I
f
g
.
n
ect power
c
d
oes not ope
w
ays use ne
w
t
least every 6
m
bient air. Us
e
ock which t
u
h
e fan inlet
o
t
em from op
e
o
ntaminate t
h
o
ck. Bypassi
n
t Proced
u
w
er cord.
ver (see illu
s
r
.
(Pre-filter/m
a
itch is depre
r
and ensure
w
n carefully
.
f
latches do
n
c
ord and turn
rate, refer to
w
replacement
months, as
m
e
only origin
a
u
rns off the f
a
o
pening is e
x
e
rating with
o
h
e internal u
n
n
g safety interl
u
re:
s
tration on ri
g
a
in filter). E
n
ssed.
proper fit o
n
.
n
ot close, ch
e
system on.
troublesho
o
filters!
m
ost gas-pha
s
a
lreplaceme
a
n when the
x
posed. The
s
o
ut filters in
w
n
it.
ock could res
g
ht).
n
sure to plac
e
n
bottom hou
e
ck proper
s
o
ting section
.
s
e filter media
nt filters.
main
s
afety
w
hich
ult in
e
main filter
sing. Hook
b
s
eating of filt
e
.
achieve satu
r
inside the al
i
b
oth latches
e
r cover on
b
r
ation by
i
gnment pin
s
into filter
b
ottom
s

5.5.
6.
Tr
o
Pr
o
N
o
Lit
t
A
u
The
use
r
tem
p
1.
2.
3.
4.
Filter Di
s
The gas filt
e
may contai
n
Please con
handling in
s
o
ublesho
o
blem
o
air flow
t
le air flow
dible alarm
a
BV
X
-200 fil
t
r
s, require n
o
p
erature set
t
Assemble t
h
should be i
n
Switch On t
h
powered. T
h
motor conti
n
temperatur
e
With one inl
e
and listen f
o
turn the pot
e
Replace the
potentiomet
e
blanking plu
To make
y
•
A
stand
a
•
A
paper
s
posal
e
r collects s
o
n
toxic mate
r
sult the MS
D
s
tructions
oting
P
N
A
a
ctivating
H
t
er-block ala
o
adjustmen
t
t
ing to preve
h
e BVX-200
a
n
the ‘Off’ po
s
h
e main unit
h
e unit will r
u
n
ues to run.
A
e
.
e
t port alrea
d
o
r the alarm
t
e
ntiometer c
o
6mm Ø hol
e
e
r by turnin
g
g once the
c
y
our own
a
rd CD has
a
hole-punch
o
me organic
r
ials and inh
a
D
S Sheets f
o
P
ossibly C
N
o Power
A
ir leak
H
igh ambien
t
rm is factor
y
t
. However,
u
nt false alar
m
a
s per the U
s
ition.
and press t
h
u
n and you
w
A
llow the m
o
d
y blocked,
p
t
one. If hear
d
o
unterclock
w
e
blank with
g
screwdrive
r
c
orrect settin
g
block-pl
a
a
15mm Ø h
o
may be use
d
materials a
n
a
lation of du
s
o
r the materi
a
ause
t
Temperatu
y
calibrated t
o
u
sers in war
m
m
s.
ser Guide.
B
h
e remote s
w
w
ill hear the
a
o
tor to run fo
r
p
lace a bloc
k
d
, go to next
w
ise until the
a 15mm Ø
o
r
clockwise
u
g
is obtaine
d
a
tes:
o
le at its ce
n
d
on stiff car
d
n
d care in di
s
s
t particles
o
a
l used at y
o
Ch
e
Che
c
Che
c
Che
c
Che
c
Che
c
Che
c
Che
c
Che
c
re Plea
o
a specific t
m
er climate
s
B
oth the rem
o
w
itch. The re
a
larm sound
r
at least 10
k
plate with
a
step; if not,
r
alarm tone
i
o
ne. If the al
a
u
ntil the alar
m
d
.
n
ter.
d
to make a
s
posal may
b
o
r exposure
t
o
ur facility an
e
ck and Co
c
k On/Off S
w
c
k power ou
t
c
k power co
r
c
k for filte
r
c
k safety int
e
c
k hose/arm
c
k hose/arm
c
k hose/arm
se refer to c
a
emperature
s
may need t
o
te switch th
mote switch
momentaril
y
minutes to
a
a
6mm Ø hol
r
emove the
p
i
s heard.
a
rm still sou
n
m
can no lon
hole that is
a
b
e required.
t
o skin must
d follow the
rrection
w
itch
t
let
r
d
e
rlock switc
h
for leaks
for proper i
n
for partial cl
a
libration pr
o
setting and
w
o adjust the
e main pow
e
LED will lig
h
y
but then st
o
a
ttain normal
e over the o
t
p
lastic blank
n
ds, gently a
d
ger be hear
d
a
pproximate
The filter
be avoided.
prescribed
h
n
stallation
ogging
o
cedure 6.1
w
ill, for most
BVX-200
e
r switch
h
t when
o
p while the
operating
t
her air inlet
ing-plug an
d
d
just the
d
. Refit the
ly 6mm.
d

7. Part Numbers
7.1. Filter Units
BVX-201 Filter Unit for 2 Station, Pre / HEPA / Gas
BVX-201-KIT Filter Unit with 2 x 1.5m arms, Pre / HEPA/ Gas
BVX-201-KIT1 Filter Unit with 2 x .75m arms, Bench bracket and 1.8m connecting
hose, Pre / HEPA/ Gas
BVX-203 Filter Unit for 2 Station, Pre / Deep Bed Gas
7.2. Replacement Filters
Model
BVX-201 Model BVX-203
FP-BVX200, Pre-Filter (Pack of 5) yes yes
FG-BVX200, Deep-Bed Gas Filter no yes
FM-BVX200 Main Filter, HEPA 99.97% / Carbon yes no
7.3. Optional Kits and Accessories
BVX-ARM-K1 Kit consisting of BVX-ARM, BVX-CH01, BVX-TB01
BVX-ARML Exhaust Arm, flexible, 1500mm (59") x 50mm (2"), ESD Safe
BVX-ARM Exhaust Arm, flexible, 750mm (29.5") x 50mm (2"), ESD Safe.
BVX-TB01 Table Bracket with 2 each C-Clamps
BVX-CH01 Connection Hose, 1.8m (6') x 50mm (2")
BVX-CH02 Connection Hose, 3.6m (12') x 50mm (2")
8. WARRANTY
Please visit Metcal's products web page (www.metcal.com) where you will find available information
on systems, accessories, technical notes, and more. You may also contact your local representative
for pricing and availability.
Metcal warrants the BVX-200 Series against any defects in materials or workmanship for one (1) year
from the date of purchase by the original owner. This Warranty excludes normal maintenance and
shall not apply to any opened, misused, abused, altered or damaged items. If the product should
become defective within the warranty period, Metcal will repair or replace it free of charge at its sole
option. The repaired or replacement item(s) will be shipped, freight prepaid, to the original purchaser.
The warranty period will start from the date of purchase. If the date of purchase cannot be
substantiated the date of manufacture will be used as the start of the warranty period.
For the repair or return of a unit a Return Material Authorization Number (RMA #) needs to be
obtained.

Mode d'emploi & Guide de l'utilisateur
Nous vous félicitons pour votre achat du système d'extraction de fumes BVX-200. Il est conçu
pour protéger votre santé contre les dangers et les irritations causés par l'air pollué, pouvant
affecter votre poste de travail. Il a été fabriqué selon les normes de qualité les plus sévères.
Nous vous remercions de votre confiance et vous réservons le niveau le plus élevé de support
technique et de service après-vente.
Ce document a été préparé pour vous guider lors de la mise en place, de l'utilisation et de la
maintenance au niveau utilisateur de votre système. Nous vous recommandons de le relire pour
optimiser les performances et votre sécurité.
1. Veuillez suivre les indications ci-après
1.1. Remarques importantes 11
1.2. Pour votre sécurité 11
1.3. Déballage et inspection 11
1.4. Éléments fournis 12
1.5. Caractéristiques 12
1.6. Utilisation 12
2. Description 13
3. Caractéristiques techniques 14
4. Installation 14
5. Maintenance et nettoyage 14
6. Dépannage 16
7. Références des pièces 17
8. Garantie 17