Mitsubishi Electric QD75P1N User manual

Type QD75P/QD75D Positioning Module
User's Manual
-QD75P1N
-QD75P2N
-QD75P4N
-QD75D1N
-QD75D2N
-QD75D4N
-QD75P1
-QD75P2
-QD75P4
-QD75D1
-QD75D2
-QD75D4

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SAFETY PRECAUTIONS
(Read these precautions before using this product.)
Before using this product, please read this manual and the relevant manuals carefully and pay full
attention to safety to handle the product correctly.
The precautions given in this manual are concerned with this product only. For the safety precautions of
the programmable controller system, refer to the user’s manual for the CPU module used.
In this manual, the safety precautions are classified into two levels: " !WARNING" and " !CAUTION".
Under some circumstances, failure to observe the precautions given under " !CAUTION" may lead to
serious consequences.
Observe the precautions of both levels because they are important for personal and system safety.
Make sure that the end users read this manual and then keep the manual in a safe place for future
reference.
[Design Precautions]
!WARNING
Provide a safety circuit outside the programmable controller so that the entire system will
operate safely even when an external power supply error or programmable controller fault
occurs.
Failure to observe this could lead to accidents for incorrect outputs or malfunctioning.
(1) Configure an emergency stop circuit and interlock circuit such as a positioning upper
limit/lower limit to prevent mechanical damage outside the programmable controller.
(2) The machine OPR operation is controlled by the OPR direction and OPR speed data.
Deceleration starts when the near-point dog turns ON. Thus, if the OPR direction is
incorrectly set, deceleration will not start and the machine will continue to travel. Configure
an interlock circuit to prevent mechanical damage outside the programmable controller.
(3) When the module detects an error, normally deceleration stop or sudden stop will take
place according to the parameter stop group settings.
Set the parameters to the positioning system specifications.
Make sure that the OPR parameter and positioning data are within the parameter setting
values.

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[Design Precautions]
!CAUTION
Do not bundle or adjacently lay the connection cable connected to the module external I/O
signals or drive unit with the main circuit line, power line, or the load line other than that for the
programmable controller. Separate these by 100mm as a guide. Failure to observe this could
lead to malfunctioning caused by noise, surge, or induction.
[Mounting Precautions]
!CAUTION
Use the programmable controller in an environment that meets the general specifications
contained in QCPU User's Manual(Hardware Design, Maintenance and Inspection) to use.
Using this programmable controller in an environment outside the range of the general
specifications may cause electric shock, fire, malfunction, and damage to or deterioration of the
product.
While pressing the installation lever located at the bottom of module, insert the module fixing
tab into the fixing hole in the base unit until it stops. Then, securely mount the module with the
fixing hole as a supporting point.
Incorrect loading of the module can cause a malfunction, failure or drop.
When using the programmable controller in the environment of much vibration, tighten the
module with a screw.
Tighten the screw in the specified torque range.
Undertightening can cause a drop, short circuit or malfunction.
Overtightening can cause a drop, short circuit or malfunction due to damage to the screw or
module.
Completely turn off the externally supplied power used in the system before mounting or
removing the module.
Not doing so may damage the product.
[Wiring Precautions]
!WARNING
Always confirm the terminal layout before connecting the wires to the module.

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[Wiring Precautions]
!CAUTION
Use applicable solderless terminals and tighten them within the specified torque range. If any
spade solderless terminal is used, it may be disconnected when the terminal screw comes
loose, resulting in failure.
Tighten the connector screws within the specified torque range.
Undertightening can cause short circuit, fire, or malfunction.
Overtightening can damage the screw and/or module, resulting in drop, short circuit, fire, or
malfunction.
Connectors for external devices must be crimped with the tool specified by the manufacturer,
or must be correctly soldered. Incomplete connections may cause short circuit, fire, or
malfunction.
When disconnecting the cable from the module, do not pull the cable by the cable part.
For the cable with connector, hold the connector part of the cable.
Pulling the cable connected to the module may result in malfunction or damage to the module
or cable.
Prevent foreign matter such as dust or wire chips from entering the module. Such foreign
matter can cause a fire, failure, or malfunction.
A protective film is attached to the top of the module to prevent foreign matter, such as wire
chips, from entering the module during wiring. Do not remove the film during wiring. Remove it
for heat dissipation before system operation.
[Startup/Maintenance Precautions]
!WARNING
Completely turn off the externally supplied power used in the system before cleaning or
tightening the screws.
Failure to turn all phases OFF could lead to electric shocks.

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[Startup/Maintenance Precautions]
!CAUTION
Never disassemble or modify the module.
Failure to observe this could lead to trouble, malfunctioning, injuries or fires.
Completely turn off the externally supplied power used in the system before installing or
removing the module.
Failure to turn all phases OFF could lead to module trouble or malfunctioning.
Do not install/remove the module to/from the base unit, or the terminal block to/from the
module more than 50 times after the first use of the product. (IEC 61131-2 compliant)
Failure to do so may cause malfunction.
Before starting test operation, set the parameter speed limit value to the slowest value, and
make sure that operation can be stopped immediately if a hazardous state occurs.
Always make sure to touch the grounded metal to discharge the electricity charged in the body,
etc., before touching the module.
Failure to do so may cause a failure or malfunctions of the module.
[Precautions for use]
!CAUTION
Note that when the reference axis speed is designated for interpolation operation, the speed of
the partner axis (2nd axis, 3rd axis and 4th axis) may be larger than the set speed (larger than
the speed limit value).
[Disposal Precautions]
!CAUTION
When disposing of the product, handle it as industrial waste.

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CONDITIONS OF USE FOR THE PRODUCT 
(1) Mitsubishi programmable controller ("the PRODUCT") shall be used in conditions;
i) where any problem, fault or failure occurring in the PRODUCT, if any, shall not lead to any major or
serious accident; and
ii) where the backup and fail-safe function are systematically or automatically provided outside of the
PRODUCT for the case of any problem, fault or failure occurring in the PRODUCT.
(2) The PRODUCT has been designed and manufactured for the purpose of being used in general
industries.
MITSUBISHI SHALL HAVE NO RESPONSIBILITY OR LIABILITY (INCLUDING, BUT NOT LIMITED
TO ANY AND ALL RESPONSIBILITY OR LIABILITY BASED ON CONTRACT, WARRANTY, TORT,
PRODUCT LIABILITY) FOR ANY INJURY OR DEATH TO PERSONS OR LOSS OR DAMAGE TO
PROPERTY CAUSED BY the PRODUCT THAT ARE OPERATED OR USED IN APPLICATION NOT
INTENDED OR EXCLUDED BY INSTRUCTIONS, PRECAUTIONS, OR WARNING CONTAINED IN
MITSUBISHI'S USER, INSTRUCTION AND/OR SAFETY MANUALS, TECHNICAL BULLETINS AND
GUIDELINES FOR the PRODUCT.
("Prohibited Application")
Prohibited Applications include, but not limited to, the use of the PRODUCT in;
Nuclear Power Plants and any other power plants operated by Power companies, and/or any other
cases in which the public could be affected if any problem or fault occurs in the PRODUCT.
Railway companies or Public service purposes, and/or any other cases in which establishment of a
special quality assurance system is required by the Purchaser or End User.
Aircraft or Aerospace, Medical applications, Train equipment, transport equipment such as Elevator
and Escalator, Incineration and Fuel devices, Vehicles, Manned transportation, Equipment for
Recreation and Amusement, and Safety devices, handling of Nuclear or Hazardous Materials or
Chemicals, Mining and Drilling, and/or other applications where there is a significant risk of injury to
the public or property.
Notwithstanding the above, restrictions Mitsubishi may in its sole discretion, authorize use of the
PRODUCT in one or more of the Prohibited Applications, provided that the usage of the PRODUCT is
limited only for the specific applications agreed to by Mitsubishi and provided further that no special
quality assurance or fail-safe, redundant or other safety features which exceed the general
specifications of the PRODUCTs are required. For details, please contact the Mitsubishi
representative in your region.

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REVISIONS
The manual number is given on the bottom left of the back cover.
Print Date Manual Number Revision
Dec., 1999 SH (NA)-080058-A First edition
Oct., 2000 SH (NA)-080058-B Addition of function version B
(Overall revisions based on the Japanese Manual Version
SH-080047-E)
Jun., 2001 SH (NA)-080058-C The software package names (GPP function software package,
QD75 software package) have been replaced by the product names
(GX Developer, GX Configurator-QP) for standardization.
Partial corrections and additions
CONTENTS, About Manuals, Generic Terms and Abbreviations,
Section 1.4, Section 2.2, Section 2.3, Section 3.2.2 to Section 3.2.4,
Section 3.3.2, Section 3.3.3, Section 3.4.1, Section 3.4.3,
Section 3.4.4, Section 4.1.2, Section 4.3, Section 5.1.2, Section 5.1.3,
Section 5.2.3, Section 5.2.5, Section 5.6.2, Section 5.7.1, Section 6.2
to Section 6.4, Section 6.5.3, Section 7.2, Section 8.2.2, Section 8.2.5,
Section 8.2.6, Section 9.1.2, Section 9.2.1, Section 9.2.16,
Section 9.2.17, Section 10.3.2, Section 10.6.2, Section 11.2.3,
Section 11.3.3, Section 11.3.4, Section 11.4.3, Section 12.1.1,
Section 12.5 to Section 12.7, Section 13.1, Section 13.3, Section 13.4,
Section 14.2 to Section 14.7, Section 15.1, Section 15.2, Section 15.4,
Appendix 1, Appendix 9.2, Appendix 11, INDEX
Apr., 2003 SH (NA)-080058-D Partial corrections and additions
SAFETY INSTRUCTIONS, CONTENTS, Component List,
Section 1.2.3, Section 1.4, Section 2.3, Section 2.4, Section 3.1,
Section 3.2.1, Section 3.2.3, Section 3.2.4, Section 3.4.1,
Section 3.4.4, Section 4.1.2, Section 4.3.1, Section 4.3.2,
Section 5.1.1, Section 5.1.7, Section 5.1.8, Section 5.2.1,
Section 5.2.4, Section 5.6.2, Section 5.7.1, Section 6.4, Section 6.5.4,
Section 6.5.6, Section 8.2.3 to Section 8.2.8, Section 9.2.17,
Section 9.2.19, Section 11.2.1, Section 11.3.1, Section 11.4.1,
Section 12.1.1, Section 12.5.1, Section 12.5.2, Section 12.7.3,
Section 12.7.5, Section 12.7.9, Section 14.4, Section 15.2,
Appendix 1.1, Appendix 4.1 to Appendix 4.3, Appendix 7.1,
Appendix 9.2, Appendix 10 to Appendix 13, INDEX
Oct., 2003 SH (NA)-080058-E Partial corrections and additions
CONTENTS, Section 1.1.1, Section 1.4, Section 2.2, Section 2.4,
Section 3.2.1, Section 3.2.3, Section 3.2.4, Section 3.3.2,
Section 3.4.3, Section 3.4.4, Section 5.1.1, Section 5.1.8,
Section 5.7.1, Section 6.5.3, Section 6.5.6, Section 7.1.2,
Section 9.1.2, Section 9.2.3 to Section 9.2.9, Section 11.2.1,
Section 11.3.1, Section 11.4.1, Section 12.2.1, Section 12.7.10,
Appendix 9.2, Appendix 12, INDEX
Feb., 2004 SH (NA)-080058-F Partial corrections and additions
CONTENTS, Section 3.4.1, Section 3.4.3, Section 3.4.4,
Section 5.2.1, Section 5.4, Section 5.5, Section 5.6.2, Section 8.2.6,
Section 10.1.2, Section 10.3.3, Section 10.3.5, Section 10.3.7,
Appendix 9.2, Appendix 12

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The manual number is given on the bottom left of the back cover.
Print Date Manual Number Revision
Nov., 2004 SH (NA)-080058-G Partial corrections and additions
SAFETY INSTRUCTIONS, Section 1.4, Section 2.3, Section 2.4,
Section 4.2.1, Section 4.3.1, Section 4.5.1, Section 5.1.7,
Section 5.2.1, Section 5.2.6, Section 5.6.2, Section 6.1,
Section 9.2.19, Section 12.2.1, Section 12.4.4, Section 12.7.4,
Appendix 1.1, Appendix 9.1
Jun., 2005 SH (NA)-080058-H Partial corrections and additions
Section 5.1.2, Section 9.1.2, Section 9.2.10, Section 9.2.21,
Section 10.3.8, Section 11.4.1, Section 12.5.2, Section 12.7.1,
Section 12.7.6, Section 15.1, Section 15.2
Aug., 2006 SH (NA)-080058-I Partial corrections and additions
Section 3.4.4, Section 5.2.1, Section 14.5 to 14.7, Appendix 6.1,
INDEX
Jul., 2008 SH (NA)-080058-J Partial corrections and additions
SAFETY INSTRUCTIONS, ABOUT MANUALS, Compliance with the
EMC and Low Voltage Directives, Section 1.3, Section 2.3, 2.4,
Section 3.1, 3.4.1, Section 4.1.2, 4.2.1, 4.3.1, Section 5.1.2, 5.2.1,
5.2.4, 5.2.5, Section 6.2, Section 6.4, Section 9.2.16, 9.2.17,
Section 12.6, Section 12.7.2, Section 14.3 to 14.7, Appendix 12,13
Oct., 2010 SH (NA)-080058-K Full revision
Apr., 2011 SH (NA)-080058-L Partial corrections and additions
Section 3.4.1, Section 4.3.1, 4.3.2, Section 5.6.1, 5.7.2, Section 6.2,
6.4, Section 7.2, Section 8.2.7, 8.2.8, Section 9.2.3, 9.2.16, 9.2.18,
Section 10.5, Section 11.2.1, Section 12.4.2, 12.6, 12.7.4,
Section 13.2, 13.3, 13.5, Section 14.3, Appendix 3, Appendix 9.2,
Appendix 10, 10.2, 10.3
Additions
Appendix 10.4
Changed item numbers
Appendix 10.4 to 10.12 Appendix 10.5 to 10.13
Sep., 2011 SH (NA)-080058-M Partial corrections and additions
Generic Terms and Abbreviations, Component List, Section 1.1.1,
1.2.1, Section 2.2, 2.3, 2.4, Section 3.1, 3.4.1 to 3.4.4, Section 4.1.2,
4.3.2, Section 5.1.1, 5.1.7, 5.2.1 to 5.2.4, 5.3, 5.4, 5.6.1, 5.6.2, 5.7.1,
5.7.2, Section 6.1, 6.4, 6.5.3, Section 7.1.1, 7.1.2, Section 8.2.2, 8.2.5,
8.3.1, Section 9.1.2, 9.1.4, 9.2.9, 9.2.16 to 9.2.18, Section 11.1.1,
11.2.1, 11.3.1, 11.3.4, 11.4.1, 11.4.4, Section 12.3.2, 12.7.5, 12.7.7,
Section 13.5, Section 14.3, 14.6, Section 15.3, 15.4, Appendix 1.1,
Appendix 2.2, Appendix 10.1 to 10.13, Appendix 12 to 14
Additions
Appendix 1.2
Addition model
QD75P1N, QD75P2N, QD75P4N, QD75D1N, QD75D2N, QD75D4N

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The manual number is given on the bottom left of the back cover.
Print Date Manual Number Revision
Dec., 2011 SH (NA)-080058-N Partial corrections and additions
COMPLIANCE WITH EMC AND LOW VOLTAGE DIRECTIVES,
Section 2.4, Section 3.4.2, Section 9.1.2, Appendix 2.2
Mar., 2012 SH (NA)-080058-O Partial corrections and additions
Section 3.2.1, Section 3.2.3, Section 3.2.4, Section 5.7.1,
Section 9.1.2, Chapter 12, Section 12.1.1, Section 12.3, Appendix 1.1,
Appendix 13
Additions
Section 12.3.4
Jan., 2013 SH (NA)-080058-P Partial corrections and additions
Section 1.1.1, Section 1.2.3, Section 2.3, Section 3.4.1, Section 3.4.4,
Section 5.2.1, Section 15.3, Appendix 3, Appendix 9.2,
Appendix 10.14, Appendix 13
Jun., 2013 SH (NA)-080058-Q Partial corrections and additions
Section 2.3, Section 12.3.2
Jul., 2014 SH (NA)-080058-R Partial corrections and additions
Section 1.3, Section 5.6.2, Section 9.2.19, Section 9.2.21,
Section 12.3.1
Feb., 2016 SH (NA)-080058-S Partial corrections and additions
Section 1.1.1, Section 1.3, Section 3.1, Section 3.2.1, Section 3.2.2,
Section 3.2.4, Section 5.1.1, Section 5.1.2, Section 5.1.4,
Section 5.2.3, Section 5.3, Section 5.6.2, Section 7.1.1, Section 7.2,
Section 9.1, Section 9.1.1, Section 9.1.5, Section 9.1.6, Section 9.2.1,
Section 12.4.1 to 12.4.3, Section 12.7.1, Section 13.2, Section 13.3,
Section 15.3, Appendix 1.1, Appendix 2.2, Appendix 3, Appendix 10.9,
Appendix 13
Additions
Section 9.2.12, Section 9.2.13
Changed item numbers
Section 9.2.12 to Section 9.2.23 →Section 9.2.14 to Section 9.2.25
Deletions
Appendix 2.3
Jul., 2017 SH (NA)-080058-T Partial corrections and additions
Section 3.2.3, Section 4.3.1, Section 10.3.4, Section 12.1.1, Section
12.6, Section 14.3, Appendix 7.1, Appendix 12
Japanese Manual Version SH-080047-Z
This manual confers no industrial property rights or any rights of any other kind, nor does it confer any patent licenses.
Mitsubishi Electric Corporation cannot be held responsible for any problems involving industrial property rights which
may occur as a result of using the contents noted in this manual.
1999 MITSUBISHI ELECTRIC CORPORATION