MKS Spectra-Physics HighQ-2 User manual

©Newport Corporation MKS Spectra-Physics Confidential 1of 11
Pre-InstallationGuide
For all Spirit & HighQ-2
Laser Models
Spectra-Physics,Inc.
3635 Peterson Way
Santa Clara, CA 95054
April 2020

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Table of Contents
Introduction........................................................................................................................3
When the system Arrives...................................................................................................4
Inspection ...........................................................................................................4
Review Instruction Manuals................................................................................4
Laser Safety Considerations...............................................................................4
Diagnostics.........................................................................................................4
Pre-Installation Considerations..........................................................................................5
Locationand Environment...................................................................................5
Physical Description .............................................................................................6
Utility Requirements...........................................................................................................7
Computer Requirements.....................................................................................8
Pre-InstallationChecklist....................................................................................................9
Physical Locations:.............................................................................................9
Maintenance Agreement .................................................................................................10
Nalco Mixture....................................................................................................10
Filters ...............................................................................................................................10
Chiller Fluid.......................................................................................................11
GeneralProcedures..........................................................................................11

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Introduction
Congratulations on your purchase of a Spectra-Physicssystem. This guide describes pre-
installation information for your laser system.
Some preliminary planning is essential to avoid unnecessary delays during installation
and to ensure easy operation and access to your system. You are requested to carefully
consider your operating environment prior to installation. Proper water, power and room
temperature are required for each system.
A checklist of pre-installation considerations is provided in this guide. You are responsible
for meeting these requirements prior to installation, with due consideration given to all
applicable building and safety codes.
We at Spectra-Physics intend to provide you with responsive support so that you can
derive great satisfaction and value in using our systems for your applications. We are
available to you at 1-800-456-2552.

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When the system Arrives
Inspection
When the system arrives, any sign of damage to the shipping crates should be brought
to the attention of the delivering freight company. A claim must be filed with that
commercial carrier (usually within 30 days). Notify the originating Spectra-Physics office
of any shipping damage. Shipping damage is not covered by Spectra-Physics.
Your packing list will show all items that you have ordered. Open all the packages and
check each item for possible damage during shipping. Check the items against your
packing list. Some items may have been installed at the factory.
Each system comes with a manual; verify that you have received this item.
Please report any missing or damaged items to Spectra-Physics, or you may contact your
Spectra- Physics Sales Engineer.
Review Instruction Manuals
Please read the manual to get vital information about your system. Familiarize yourself
with the system. You are encouraged to spend as much time as possible reviewing the
system components before your Spectra-Physics Service Engineer arrives for the
installation and training.
Laser Safety Considerations
In addition to reviewing the sections in the manual regarding laser safety; be sure to
have
the proper safety glasses available for ALL lab personnel present during the installation
and testing of your system. For more information, please call Spectra- Physics at 1-800-
456-2552.
Diagnostics
During the course of installation, power measurements will be demonstrated on all of
the appropriate wavelengths. Your Service Engineer can identify which specifications
will be demonstrated and the equipment necessary to conduct such tests. A non-
standard system will require special consideration.
To have other published specifications demonstrated, consult with your Service Engineer
to determine whether additional diagnostic equipment will be required.

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Pre-Installation Considerations
Location and Environment
The location of the system and environment of your lab should have the following features:
A. A safe location that meets all applicable building codes.
B. Easy access with adequate clearance around the instrument.
C. An optical table that will meet the space requirement of the instruments
to be installed.
D. Proper air conditioning could be critical for the performance of the laser.
For certain applications ambient room temperature changes may be an important
factor for the laser system’s performance. Air ducts should not blow directly on
laser or optical path.
E. To ensure stable day-to-day operation, the recommended minimum and maximum
operating room temperatures are 20 - 25°C. Room temperature should ideally be
22°C and should not fluctuate ±1°C during any two-hour period.
F. In some applications vibration isolation may be required for your system.
Structural integrity of the flooring could play an important role.
G. Please note that the laser head is very heavy and requires a sturdy and stable
optical table.
Consider room requirements for future maintenance and upgrades by your Spectra-
Physics Field Service Engineer.

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Physical Description
Dimensions and Weights
inches (L,W,H) mm (L,W,H) pounds kilograms
HighQ-2
Laser Head 8.74 x 8.03 x 4.06 222 x 204 x 103 13.6 6.2
Controller 18.9 x 19.0 x 3.5 479 x 483 x 88 28.2 12.8
Spirit One models
1040-8 / ps10 Laser Head 26.9 x 12.2 x 6.4 683 x 310 x 163 88.0 40.0
1040-8-SHG Laser Head 29.9 x 12.2 x 6.4 759 x 310 x 163 99.0 45.0
Power Supply 11.0 x 5.7 x 1.9 280 x 144 x 48.5 < 8.60 < 3.9
Chiller 15.7 x 19.0 x 10.5 400 x 483 x 267 68.0 31.0
Spirit 4, 8, 16, 16HE, 30HE
Laser Head 34.4 x 13.4 x 7.3 874 x 340 x 185 155.0 70.0
Controller / Chiller 25.6 x 22.1 x 29.4 650 x 560 x 746 176.0 80.0
Spirit 70 & 100
Laser Head 39.7 x 14.6 x 9.0 1009 x 370 x 229 >154.4 >70.00
Controller / Chiller 31.5 x 21.8 x 43.4 800 x 553 x 1103 220.5 100.0
Dimensions
Weight
Laser

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Utility Requirements
Water
The Spirit is a closed loop cooled system. If a water-to-water chiller model is ordered, utility
water services with a flow speed of 13 to 20 liters per minute (3.4 to 5.3 GPM) might be
required.
Power Requirements
HighQ-2
Controller 100 – 240 VAC, 50/60 Hz
Current: <2A
Spirit One
Power Supply 90 – 305VAC, 47 – 63 Hz
Current: <10A
Chiller (HECR008)100 – 240VAC, 50/60 Hz
Current: 10A
Spirit 4, Spirit 8, Spirit 16 (non-HE)
Controller/Chiller 100 – 230 VAC, 50/60 Hz
Current: <16A
Spirit 16HE, Spirit 30HE
Controller/Chiller 100 – 240 VAC, 50/60 Hz
Current: <14A
Spirit 70 and Spirit 100
Controller 208 – 230 VAC, 50/60 Hz, Single Phase (NEMA-6- 20 socket)
Current: <16A
Chiller 208 – 230 VAC, 50/60 Hz, Single Phase (NEMA-6- 20 socket)
Current: <16A

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Computer Requirements
• Pentium processor or newer, 1 GHz or higher
• 1 GB RAM, or greater
•
• 30 MB available disk space for installation, or greater
•
• a mouse or other Windows-compatible pointing device
•
• a video display with at least one of the following screen pixel resolutions: 800 x
600, 1024 x 768, 1280 x 768, 1280 x 800, 1280 vx 1024, 1600 x 1200, or 1680 x
1050.
•
• an available USB port for direct connection to the provided USB-CAN adaptor
(avoid using a USB splitter or hub).
•
• For Spirit 70/100 systems, an available ethernet port is required to utilize the
laser’s built-in GUI, via direct connection to the Spirit head’s ethernet port (RJ-45
connector).
HighQ-2, Spirit One, Spirit 4, Spirit 8, Spirit 16, Spirit 16HE, Spirit 30HE:
Spirit graphical user interface (GUI) control software loaded on a Windows7© or Windows
10© 32-bit or 64-bit computer. For more information on the control software, refer
to the
User's Manual.
Spirit 70 & Spirit 100:
To access the GUI for the laser, any computer with network hardware and a patch
cable is sufficient (RJ-45 connectors). As software, any browser software is suitable.
To access the GUI, please refer to the system manual of your Spirit laser system.
In order to maintain CDRH safety requirements, run only the GUI software on the control
computer during laser operation, i.e., do not run other software at the same time.

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Pre-Installation Checklist
Physical Locations:
❑ A location with adequate clearance around system to conduct service and
accessible by Spectra‐Physics personnel.
❑ A temperature-controlled room.
❑ Utility services have been installed.
❑ Local building and safety codes are in compliance and have been verified.
When Your System Arrives:
❑ Check crates for damage.
(If damaged, file a claim with the carrier and notify Spectra‐Physics.)
❑ Uncrate and place the system on your work surface.
(Two or more people may be required to lift some equipment.)
❑ Compare the packing list with your quotation. Call your Spectra-Physics
office about any discrepancies.
❑ Check that all manuals were received.
❑ Save all packing and shipping material until the installation has beencompleted.
❑ Obtain the correct safety glasses and a powermeter.
Customer Signature Date
Phone Number Fax Number
E-Mail Sales Order Number
Before the arrival of your Spectra-Physics Service Engineer please review the
following pre- installation requirements. When all the requirements have been
met, initial the boxes and fax a signed copy to the Spectra-Physics Service
department at [phone].

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Maintenance Agreement
To maintain a valid warranty on your Spectra-Physics system, it is necessary for the
customer to assume the responsibility and perform the routine maintenance program.
Failure to do so may result in the warranty being voided.
Nalco Mixture
The Nalco Cleaner (P/N 1607-0547) is used to flush your system clean of ferrous metals
and copper alloys as a result of corrosion. It is recommended as a maintenance
procedure that the chiller/critical cooling loop in each piece of equipment is cleaned and
treated 1x per year. The laser does not have to be lasing. The cleaner should be
circulated for a minimum of 8 hours (the longer the better if time permits in order to
assure thoroughcleaning).
Filters
ALPS filter
All models except HighQ-2 and Spirit One:
When the laser cavity humidity reaches an unacceptable level, the ALPS air purge filter
(P/N 90074765) should be replaced. This filter has an average lifetime 1.5 to two years,
depending on the relative humidity and the temperature of the operating environment.
All models except HighQ-2:
The Chiller’s filter screen should be inspected and cleaned every 3 months, or else
ex changed when it can no longer be rinsed clean. You should also monitor the laser
Chiller temperature to make sure cooling is within specifications.
If the laser is not going to be used for an extended period of time, turn off the laser and
drain the cooling solution.

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Chiller Fluid
The chiller fluid level should be appropriate for the model laser and must meet Spectra-
Physics specification requirements. Insufficient cooling could result in a decrease of
performance or damage to the laser system.
The Antifrogen L coolant solution (P/N 10734) is a concentrated liquid corrosion inhibitor
designed for use in closed loop cooling systems. It can be added in combination with
distilled water* in a ratio of 1:3 to a closed cooling system, resulting in a proper treatment
without dilution for up to 6 months. This solution is a complete inhibitor that protects
ferrous metals and copper alloys from corrosion. It is nitrite free and minimizes the
challenge of bacteria control (depending on environment and usage). Also, the
Antifrogen L coolant solution will ensure a correct coolant level readout of the chiller.
Fill the chiller reservoir with a mixture of Antifrogen L and distilled water, ratio 1:3. Do not
use deionized water, and do not place the chiller above the laser (should a leak develop,
dripping water may damage the laser). The chiller must always be on when the power
supply is on, even if the laser diodes are not on
* CAUTION: DO NOT USE DEIONIZED WATER
NOTE: To restrict the growth of algae in the reservoir, it is recommended that the
reservoir cover be kept in place and that all circulation lines be opaque. This will
eliminate the entrance of light that is required for the growth of most common algae.
GeneralProcedures
The chiller operation of the laser system should be checked once a week. The power
output and the mode-locking of the system should also be checked once a week by
verifying the output values.
If any of the output characteristics have changed, please call Spectra-Physics Technical
Support at 1-800-456-2552.