Mopar K6862677 User manual

Hard Folding Truck Bed Cover
1
www.mopar.com
Kit Contents- Standard bed install
1
2
3
4
5
6
7
8
9
10 11
12 13 14 15 16
K6862677
June 20, 2019
NOTE:
A soapy water
solution will help
with assembly in
Step 7.3.
Part Number Description
Callout
(REF)
68400701AA Hard Folding Cover Assembly 1
RH (passenger side) Rail 2
LH (driver side) Rail 3
226B0007 Clamp (Pack of 6) 4
326A0004 Bulkhead Seal
(1) 65" Seal 5
326A0008
Cab Bumper (3)
Replacement Bumpers (4)
6
311A0004 Drain Hose
(2) Hoses 7
281B0001
Prop Rod (2)
Replacement part (1)
8
9
10
11
12
13
14
15
16
356B0006
Prop Rod Replacement Kit
(2) Clip Assemblies
Clips and Screws
326A0010
Rail Seal - Truck Bed Kit
(2) 8.5' Seals
Alcohol Prep
Adhesion Promoter
356A0011 Rail Drain Caps
(2) Caps
356B0005 Slide Lock Knob
(2) Knobs
356A0013
Slide Lock - Prop Rod
(2) Slider Locks
326A0011 Side Seal - Cover
(2) 8.5' Seals
326A0013
Panel Bumper - Cover
(2) Bumpers
82215227 Ram 5'7" Bed
68400704AA
Not ca ll ed out a bove
Individua l components tha t ca n
be repla ced on cover or s ide ra i l s
wi thout needing to re pl ace full
a s s e mbl y
234B0027
Top Side Buckle Kit
(2) Assemblies
254B0001
Elevator Bolt Kit
(2) Assemblies

Hard Folding Truck Bed Cover
2
www.mopar.com
Kit Contents- Standard bed install
1
2
4
5
7
9
10 11
12 13 14 15 16
6
8
3
K6862677
NOTE:
A soapy water
solution will help
with assembly in
Step 7.3.
Part Number Description
Callout
(REF)
68400703AA Hard Folding Cover Assembly 1
RH (passenger side) Rail 2
LH (driver side) Rail 3
226B0007 Clamp (Pack of 6) 4
326A0004 Bulkhead Seal
(1) 65" Seal 5
326A0008
Cab Bumper (3)
Replacement Bumpers (4)
6
311A0004 Drain Hose
(2) Hoses 7
281B0001
Prop Rod (2)
Replacement part (1)
8
9
10
11
12
13
14
15
16
356B0006
Prop Rod Replacement Kit
(2) Clip Assemblies
Clips and Screws
326A0010
Rail Seal - Truck Bed Kit
(2) 8.5' Seals
Alcohol Prep
Adhesion Promoter
356A0011 Rail Drain Caps
(2) Caps
356B0005 Slide Lock Knob
(2) Knobs
356A0013
Slide Lock - Prop Rod
(2) Slider Locks
326A0011 Side Seal - Cover
(2) 8.5' Seals
326A0013
Panel Bumper - Cover
(2) Bumpers
82215224 Ram 6'4" Bed
Not ca ll ed out a bove
Individua l components that can
be repla ced on cover or s i de ra il s
wi thout ne eding to repl a ce ful l
a s s e mbl y
68400706AA
Elevator Bolt Kit
(2) Assemblies
Top Side Buckle Kit
(2) Assemblies
234B0027
254B0001
June 20, 2019

3
www.mopar.com
1
2
3
5
7
9
12
Hard Folding Truck Bed Cover
Kit Contents- Ram Box bed install
10 11
13 14 15 16
6
8
K6862677
NOTE:
A soapy water
solution will help
with assembly in
Steps 4.2 & 7.3.
Part Number Description
Callout
(REF)
68400702AA Hard Folding Cover Assembly 1
RH (passenger side) Rail 2
LH (driver side) Rail 3
326A0004 Bulkhead Seal
(1) 65" Seal 5
326A0008
Cab Bumper (3)
Replacement Bumpers (4)
6
311A0004 Drain Hose
(2) Hoses 7
281B0001
Prop Rod (2)
Replacement part (1)
8
9
10
11
12
13
14
15
16
356B0006
Prop Rod Replacement Kit
(2) Clip Assemblies
Clips and Screws
326A0010
Rail Seal - Truck Bed Kit
(2) 8.5' Seals
Alcohol Prep
356A0011 Rail Drain Caps
(2) Caps
356B0005 Slide Lock Knob
(2) Knobs
356A0013
Slide Lock - Prop Rod
(2) Slider Locks
326A0011 Side Seal - Cover
(2) 8.5' Seals
326A0013
Panel Bumper - Cover
(2) Bumpers
82215225 Ram w/RamBox 5'7" Bed
Not ca l l ed out a bove
Individual compone nts tha t ca n
be repl a ced on cover or si de ra il s
wi thout needing to repla ce ful l
a s s e mbl y
68400705AA
234B0027
Top Side Buckle Kit
(2) Assemblies
254B0001
Elevator Bolt Kit
(2) Assemblies
June 20, 2019

4
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1. BULKHEAD SEAL STRIP INSTALLATION- Standard and RamBox beds
Remove the paper backing and apply
the seal strip to the top of the bulkhead.
Trim the ends to tightly fit to the sides
of the bed. Apply along the radius of
the bulkhead back edge (1).
Place the rail on the truck bed cap.
The slotted bracket will be in the front
toward the bulkhead. Check that the
rubber flap seal is flat on the bed cap (3).
Begin placing the clamps as shown in
the next steps.
Repeat on the other side.
NOTE: Installing the rails square to the
truck bed is the key to a successful
installation. Angle shims (2) are pre-installed
to the rails per application.
In the later installation steps continue to
check that the rails are level before
tightening.
3. RAIL CLAMP INSTALLATION- Standard bed
NOTE: When installing the rail clamps
make sure the clamp is inserted all the
way up into the rail, and the clamp teeth
are aligned to the rail slots to ensure
a secure grip.
NOTE: Wipe the surface with isopropyl
alcohol before applying.
1.1
2.1
2. RAIL INSTALLATION- Standard bed
NOTE: For RamBox Bed Rail installation refer to Step 4
NOTE: Pressure application is 4.5 lb
roller one pass back and forth.
1
2
3
4
NOTE: Do not disassemble the clamps,
loosen the bolts to allow the clamp to open.
Slide the clamp up to capture the truck
bed rail and the cover rail. The nut faces
inside the truck bed (4). Tighten to hold
the clamps in place, one in the front, the
middle and back. Placement follows in
the next steps.
3.1
K6862677
NOTE: Installations with a drop-in bed
liner will NOT require the bulkhead seal.
June 20, 2019

5
www.mopar.com
Place the clamps (5) starting at the
front, approximately 6 to 10 inches or
152 to 254 mm from the bulkhead.
Hand tighten to hold the clamp in place.
Starting with the front clamp,
make sure the rail is pushed forward
against the bulkhead, and square with
the bed rail, apply downward pressure
on the rail while tightening the bolt.
Repeat with the middle and rear
clamps, making sure the rail is
square with the bed rail.
Repeat for the opposite rail.
3. RAIL CLAMP INSTALLATION- Standard bed
Front / Cab
Rear/Tailgate
Front / Cab
Place the rear (tailgate) clamp (6) at the
end of the rail approximately 6 inches
or 152 mm from the tailgate. Hand
tighten to keep in place.
10 ft/lbs
10 pi*lb
10 lb-pie
Place the second/middle clamp (7) near
the center of the rail. Hand tighten to
keep in place.
5
6
7
3.2
3.3
3.4
3.5
Proceed to Step 5
13,6 N-m
K6862677
3.6
June 20, 2019