MKS Spectra-Physics InSightX3 User manual

MKS INSTRUMENTS, INC.
SPECTRA-PHYSICS LASERS
3635 PETERSON WAY • SANTA CLARA, CA 95054-2809 • USA
P: +1.408.980.4300
WWW.MKSINST.COM • WWW.SPECTRA-PHYSICS.COM
Pre-Installation Guide
InSight
®X3 TM

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Introduction
Thank you for purchasing a Spectra-Physics®InSight®X3TM Laser. This pre-install guide provides
instructions to prepare your laboratory for delivery and installation of the laser. We hope that it is
able to answer many of the questions that you may have regarding the laboratory requirements,
installation procedures, and maintenance.
This guide is meant to be an additional resource in addition to the InSight X3 User’s Manual. It
outlines the main requirements necessary before the laser is delivered. The User’s Manual contains
all the necessary laser safety, compliance, control, and operation information. If there are any
additional questions please ask one of the members of the Spectra-Physics team.
When your laser is ready to ship you will receive a call or email from one of our customer service
engineers to plan out the delivery and installation of the system by one of Field Service Engineers.
Please follow the steps outlined to properly plan for the installation. Important items include the
operating environment, power, computer control, and physical space. A detailed checklist in Section
2 shows the necessary considerations. These requirements must be met prior to installation, and
consideration should be given to all applicable building and safety codes.
We at Spectra-Physics intend to give you responsive and thorough service. For US Customers, the
service team is available at 1-800-456-2552 or [e-mail] for any questions. For
worldwide support please refer to https://www.spectra-physics.com/company/contact/ or the InSight
X3 user’s guide table 8-1.
Best Regards,
Spectra-Physics/MKS Sales, Service, and Product Management teams

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1 –Installation Location and Environment
The location of the system and environment of your laboratory should follow these guidelines:
A. A safe location that meets all applicable building codes.
B. Easy access around the laser for service personnel to perform maintenance.
C. An optical table that will meet the space requirement for both the laser and instruments
to be installed.
D. Proper environmental HVAC controls including air conditioning and heat are important
to keep a stable environment. Air ducts should not blow directly on laser or optical path.
E. To ensure stable day-to-day operation, please follow the recommended operating
conditions below. The ideal room temperature is 22°C with fluctuations less than ±1°C
during any two-hour period
F. In most applications, vibration isolation is required and structural integrity of the floor
will impact system performance.
G. The laser head weighs close to 200 Pounds and is required to be mounted to a sturdy
and stable optical table. Two or more people are required to lift the laser on to the table.
1.1 Physical Description
Dimensions and Weights
Unit
In. (L,W,H)
Cm. (L,W,H)
Lb.
Kg.
Laser Head, InSight®X3TM
35.8 x 19.8 x 7.3
91.0 x 50.2 x 18.4
185 lb
84 kg
Model IPS300 Supply
17.90 x 19.00 x 6.9
45.5 x 4.83 x 17.5
28 lb
13 kg
Umbilical Length
10 ft
3m
ThermoRack 401 Chiller
20.0 x 19.0 x 10.5
50.8 x 48.3 x 26.7
49.5 lb
22.5 kg
Please refer to the InSight X3 user manual for outline drawings of the laser head, power supply, chiller,
and rack.
1.2 Environmental Requirements
Feature
Specification
Altitude
Up to 2000 m

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Temperature, operating
20 ºC to 25 ºC
Relative humidity, operating
Maximum 75% noncondensing, up to 25 ºC
Temperature, storage
20 ºC to 25 ºC
Relative humidity, storage
< 65% for 15ºC to 35 ºC
Cooled water temperature in closed-loop
chiller
21ºC typical1
1. Avoid obstructing the air exhaust grills which will result in the recirculation of hot exhaust air. Cooling air
enters through the front panel and exits through the rear fan apertures.
1.3 Utility Requirements
Chiller and Cooling Liquid
The InSight®X3TM has a closed-loop liquid cooling system and requires no utility water services. Use
ONLY full-strength Nalco Coolant (P/N 1607-0546) that contains corrosion and bacterial/algal
growth inhibitors. It is included in the InSight X3 crate. Never use deionized water, it can cause
damage to the laser.Fill the chiller reservoir following the instructions in the chiller manufacturer's
user manual.
The chiller should be placed below the laser in a position where if a leak were to develop it would
not damage the laser or other components on the optical table. The chiller must always be on when
the power supply is on, even if the laser is not running.
Electrical Power Requirements
It is recommended to connect the laser and chiller on separate AC power circuits.
Unit
Maximum Power Requirement
IPS300 Power Supply
100 –120 V~/ 10 A max.
200 –240 V~/ 6 A max.
50 / 60 Hz
ThermoRack 401 Chiller
100 –240 V~ / 9 A max.
50/60 Hz
Room Temperature (ºC)
Typical Heat Generation
Maximum Heat Generation
20 ºC
775W
1050W
25 ºC
1100W
1350W

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1.4 Computer Requirements
Two modes of control are offered for the standard InSight®X3TM system:
A. InSight graphical user interface (GUI) control software for use on a Windows©based computer.
For more information on the control software, refer to the user manual. In order to run the GUI
control software, the control computer must meet these minimum requirements:
Intel or AMD 32 or 64-bit, single or multi-core processor with > 1 GHz clock speed
1 GB RAM
32MB available disk space for installation
a CD-ROM or DVD-ROM drive
a mouse or other Windows®-compatible pointing device
a video display with 1024 x 768 (SVGA) or higher resolution
an available USB port
Microsoft Windows 10®, Windows 7®, or Windows XP®operating system
B. Serial commands that can be sent to the Insight laser through a RS-232 or USB connection.
For more information on the commands, please refer to Appendix A: Programming Guide in the
User’s Manual.

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2 –Pre-Installation Checklist
Physical Location:
A location with adequate clearance around system to conduct service and accessible by
Spectra-Physics®personnel.
A temperature controlled room.
Utility services have been installed.
Local building and safety codes are in compliance and have been verified.
When Your System Arrives:
Upon receiving your system, immediately inspect the outside of the shipping containers. If there is
any sign of damage, immediately call Spectra-Physics and file a claim with the carrier.
The InSight®X3TM crates have been designed to sustain some physical damage.
•If the crate is externally damaged, or any of the shock or tilt indicators show
damage please file a claim with the carrier and notify Spectra-Physics.
The InSight X3 laser is designed to be installed on site by a factory-trained installation
engineer. Do not open the laser packaging prior to the engineer’s arrival unless specifically
told to do so by the factory.
Uncrate and place the system on your work surface.
•Two or more people will be required to lift some equipment.
Compare the packing list with your quotation. Call your Spectra-Physics office about any
discrepancies.
Check that all manuals were received on the included USB drive.
Save all packing and shipping material until the installation has been completed.
Obtain the proper safety glasses and a power meter if installing the laser system
Read the user manual sections titled Receiving and Inspection and Chapter 4: Installation
Customer Signature Date
Phone Number Fax Number
E-Mail Sales Order Number

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3 –When the System Arrives
3.1 Inspection
When the system arrives, any sign of damage to the shipping crates should be brought to the
attention of the delivering freight company and noted on the invoice before signing the invoice. A
claim must be filed with that commercial carrier (usually within 30 days). Notify the originating
Spectra-Physics®office of any shipping damage. Shipping damage is not covered by Spectra-
Physics.
Your packing list will show all items that you have ordered. Open all the packages and check each
item for possible damage during shipping. Check the items against your packing list. Some items
may have been installed at the factory. Please report any missing or damaged items to Spectra-
Physics.
3.2 Review Instruction Manuals
Please review the InSight®X3TM user manual to familiarize yourself with the laser system. This is
located on a USB drive included in the shipment and can also be sent electronically by Spectra-
Physics Sales and Service personnel. In particular, please refer to Chapter 4 of the user manual for
more information on installation.
3.3 Laser Safety Considerations
In addition to reviewing the sections in the manual regarding laser safety, be sure to have the proper
safety glasses available for all lab personnel present during the installation of your system. For
more information on laser safety please refer to Chapter 2 of the user manual, contact Spectra-
Physics, or your in-house laser safety officer.
3.4 Diagnostics
During the course of installation, power measurements will be demonstrated on all of the
appropriate wavelengths. Your Customer Service Engineer can identify which specifications will be
demonstrated and the equipment necessary to conduct such tests. A non-standard system will
require special consideration.
To have other published specifications demonstrated, consult with your Customer Service Engineer
to determine whether additional diagnostic equipment will be required.
Basic diagnostics equipment such as power meter and spectrometer are required to operate and
maintain the laser systems. We recommend that you obtain this basic diagnostics equipment before
the system is installed.

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4 –Maintenance
Standard maintenance is necessary for standard operation of the InSight®X3TM laser
system and to maintain both standard and extended warranties. Detailed below are some
of the standard maintenance procedures; for a more detailed explanation please refer to
the user’s manual. Failure to perform standard maintenance procedures may result in in
the warranty being voided.
4.1 Laser Head Maintenance
There is no regular maintenance needed for the InSight X3 laser head.
4.2 Thermo Rack 401 Chiller Maintenance
Chiller Fluid
The Chiller should be fully filled with the Nalco circulating solution and checked regularly.
Insufficient cooling could cause a decrease of performance or a shutdown of the laser
system. It is recommended to keep the chiller on and running full time to shorten turn on
time.
Nalco Mixtures
The Nalco circulating solution (P/N 1607-0546) is a premixed liquid corrosion inhibitor,
bacterial growth inhibitor, and cooling liquid designed for use in the closed closed-loop
cooling system on the InSight X3 Laser System. It should be replaced every 6 months
following the procedure in the user manual. Please dispose of the Nalco mixture properly
following the MSDS located in the user manual.
The Nalco Cleaner solution (P/N 1607-0547) is used to flush and clean the laser system of
ferrous metals and copper alloys as a result of corrosion. An annual maintenance
including flushing of the cooling lines with Nalco Cleaner is suggested. The cleaner
should be circulated for a minimum of 8 hours (the longer the better if time permits in
order to assure thorough cleaning).
4.3 IPS-300 Power Supply Maintenance
The IPS-300 is not user serviceable. It includes a purge system that removes humidity
from the laser cavity. The purge filter (P/N 2200HT-ETN) should be replaced when the
humidity in the system rises above 10%. In most environments this will be longer than one

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year.
Regularly inspect the input air filter on the power supply for a buildup of dust and debris.
If dirty, remove the filter and wash it in clean water. Operating the laser in a clean
environment will provide for the longest filter lifetime.
4.4 General Procedures
The Chiller, output power, and general performance of the laser system should be
checked regularly. If any of the output characteristics have changed please call Spectra-
Physics
®
Technical Support at 1-800-456-2552, or call your local customer service or sales
engineer. A list of global service centers is located at https://www.spectra-
physics.com/company/contact/ and in Chapter 8 of the User’s Manual.