Mopar K6862677 User manual

Hard Folding Truck Bed Cover
1
www.mopar.com
Kit Contents- Standard bed install
1
2
3
4
5
6
7
8
9
10 11
12 13 14 15 16
K6862677
June 20, 2019
NOTE:
A soapy water
solution will help
with assembly in
Step 7.3.
Part Number Description
Callout
(REF)
68400701AA Hard Folding Cover Assembly 1
RH (passenger side) Rail 2
LH (driver side) Rail 3
226B0007 Clamp (Pack of 6) 4
326A0004 Bulkhead Seal
(1) 65" Seal 5
326A0008
Cab Bumper (3)
Replacement Bumpers (4)
6
311A0004 Drain Hose
(2) Hoses 7
281B0001
Prop Rod (2)
Replacement part (1)
8
9
10
11
12
13
14
15
16
356B0006
Prop Rod Replacement Kit
(2) Clip Assemblies
Clips and Screws
326A0010
Rail Seal - Truck Bed Kit
(2) 8.5' Seals
Alcohol Prep
Adhesion Promoter
356A0011 Rail Drain Caps
(2) Caps
356B0005 Slide Lock Knob
(2) Knobs
356A0013
Slide Lock - Prop Rod
(2) Slider Locks
326A0011 Side Seal - Cover
(2) 8.5' Seals
326A0013
Panel Bumper - Cover
(2) Bumpers
82215227 Ram 5'7" Bed
68400704AA
Not ca ll ed out a bove
Individua l components tha t ca n
be repla ced on cover or s ide ra i l s
wi thout needing to re pl ace full
a s s e mbl y
234B0027
Top Side Buckle Kit
(2) Assemblies
254B0001
Elevator Bolt Kit
(2) Assemblies

Hard Folding Truck Bed Cover
2
www.mopar.com
Kit Contents- Standard bed install
1
2
4
5
7
9
10 11
12 13 14 15 16
6
8
3
K6862677
NOTE:
A soapy water
solution will help
with assembly in
Step 7.3.
Part Number Description
Callout
(REF)
68400703AA Hard Folding Cover Assembly 1
RH (passenger side) Rail 2
LH (driver side) Rail 3
226B0007 Clamp (Pack of 6) 4
326A0004 Bulkhead Seal
(1) 65" Seal 5
326A0008
Cab Bumper (3)
Replacement Bumpers (4)
6
311A0004 Drain Hose
(2) Hoses 7
281B0001
Prop Rod (2)
Replacement part (1)
8
9
10
11
12
13
14
15
16
356B0006
Prop Rod Replacement Kit
(2) Clip Assemblies
Clips and Screws
326A0010
Rail Seal - Truck Bed Kit
(2) 8.5' Seals
Alcohol Prep
Adhesion Promoter
356A0011 Rail Drain Caps
(2) Caps
356B0005 Slide Lock Knob
(2) Knobs
356A0013
Slide Lock - Prop Rod
(2) Slider Locks
326A0011 Side Seal - Cover
(2) 8.5' Seals
326A0013
Panel Bumper - Cover
(2) Bumpers
82215224 Ram 6'4" Bed
Not ca ll ed out a bove
Individua l components that can
be repla ced on cover or s i de ra il s
wi thout ne eding to repl a ce ful l
a s s e mbl y
68400706AA
Elevator Bolt Kit
(2) Assemblies
Top Side Buckle Kit
(2) Assemblies
234B0027
254B0001
June 20, 2019

3
www.mopar.com
1
2
3
5
7
9
12
Hard Folding Truck Bed Cover
Kit Contents- Ram Box bed install
10 11
13 14 15 16
6
8
K6862677
NOTE:
A soapy water
solution will help
with assembly in
Steps 4.2 & 7.3.
Part Number Description
Callout
(REF)
68400702AA Hard Folding Cover Assembly 1
RH (passenger side) Rail 2
LH (driver side) Rail 3
326A0004 Bulkhead Seal
(1) 65" Seal 5
326A0008
Cab Bumper (3)
Replacement Bumpers (4)
6
311A0004 Drain Hose
(2) Hoses 7
281B0001
Prop Rod (2)
Replacement part (1)
8
9
10
11
12
13
14
15
16
356B0006
Prop Rod Replacement Kit
(2) Clip Assemblies
Clips and Screws
326A0010
Rail Seal - Truck Bed Kit
(2) 8.5' Seals
Alcohol Prep
356A0011 Rail Drain Caps
(2) Caps
356B0005 Slide Lock Knob
(2) Knobs
356A0013
Slide Lock - Prop Rod
(2) Slider Locks
326A0011 Side Seal - Cover
(2) 8.5' Seals
326A0013
Panel Bumper - Cover
(2) Bumpers
82215225 Ram w/RamBox 5'7" Bed
Not ca l l ed out a bove
Individual compone nts tha t ca n
be repl a ced on cover or si de ra il s
wi thout needing to repla ce ful l
a s s e mbl y
68400705AA
234B0027
Top Side Buckle Kit
(2) Assemblies
254B0001
Elevator Bolt Kit
(2) Assemblies
June 20, 2019

4
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1. BULKHEAD SEAL STRIP INSTALLATION- Standard and RamBox beds
Remove the paper backing and apply
the seal strip to the top of the bulkhead.
Trim the ends to tightly fit to the sides
of the bed. Apply along the radius of
the bulkhead back edge (1).
Place the rail on the truck bed cap.
The slotted bracket will be in the front
toward the bulkhead. Check that the
rubber flap seal is flat on the bed cap (3).
Begin placing the clamps as shown in
the next steps.
Repeat on the other side.
NOTE: Installing the rails square to the
truck bed is the key to a successful
installation. Angle shims (2) are pre-installed
to the rails per application.
In the later installation steps continue to
check that the rails are level before
tightening.
3. RAIL CLAMP INSTALLATION- Standard bed
NOTE: When installing the rail clamps
make sure the clamp is inserted all the
way up into the rail, and the clamp teeth
are aligned to the rail slots to ensure
a secure grip.
NOTE: Wipe the surface with isopropyl
alcohol before applying.
1.1
2.1
2. RAIL INSTALLATION- Standard bed
NOTE: For RamBox Bed Rail installation refer to Step 4
NOTE: Pressure application is 4.5 lb
roller one pass back and forth.
1
2
3
4
NOTE: Do not disassemble the clamps,
loosen the bolts to allow the clamp to open.
Slide the clamp up to capture the truck
bed rail and the cover rail. The nut faces
inside the truck bed (4). Tighten to hold
the clamps in place, one in the front, the
middle and back. Placement follows in
the next steps.
3.1
K6862677
NOTE: Installations with a drop-in bed
liner will NOT require the bulkhead seal.
June 20, 2019

5
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Place the clamps (5) starting at the
front, approximately 6 to 10 inches or
152 to 254 mm from the bulkhead.
Hand tighten to hold the clamp in place.
Starting with the front clamp,
make sure the rail is pushed forward
against the bulkhead, and square with
the bed rail, apply downward pressure
on the rail while tightening the bolt.
Repeat with the middle and rear
clamps, making sure the rail is
square with the bed rail.
Repeat for the opposite rail.
3. RAIL CLAMP INSTALLATION- Standard bed
Front / Cab
Rear/Tailgate
Front / Cab
Place the rear (tailgate) clamp (6) at the
end of the rail approximately 6 inches
or 152 mm from the tailgate. Hand
tighten to keep in place.
10 ft/lbs
10 pi*lb
10 lb-pie
Place the second/middle clamp (7) near
the center of the rail. Hand tighten to
keep in place.
5
6
7
3.2
3.3
3.4
3.5
Proceed to Step 5
13,6 N-m
K6862677
3.6
June 20, 2019

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4. RAIL INSTALLATION- RamBox bed
K6862677
Remove the cargo rail end cap (1) and tie-down cleats (2).
Then remove the cargo rail from the truck bed.
4.1
2
1
NOTE: Using soapy water will help
to slide the rail along the cargo rail.
With the cargo rail removed from the
truck bed, slide the bed cover rail into
the top of the cargo rail from the back/
tailgate end. The cover rail is oriented
with the slotted bracket (3) in front and
on the inside of the truck bed.
The bed cover rail uses the rounded
clip ends (4) to spring into the cargo rail
groove (5).
4.2
8
Slide the bed cover rail forward until it firmly
contacts the bulkhead. Tighten the cargo rail
fasteners to 8 N-m.
While sliding the bed cover rail into the
cargo rail, the front/cab tie down cleat (6)
needs to be placed between the bed cover
prop rod (7) and rail drain (8).
The tie down cleat will follow in this
position as the cover rail moves into place.
4.3
4.3
Reinstall the cargo rail with the bed cover rail to the truck bed
using the same fasteners, do not tighten.
Replace the second, rear/tailgate tie-down cleat
and the cargo rail end cap.
4.4
Repeat for opposite rail.
3
4
5
76
4.5
June 20, 2019

7
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Push a threaded post (1) up from
the bottom into the pre-drilled hole (2)
in the cab panel. Place the
buckle (3) over the holes and with a
screw driver thread the screw (4)
through the buckle and into the post.
Securely hand tighten only, DO NOT use
a screw gun.
Repeat on both sides.
5. COVER TIE DOWN BUCKLE INSTALLATION- Standard and RamBox bed installations
1
2
34
Place the folded cover on the mounted
rails at the front/cab end of the bed.
6. COVER INSTALLATION- Standard and RamBox bed installations
3
2
4
1
5
The smaller front/cab panel (1) faces
forward. Align the cab panel seal (2)
to sit on top of the bed bulkhead (3)
and that it is setting squarely on
the bed rails. Align the cab panel holes (4)
with the slotted rail brackets (5).
5.1
6.1
6.2
K6862677
June 20, 2019

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Insert the flat bolt (6) through a large
rubber washer (7) and into the
cab panel hole (8) and down
through the slotted rail bracket.
6. COVER INSTALLATION- Standard and RamBox bed installation
6
8
6
From underneath the cover, attach the
following to the large flat bolt (6) inserted
in step 6.3- large rubber washer (9),
large metal washer (10), lock washer (11),
knob (12). Hand tighten.
6.3
6.4
9
13
10
11
12
Repeat steps 6.3 and 6.4 on both sides.
Unfold the cover towards the tailgate.
Make sure the cover fits squarely
between the rails.
If it is not square, loosen the knobs,
item (12) in step 6.4, and adjust the cover
side to side. Then carefully fold the cover
and re-tighten the knobs.
6.5
7
NOTE: When the cover is adjusted
correctly and sitting square with the
truck bed, the latch pall will make the
proper contact with rail as shown (13).
K6862677
June 20, 2019

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K6862677
The cover’s aluminum frame will fit
just inside the tailgate when the forward
and backward adjustment of the cover
is correct. There will be approximately a
1/4” or 6.4mm clearance (14).
With proper alignment the first two fins (15)
of the tailgate seal will be engaged with
the tailgate.
The rear edge of the cover and tailgate
seal will rest on top of the tailgate.
7. DRAIN HOSE INSTALLATION- Standard and RamBox bed installation
1
15
6.6
If forward and backward adjustment is
needed, loosen the knobs (12 from step
6.4), and move the cover forward or
backward. Making sure to also maintain
side to side squareness. Then carefully
fold the cover open and re-tighten
the knobs.
Once the cover is positioned, the knobs
should be hand tightened until the
lock washer flattens out.
14
12
6. COVER INSTALLATION- Standard and RamBox bed installation
Insert one end of the drain hose
onto the cover rail drain nozzle (1).
7.1
Route the other end of the drain hose
out through the lower access hole (2)
in the bed liner.
Install drain hoses on both sides.
7.2
2
For Standard and RamBox installations WITH a drop in liner
Remove the anchor cover (4),
a hole (3) needs to be cut in the
corner to allow the drain hose to
pass through to the access hole (2)
in the bed liner.
Do this for both sides.
NOTE: A soapy water solution
will help when reinserting
the anchor covers.
7.3
2
3
43
2
June 20, 2019

10
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Remove the adhesive backing and mount
the three cab bumpers (1) along the top
edge of the cover where it meets the
truck cab.
Install the prop rod (1) by clipping the ball
socket end (2) over the ball mount (3)
on the rail. The other end rests in the
clip (4) mounted to the rail.
8. CAB BUMPER INSTALLATION- Standard and RamBox bed installation
9. PROP ROD INSTALLATION- Standard and RamBox bed installation
1
1
1
4
3
2
3
2
8.1
9.1
4
NOTE: PRIOR TO VEHICLE OPERATION
THE BED COVER MUST BE PROPERLY
SECURED.
For the flipped up position fold the cover
open and lift it forward until vertical or
past 90 degrees toward the truck cab.
Release the prop rod (1) and fold it until it
pushes firmly onto the vertical plate (2).
Then slide the lock plate (3) down to firmly
catch the prop rod. Tighten the knob (4)
to lock the plate in place.
Do this on both sides.
Check that the cover is firmly in position
with little or no movement once you have
correctly positioned the prop rods and
prop rod lock plates.
SECURE PROP ROD POSITIONING-
Standard and RamBox bed installation
Installer to fold this document and place
it in the vehicle’s glove box.
10. INSTALLATION COMPLETION
10.1
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June 20, 2019

11
23
4
1
For the open position fold the cover
open to the last position, making sure that
the latches (1) remain secure to the bed
cover rail. Unclip the tie down strap (2)
from the stored position and clip into to the
bed cover top buckle (3). Adjust the strap
by pulling the strap end (4) through the
buckle to make sure they are tight.
Straps on both sides must be secure.
Stored
position
The tail panel can be closed with the tailgate
either up or down. Assure that both latches engage.
The tailgate can be closed with the
tail panel opened or closed.
TO CLOSE THE TAIL PANEL
TAIL PANEL OPERATION- Standard and RamBox bed
Open the tailgate and reach under
the panel for the release cable (1)
at either side of the panel housing.
Pull down on either cable to
release both rear latches and lift
the panel open.
TO OPEN THE TAIL PANEL
1
1
NOTE: DO NOT ATTEMPT TO
DRIVE WITH THE TAIL PANEL
IN A PARTIALLY OPEN POSITION.
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SECURE FOLDED AND STRAPPED
POSITIONING-
Standard and RamBox bed
NOTE: PRIOR TO VEHICLE OPERATION
THE BED COVER MUST BE PROPERLY
SECURED.
K6862677
June 20, 2019

12
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Remove the mounting hardware.
2.
COVER REMOVAL- Standard and RamBox bed installation
Fold the cover to the forward position.
1.
Remove the cover from the truck.
3.
Cleaning the top- Standard automotive soap and water with a soft sponge or cloth is recommended.
Use a shammy for drying to keep the finished polished. Wax is NOT recommended as it tends to
fill in cracks and crevices, which may affect the textured panel finish. Do NOT use any harsh
cleaners or abrasives.
Maintenance- It is recommended that you periodically check that the cover is securely attached
to the truck. Inspect the clamps and front mounting bolts to ensure they were properly installed
and have not come loose or knocked out of adjustment during operation. Covers that are used
with high frequency or that are subject to the vibrations and impact from rough roadways can cause
the cover to require adjustment.
Lubricating the latches- It is recommended that you periodically inspect and service the latches on
each panel. Clean away any excess dirt or grime and lubricate with silicone spray. Ensure that the
latches move freely in and out to properly engage the side rail and provide proper performance with
optimum security. Be careful not to overspray the cover. Wipe away any excess lubricant around
the latch location.
1.
CARE AND MAINTENANCE
2.
3.
WARRANTY
This product is warrantied to be free from defects in material and workmanship for the lesser of
3 years or 36,000 miles from the retail date of purchase. Warranty is nontransferable and
applies to the original purchaser of the bed cover product only.
The manufacturer reserves the right to determine whether a product needs to be repaired or
replaced. No labor or service allowance is given or implied. The warranty does not cover any
damage to the product caused by accident, collision, alteration, modification, customer abuse or
neglect, off-road driving, commercial use, theft, vandalism, natural disaster or loss of product or
parts. The warranty is void if the installation instructions or operating instructions are not
followed. The manufacturer assumes no liability for injury, loss, incidental or consequential
damages. The manufacturer reserves the right to substitute an entire replacement system or
provide other remedies than those listed in this warranty for discontinued products or other
reasons.
Please feel free to contact us should you require any assistance with your bed cover. Phone:
833-204-2606. Email: [email protected].
NOTE: Failure to follow these cautions may result in severe damage and will void the warranty
Do not operate the vehicle with objects on top of the cover.
Remove any snow
or foreign matter
before folding the cover.
Do NOT tow your vehicle
from the rear with this
cover on the truck.
CAUTION
K6862677
June 20, 2019

13
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1
2
3
4
5
6
7
8
9
10 11
12 13 14 15 16
Couvre-benne rigide et pliable
Contenu - Installation standard
K6862677
Remarque :
Une solution d'eau
savonneuse aidera
l'assemblage
à l'étape 7.3
Numéro de pièce Description
Légende (réf)
68400701AA Couvre-benne robuste et pliable 1
Rail RH (côté passager) 2
Rail LH (côté chauffeur) 3
226B0007 Attache (paquet de 6) 4
326A0004 Joint de cloison (1) Joint 65" 5
326A0008
Pare-chocs de cabine (3) Pare-
chocs de rechange (4)
6
311A0004 Tuyau de drainage (2) Tuyaux 7
281B0001
Béquille (2) Pièce de rechange (1)
8
9
10
11
12
13
14
15
16
356B0006
Kit de béquille de rechange (2)
Assemblages d'attaches, attaches
et vis
326A0010
Joint de rail - Kit benne (2) Joint
8,5'Prep alcool, promoteur
d'adhérence
356A0011
Bouchons de drainage du rail
(2) Bouchons
356B0005
Bouton de verrouillage coulissant
(2) Boutons
356A0013
Verrouillage coulissant -
Béquilles (2) Verrous coulissants
326A0011
Joint latéral – Couvre-benne
(2) Joints 8,5’
326A0013
Pare-chocs du panneau – Couvre-
benne (2) Pare-chocs
Couvre-benne 82215227 Ram 5’ 7”
68400704AA
Non-référencé ci-dess us - Piè ces
individuel le s pouvant ê tre
rempl acé es s ur l e
couvre-benne ou l es ra il s
la téra ux sa ns a voi r de
rempl ace r l 'as s emblage compl et
234B0027
Kit de boucle supérieure
(2) Assemblages
254B0001
Kit de boulon élévateur
(2) Assemblages
June 20, 2019

14
www.mopar.com
1
2
3
4
5
6
7
8
9
10 11
12 13 14 15 16
Couvre-benne rigide et pliable
Contenu - Installation standard
K6862677
Remarque :
Une solution d'eau
savonneuse aidera
l'assemblage
à l'étape 7.3
Numéro de pièce Description
Légende (réf)
68400703AA Couvre-benne robuste et pliable 1
Rail RH (côté passager) 2
Rail LH (côté chauffeur) 3
226B0007 Attache (paquet de 6) 4
326A0004 Joint de cloison (1) Joint 65" 5
326A0008
Pare-chocs de cabine (3) Pare-
chocs de rechange (4)
6
311A0004 Tuyau de drainage (2) Tuyaux 7
281B0001
Béquille (2) Pièce de rechange (1)
8
9
10
11
12
13
14
15
16
356B0006
Kit de béquille de rechange (2)
Assemblages d'attaches, attaches
et vis
326A0010
Joint de rail - Kit benne (2) Joint
8,5'Prep alcool, promoteur
d'adhérence
356A0011
Bouchons de drainage du rail
(2) Bouchons
356B0005
Bouton de verrouillage coulissant
(2) Boutons
356A0013
Verrouillage coulissant -
Béquilles (2) Verrous coulissants
326A0011
Joint latéral – Couvre-benne
(2) Joints 8,5’
326A0013
Pare-chocs du panneau – Couvre-
benne (2) Pare-chocs
Couvre-benne 82215227 Ram 6’ 4”
68400706AA
Non-référencé ci-de s sus - Piè ces
individuel le s pouvant être
rempl acé es s ur l e
couvre-benne ou l es ra i l s
la téra ux sa ns avoir de
rempl ace r l'as s embl a ge compl et
234B0027
Kit de boucle supérieure
(2) Assemblages
254B0001
Kit de boulon élévateur
(2) Assemblages
June 20, 2019

15
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1
2
3
5
7
9
12
10 11
13 14 15 16
6
8
Couvre-benne rigide et pliable
Contenu - Installation couvre -benne RamBox
K6862677
Remarque :
Une solution d'eau
savonneuse aidera
à l'assemblage
aux étapes 4.2 et 7.3.
Numéro de pièce Description
Légende (réf)
68400702AA Couvre-benne robuste et pliable 1
Rail RH (côté passager) 2
Rail LH (côté chauffeur) 3
326A0004 Joint de cloison (1) Joint 65" 5
326A0008
Pare-chocs de cabine (3) Pare-
chocs de rechange (4)
6
311A0004 Tuyau de drainage (2) Tuyaux 7
281B0001 Béquille (2) Pièce de rechange (1) 8
9
10
11
12
13
14
15
16
356B0006
Kit de béquille de rechange (2)
Assemblages d'attaches, attaches
et vis
326A0010
Joint de rail - Kit benne
(2) Joint 8,5'
Prep alcool, promoteur
356A0011
Bouchons de drainage du rail
(2) Bouchons
356B0005
Bouton de verrouillage coulissant
(2) Boutons
356A0013
Verrouillage coulissant - Béquilles
(2) Verrous coulissants
326A0011
Joint latéral – Couvre-benne
(2) Joints 8,5’
326A0013
Pare-chocs du panneau – Couvre-
benne (2) Pare-chocs
Couvre-benne 82215225 Ram 5’ 7” avec RamBox
Non-référencé ci-dess us - Piè ces
individuel l e s pouvant ê tre
rempl a cé es s ur l e
couvre-benne ou l es rail s
la téra ux sa ns a voi r de
rempl a ce r l 'as s embla ge compl et
68400705AA
234B0027
Kit de boucle supérieure
(2) Assemblages
254B0001
Kit de boulon élévateur
(2) Assemblages
June 20, 2019

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3.
1.1
2.1
2.
1
2
3
4
3.1
1. INSTALLATION DU JOINT DE CLOISON-
Couvre-benne standard et RamBox
REMARQUE: Essuyer la surface avec de l'alcool
isopropylique avant de l'appliquer.
Retirer le papier de protection et appliquer
la bande autocollante sur le dessus de la cloison.
Couper les extrémités pour l'ajuster aux côtés
du couvre-benne. Appliquer le long du
bord arrière de la cloison (1).
REMARQUE: La pression d'application est de 4,5 lb.
rouleau passant une fois d'un côté à l'autre.
REMARQUE: Pour l'installation du rail RamBox, voir l'étape 4.
INSTALLATION DU RAIL
- Couvre-benne standard
REMARQUE: L'installation appropriée des rails par rapport
à la benne du camion est essentielle pour une installation
réussie. Les cales inclinées (2) sont pré-installées
sur les rails selon l'application.
Au cours des prochaines étapes d'installation, continuer à
vérifier que les rails sont à niveau avant de
serrer.
Placer le rail sur les rebords de la benne.
Les supports à fente seront en face
de la cloison. Vérifier que le
joint en caoutchouc repose à plat sur le rebord
de la benne (3).
Commencer à placer les attaches comme
indiqué dans les prochaines étapes.
Répéter le procédé de l'autre côté.
REMARQUE: Ne pas démonter les attaches,
desserrer les boulons pour permettre l'ouverture
des attaches.
INSTALLATION DES ATTACHES DE RAIL - Couvre-benne standard
Faire glisser l'attache pour saisir le rail
de la benne et le rail du couvre-benne. L'écrou est du côté
intérieur de la benne (4). Serrer pour fixer
les attaches, une devant, une au
milieu et une à l'arrière. Le placement est indiqué
dans les prochaines étapes.
REMARQUE: Lors de l'installation des attaches de rail,
assurez-vous qu'elles soient complètement insérées
dans le rail, et que les fixations des attaches soient
alignées avec les fentes du rail pour garantir
une prise ferme.
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Remarque : Les installations où un creux est présent dans la doublure de caisse NE
nécessitent PAS de cloison protectrice.
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10 ft/lbs
10 pi*lb
10 lb-pie
5
6
7
3.2
3.3
3.4
3.5
13,6 N-m
3. INSTALLATION DES ATTACHES DE RAIL - Couvre-benne standard
Placer les attaches (5) en commençant par le
devant, à environ 6-8 pouces ou
152 - 254mm de la cloison.
Serrer à la main pour fixer l'attache. Avant / Cabine
Avant / Cabine
Arrière / Hayon
Placer l'attache arrière (hayon) (6) à
l'extrémité du rail, à environ 6 pouces
ou 152 mm du hayon. Serrer
à la main pour fixer.
Placer la deuxième attache (milieu) (7) près
du centre du rail. Serrer à la main pour
fixer.
En commençant par l'attache avant,
assurez-vous que le rail est poussé
contre la cloison, et perpendiculaire au
rail de la benne, appliquer une pression
vers le bas sur le rail tout en serrant le boulon.
Répéter cette étape avec l'attache
du milieu et celle de l'arrière, en vous assurant que
le rail est bien positionné sur le rail de la benne.
Répéter le procédé pour le rail du côté opposé.
Procédez à l'étape 5
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3.6
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4. INSTALLATION DU RAIL
- Couvre-benne RamBox
Répéter le procédé pour le rail du côté opposé.
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4.1
2
1
4.2
8
4.3
4.3
4.4
3
4
5
76
4.5
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Retirer l'embout du rail de marchandise (1) et les taquets de
serrage (2). Ensuite, retirer le rail
de marchandise de la benne
du camion.
Une fois le rail de marchandise retiré de
la benne, faire glisser le rail du couvre-
benne dans la partie supérieure du rail
de marchandise depuis la partie arrière/
côté hayon. Le rail du couvre-benne est
orienté de façon à ce que le support à
fente (3) soit à l'avant et à l'intérieur de la
benne. Le rail du couvre-benne utilise
les attaches arrondies aux extrémités (4)
pour s'accrocher dans la rainure du rail
de marchandise (5).
REMARQUE: Vous pouvez utiliser de
l'eau savonneuse pour vous aider à faire
glisser le rail dans le rail de marchandise.
Lorsque vous faites glisser le rail du couvre-
benne dans le rail de marchandise, le taquet
de serrage avant/côté cabine (6) doit être
placé entre la béquille du couvre-benne (7)
et le drainage du rail (8). Le taquet de
serrage conservera sa position lors de la
mise en place du rail du couvre-benne.
Réinstaller le rail de marchandise avec le rail du couvre-benne dans la
benne du camion en utilisant les mêmes fixations, ne pas serrer.
Réinstaller le deuxième taquet de serrage arrière/côté hayon
et l'embout de rail de marchandise.
Faire glisser le rail du couvre-benne vers l'avant
jusqu'à ce qu'il soit en contact avec la cloison.
Serrer les fixations du rail de marchandise à 8 N-m.

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5.
1
2
34
6.
3
2
4
1
5
5.1
6.1
6.2
INSTALLATION DE LA BOUCLE
DE SERRAGE DU
COUVRE-BENNE -
Installations standard et RamBox.
Insérer un tenon fileté (1)
dans le trou pré-percé (2)
au niveau du panneau de la cabine. Placer
l'attache (3) au-dessus du trou et
visser à l'aide d'un tournevis (4)
à travers l'attache et dans le tenon.
Bien serrer à la main seulement, NE PAS utiliser
une visseuse.
Répéter le procédé de chaque côté.
INSTALLATION DU COUVRE-BENNE -
Installations
standard et RamBox.
Placer le couvre-benne plié sur les rails
montés à l'avant/côté cabine de la benne.
Le plus petit panneau avant/cabine (1) fait
face vers l'avant. Aligner le joint du panneau de cabine (2)
pour qu'il soit sur la cloison de la benne (3)
et qu'il repose à plat sur
les rails de la benne. Aligner les trous du
panneau de cabine (4)
avec les supports à fente du rail (5).
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6
8
6
6.3
6.4
9
13
10
11
12
6.5
7
6. INSTALLATION DU COUVRE-BENNE -
Installations
standard et RamBox.
Insérer le boulon à tête plate (6) dans une grande
rondelle en caoutchouc (7) et dans le
trou du panneau de cabine (8) et dans
le support à fente du rail.
Depuis le dessous du couvre-benne, attacher ce
qui suit au boulon (6) inséré
à l'étape 6.3 -
grande rondelle en caoutchouc (9),
grande rondelle métallique (10), rondelle de blocage (11),
bouton (12). Serrer à la main.
Répéter les étapes 6.3 et 6.4 de chaque côté.
Déplier le couvre-benne en direction du hayon.
Assurez-vous que le couvre-benne s'aligne
correctement entre les rails.
Si ce n'est pas d'équerre, desserrer les boutons,
élément (12) à l'étape 6.4 et ajuster le couvre-benne,
de gauche à droite. Ensuite, replier soigneusement
le couvre-benne
et resserrer les boutons.
REMARQUE: Une fois le couvre-benne correctement
ajusté et en place sur la
benne, le loquet sera en
contact avec le rail, comme indiqué (13).
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