Mitsubishi MELSEC F2-60MR User manual

11
I
M'TSuB'SH' Programmable Controller MELSEC F2 SERIES
INSTRUCTION MANUAL
I
F2-60MR
0 This manual provides technical information and guidance on the installation and
rise of the Mitsubishi Fz series ProgrammableController and its extension unit.
e Users should ensure that the detail of this manual is studied and understood
before attempting
to install or use the units.
0 Information concerning the programming of the system, using the programmer
unit,
is covered in a separate manual.
MWSUBISHI ELECTRIC CORPORATION

TABLE QF CONTENTS
1. INTRODUCTION
1-1 Descriptionsof
F2 series PC .....................................
1-2 Basic models of base unit & extension unit
1-3 Extensionunit selection .......................................
1
1
2
...........................
1-4 Peripherals ...................................... l........ 2
2-1 Powersupply.. ............................................ 3
2-2 Grounding.. ....................................
.:. .......
2-3 RUN/STOP modeterminals
1 5
2. PRELIMINARY WIRINGS
5
2-4 RUNoutput terminals ......................................... 5
2-5 DC24V terminals 5
3-1 Example of connections. 6
3-2 Input terminals.. 6
........................... ........
.................................. ........
3. INPUT HANDLING
.......................................
............................................
......................................
3-3 Inputcircuit specifications 7
3-4 Cautions. 7
3-5 AC inputhandlings ..........................................
9
4-1 Relay outputmodels ..........................................
4-3 Transistor outputmodels {Sinkoutput)
11
4-4 Transistor outputmodels (Sourceoutput)
12
4-5 Output circuit specifications 13
5-1 Installation *! - * - * - - - 15
5-2 Connections of inputcircuit 16
5-3 Indicationsand
DIP switch settings ................................ 16
.................................................
8
4. OUTPUT HANDLING
4-2 Triac
(SSR) output models .I. ........ 10
...........................
.............................
.................
-t* - * - - * - - *
.....................................
5. F2-40AC (HIGH SPEED COUNTER INTERFACE) HANDLfNG
.....................................
.....................................
6. F2-.(IOAW/AP (PC LINK INTERFACE) HANDLINGS
6-1 F2-40AW Instidlation .......................................... 17
6-3 Indicationsand DIPswitch settings
18
6-4 Signal transmission 18
6-2 F2-40APInstallation ..................................... .... 17
..................... .........
..........................................
7. LNSTALLATION AND ENVIRONMENT
....... .....................................
7-1 Installation
i.. 20
7-2 Extensioncable
20
7-3 Environment
20
7-4 Electricalnoise interference
20
7-6 Peripheralinstallation 21
8-1 Preliminarychecks 22 -
8-2 Diagnosis 22
8-3 Maintenance ................................................ 23
......... ..................................
........ ..................................
-.;.
7-5 Wirings.. -;.
....................................
........ .....................................
21
.........................................
8. DIAGNOSISAND MAfNTENANCE
..........................................
................................................
Appendix
...........................................
1. SPEC IF ICATIONS 24
2. OUTLINES AND DIMENSIONS.. 25
...............................

I, I
1-1
1-2
DESCRlPTlONS OF F2 SERtES PC
The Mitsubishi F2 series of programmabte controllersand auxiliary equipmentsare higher version
models
to the F series andare ideal for small industrialprocesscontrot requirementsand machines.
The
1/0 capacity is 120pointsmax. per unit, but 240 11'0s can be covered by tinkageoperation.
A separate ranges the
G series and K series are availablefor larger and morecomplex application
requirements.
BASfC MODELS OF BASE UNIT & EXTENSION UNfT
Nomenclatures of Base & Extension Unit
Model Fz - a D .. D Ct
111 It
II
ir
Expl. F2 - 40 M R
- E S
I It tI
indicatesthe number of inputs/outputs 40or 60
indicatestype of the unit
indicates type
of output
R: Relay, S: SSR, T: Transistor
specifies power supply voltage rating
M: Base Unit or E: Extension Unit
N/A .......
U& u L......
E . . . . . , ,
D . . . . . . .
indicatestype
N/A _......
s
AI .......
A2 .......
ss
. . . . . . .
. . .. . ..
100/1 IOVAC 200/220VAC
1 10/1 ZOVAC 220/240VAC
110/220VAC, 220/240VAC
24VDC
3f input/output connections
24VDC sink input and sink output
24VDCsource input and sink output
100/120VAC source input and sink output
220/240VAC source input and sink
output
24VDCsource input and source output
-1-

I
F2-20H
G P-80 FZ
F-ROM-1
F -20P-CAB
F2-40AC
F2-40AW
F2-40AP
13 EXTENSION UNIT SELECTION
Program Loader
Graphicprogrammer
EP-ROMcassette
Remotecable
Adaptor (Highspeed counter input interface)
Adaptor (Wire
I ink operation interface)
Adaptor (Opticalfiber link operation interface)
I
The F2-40M has wo extension ports and F2-60Mhas three extension ports where extension units
are connected. According tothe requirements
of t/O numbersand other additional functions, select
the unitswithin following applicablemodels;
Output: 16
Input: 4 Output: 6
).
" 12, " 8
" 24, *' 16
*' 24, " 16
Output: 24 r' 36, " 24
4 point Analog timer unit
Positioning counter module
14 PERIPHERALS
According to different function requirementsfar the peripheral equipments, wide range of periph-
erats are provided
as follows;
1 F-2OP-E I Handy programmer I
F2 -20P-E (Highfunction)
F-20MW
1 ROM writer
t
?I ?I
1 GP-80ROW I " " (Highfunction) I
Above peripherals can afso be used for the F series PC except F2-40AC, F2-40AWand F24OAP.
.-2-

I" I
Example of sink DC input model (F2-40/6000, F2-40/60cfU-U)
RUN -
(-U Type)
Example of source DC inputmodel (F2-40/60CICl-ES)
R IJN
1 ?0/120VAC or
I1
2-1 POWER SUPPLY
Power supply voltage ...............
AC 110/120V
type models)
ACI10/120V+IO% or AC220/240V +IO% 50/60Hz (-UL type
model)
Power consumption
.................
less than 24VA (F2-40), less than 40VA (F2-60)
DC
24V output capacity .......... 0.1A (F2-40DCinput model), 0.2A (F2-60DCinput model)
or AC 220/240V zigz 50/60Hz (-4, -ES
j (Externalpower source) (Exctudethe power to non-voltagecontacts)
I
-3-

IF-
Example of sink DC input model(F2-40/60C1lJ-D)
RUN
Earth -
POWER
24VDC
/L f-b
7 I I
r'
I A m m
Ah
TI I ri
7
* Ensurethat the input [=I terminal is connected tothe power @ terminal as
illustratedabove.
Example of source DC input model (F2-40/60DCI-DS)
* Ensurethat the input 1- terminal is connectedtothe power, 0 terminal as iltustrated
above.
POWER SUPPLY
Power supply voltage .. . . . .. 24VDCk8V
-4-

*-
2-2
2-3
2-4
2-5
(1) Connect a power supply cableof the correct ratingtothe base unit and extensionunit (ifused)
as illustrated. Supply voltages should be as specified. I ommended to provide,power
supply switchwhich can be usedwhen the ROM cassette
i
(2) The power consumption of the base unit is less than 25VA to F2-40 and 40VA to j F2-60
however, this does not includethe power consumptionof any external load.
(3) The power must be switchedoff when the ROM
cassette is loadedon the base unit or unloaded
from the unit.
(4) The, power supply
to the extension (ifused)shall be connectedto same ON/OFF switch,forthe
base unit.
.. -
GROUNDING
(1) The unit must be grounded as illustrated.The extension unit (if used) also be groundedwith
same lineof base unit.
(2) Resistanceshould be less than 100G.
(3) Groundingmust not be sharedwith any highpower equipmentsuch as a motor system.
RUN/STOP MODE TERMINALS
These terminals should be connected to key switches or other suitable control devices (push
button) as illustrated.
The RUN mode
is used when the programmabiecontroller is running a program (controlling a
system).
When the STOP mode
is used (or there is a power failure of more than 20m/sec.), aflioutputs
are turned off and timers, plus the 128 of
192 auxiliary relaysare reset. However, ail counters
and
64 of the auxiliary relays, state relaysand some special auxiliary relaysare maintainedby
batterysupport.
When the 'STOP' switch
is on, all outputs will be 'OFF'. However it is recommended that
externalfacilitiesbe providedin
case of emergencies to support and back up this facility.
incase of
AC input models, see section 3-5.
RUN OUTPUT TERMINALS L-dor U
(1 ) A relay contact is provided between these two terminals inside. The contact is switchedon at
normal run mode, but is switched off if CPU error might be causedfrom electrical nqise inter-
ference,
etc It is switchedoff inSTOP mode.
(2) This facifity is usedto make an emergency stopcircuit or warningcircuit.
(3) Output load of the relay is less than 35VA. For loadsover the rated limit, operation should be
performedthrough an extra relay.
DC24V TERMINALS
Incase of the sink input models, inputdevices of non-voltagecontactsare poweredfrom input
terminals and the
24+ terminals provide DC24V power for input sensor devices such as prox-
imity switchesor photo sensors.
In case
of the source input models, non-voltagecontact devices are powered from the 24V
terminals and the 24V terminals have extra power capacity for the input sensor devices as
specified.
Ifthe extensionunit
is used, connect the DC24V terminals between the base unitand extension
unit. The
COM terminals are also connectedinthe same manner.
Any externalpower must not be suppliedto these terminafs.
!
-5-

'/I.
,,, -/I--
,$ ".,
3-1 EXAMPLE OF CONNECTIONS
(1) Sink input modefs (F2-40/60170, F2-40/6OOO-U, F2-40/6OUO-UL)
Proximity
K
24+
Push button Limit Rotary Timer
switches switches switch contact
(2) Source input modefs ~FZ-~O/~OCICI-ES)
Proximity Push button Limit
I
switches switches
6mA 505 506
24+ ov
Rotary Timer
switch contact
3-2 lNPU1 TERMINALS
-6-

3-3 INPUTCIRCUIT SPECIFICATIONS
Operation
current
__ ~
1 OC24V Input DC24V Input
(Sink input)
DC4mA Min.
OFF-'ON DC4mA Min.
I I
Response
time
lnpuf
Input circuit
OFF-'ON Approx.
l0m.sec
Approx. 10m.sec
ON-+OFF Approx. 5m.sec Approx. 5rnsec
DC24V
=k 4V
DC24V 54V
(Self-supply) (Self-supply)
Rated inputvoltage
I I
I I I
Insulation Photocoupler insulation
lnout
AC2mA Max. AC2mA Max.
Approx. 15m sec
Approx.
8m sec
Approx.
t5m sec
Approx.
8m sec
I
Indication 1 LEDturnsONwhen input is activated.
3-4 CAUTlONS
(I) Connect input control devices, e.g. limit switches, push butto&, to the input terminations as
specified.
(2) Incase of sink input models, non-voltagecontactdevices are poweredfrom the inputterminals
and the 24V terminal points can be used to power external transistors such
as proximity
switches.
The capacity of 24V DC source is rated by 0.1 Amp (F2-40) and 0.2 Amp (FZ-60) from 24V
terminalinadditionto each 7mAfrom
all inputterminals.
(3) In case of source input modefs, non-voltage contact devices are powered from the 24V termi-
nals and the current rating
at each input terminal is 24VDC, 6mA. The control devices should
be specifiedaccordingly.
The 24V terminal points can also be used to power externaf transistors such
as proximity
switches.
Totaf
of 0.1 Amp (F2-40)and 0.2 Amp (F2-60) currentby two 24V terminals can be usedfor
such transistors inadditionto each
6mA suppty to all inputterminals.
Iffurther more power
is requested, use an externaf power source of 16 to 36V DC.
The OV terminals are used for negativesof 24V DC source.
(4) If transistor circuits, such as proximity switches, are connectedto input terminals and have a
parallel or series resistance, their parallelshould be more than 10OKL-l andtheir series resistance
less than 1 KO2.
(5) Three common terminals are connected internally and are common. However, thte base and
extension unit commons are not linked unless connected together externalfy
as detailed in
other section.
The commonterminal
is also used for a negative of 24V DC source.
(6) For the sake of convenience andappearance andto avoiddamage of failure, input wires should
be boundor cabledtogether.
It: is recommended that input wires are not longer than 20 metersfor the general use, However,
the tength can be longer but depends uponthe conditionsof the noise environmentand voltage
drop.
-7-

3-5 AC INPUT HANDLINGS (F2-40/60OO-C1A1, A2)
When no contacr input devises such as proximity switches or photo sensors are connected to
input terminals, be aware that the leakage current may activate the input signal incorrectly.
Where the leakage current
is more than 2mA, it may prove necessary to provide additional
bleeder resister
or CR circuit (ex. 0.5yF + IOOSt), otherwise use input devices with tow leakage
current
less than 2mA.
Run stop
switch switch Limit switch
1 IO/
I20V
- (Example: F2-40MR-UAi 1