Motorola IMPRES NNTN7063 User manual

IMPRES
TM
User Guide
Adaptive Multi-Unit Charger
NNTN7063, NNTN7064, NNTN7065, NNTN7066,
NNTN7067, NNTN7068, NNTN7069, NNTN7070,
NNTN7071, NNTN7072, NNTN7073, NNTN7074,
NNTN7075, NNTN7076, NNTN7077, NNTN7086,
NNTN8228, NNTN8230
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TABLE OF CONTENTS
Operational Safety Guidelines ............................................................. 3
Operating Instructions.......................................................................... 4
Charging Procedure ........................................................................ 4
Initialization .......................................................................................... 6
Automatic Reconditioning .................................................................... 6
Manually Terminating the Reconditioning Process ......................... 7
Manually Initiating the Reconditioning Process ............................... 7
Troubleshooting ................................................................................... 7
Service................................................................................................. 9
Motorola Authorized Power Cords....................................................... 9
Motorola Authorized Batteries ........................................................... 10
IMPRES Feature / Benefit Description .............................................. 10
Charger Display Module (CDM)......................................................... 12
General Display Information.......................................................... 12
Display Text Orientation ................................................................ 12
Sequencing Diagrams for IMPRES Batteries ................................ 17
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IMPORTANT
SAFETY INSTRUCTIONS
SAVE THESE INSTRUCTIONS
This document contains important safety and operating instructions.
Please read these instructions carefully and save them for future
reference.
Before using the battery charger, read all the instructions and
cautionary markings on (1) the charger, (2) the battery, and (3) the
radio using the battery.
1. To reduce risk of injury, charge only the rechargeable
Motorola-authorized batteries listed in Table 4. Other
batteries may explode, causing personal injury and
damage.
2. Use of accessories not recommended by Motorola may result in
risk of fire, electric shock, or injury.
3. To reduce risk of damage to the electric plug and cord, pull by the
plug rather than the cord when disconnecting the charger.
4. An extension cord should not be used unless absolutely necessary.
Use of an improper extension cord could result in risk of fire and
electric shock. If an extension cord must be used, make sure that
the cord size is 18AWG for lengths of up to 100 feet (30.48m), and
16AWG for lengths up to 150 feet (45.72m).
5. To reduce risk of fire, electric shock, or injury, do not operate the
charger if it has been broken or damaged in any way. Take it to a
qualified Motorola service representative.
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WARNINGS (continued)
6. The IMPRES Adaptive Multi-Unit Charger can only be
repaired by a qualified service technician authorized by
Motorola. Any violation of this policy can void unit
warranty.
7. To reduce risk of electric shock, unplug the charger from the AC
outlet before attempting any cleaning.
8. For fuse replacement, use only fuses of the same type and rating
listed on the charger label. Replace fuses with Cooper-Bussman
GDC-3.15 or approve equivalent only. The following parts can be
ordered from Motorola Radio Products and Services Division (1-
800-422-4210 [US and Canada] or 1-847-538-8023 [International]):
Fuse 6587577G01
Cover 0987739G01
OPERATIONAL SAFETY GUIDELINES
• Turn the radio off when charging the battery.
• This equipment is not suitable for outdoor use. Use only in dry
locations/conditions.
• Connect equipment only to an appropriately fused and wired supply
of the correct voltage (as specified on the product).
• Disconnect from line voltage by removing the main plug from the outlet.
• The socket outlet to which this equipment is connected should be
close and easily accessible.
• For equipment using fuses, replacements must comply with the type
and rating specified in the equipment instructions.
• Maximum ambient temperature around the charger must not exceed
40°C (104°F).
• Make sure the cord is located where it will not be stepped on, tripped
over, or subjected to water, damage, or stress.
• This unit utilizes wall mount part number NLN7967.
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OPERATING INSTRUCTIONS
The IMPRES Adaptive Charger System is a fully automated battery
care system. All a user needs to do is follow these simple steps:
1. Place the radio/IMPRES battery into the charger.
2. Remove the radio/IMPRES battery when it's fully charged (LED
turns steady GREEN).
The charger pockets accommodate either a radio with an IMPRES
battery attached or an IMPRES battery alone. Prior to charging a
radio with an IMPRES battery, turn the radio off. Batteries charge
best at room temperature.
Charging Procedure
1. Plug the charger end of the power supply cord into the power
receptacle located at the back of the charger.
2. Plug the wall receptacle end of the power supply cord into the
appropriate AC outlet. A successful power-up sequence is
indicated by a SINGLE GREEN BLINK on the charger indicator.
3. Insert an IMPRES battery, or a radio with an IMPRES battery (with
the radio turned off), into the charger’s pocket by:
a. Aligning the battery contacts with the charger contacts.
b. Pressing the battery into the pocket, ensuring complete contact
between the charger and battery contacts.
4. To remove a radio or IMPRES battery from the charger, pull straight
up until the charger completely clears the charger housing.
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Once the IMPRES battery is properly seated into the pocket, the
charger indicator illuminates, indicating the charger has recognized the
presence of the battery. Refer to the charging indicators in Table 1.
Table 1. IMPRES Battery Charging Indicators
Charge Indicator Description
Single Green Blink Charger has successfully powered up.
Steady Red Charger is in rapid charge mode.
Blinking Green Charger has completed rapid charge (>90% available
capacity). Charger is in trickle mode.
Steady Green Charger has completed charging and battery is fully
charged.
Blinking Orange Battery is recognized by charger but is waiting to
charge. (Either the battery voltage is too low or the
battery temperature is too low or too high to allow
charging. When this condition is corrected, the battery
will automatically begin charging.)
Blinking Red Battery is unchargeable or not making proper contact.
Steady Orange (This feature applies to IMPRES batteries only)
Battery is in recondition or initialization mode. The
length of time the charger remains in this mode
depends upon the state of charge remaining in the
battery when inserted. (Fully charged batteries
require more time to recondition – 8 to 12 hours or
more – than fully discharged batteries.)
Blinking Red/Green (This feature applies to IMPRES batteries only)
Battery has completed charging and is fully charged.
Battery continues to be usable, but may be nearing
the end of its rated service life.
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INITIALIZATION
In order for the features of Motorola IMPRES batteries and the
Adaptive Charging System to be fully available, the data contained in
Motorola IMPRES batteries must be initialized by the charger the first
time it is charged. This process is indicated by a STEADY ORANGE
light on the charger indicator (the same as if the battery were
reconditioning). The process is automatic, includes an initial
reconditioning of the battery, and begins charging upon completion of
this process. This process requires time to initialize the battery, so the
battery should be left in the charger for approximately 12 hours or more
to complete the process. Do not remove the battery from the charger
until the STEADY GREEN light is on.
AUTOMATIC RECONDITIONING
The Motorola IMPRES Adaptive Charger, when used in conjunction
with a Motorola IMPRES battery, has the ability to determine when it is
appropriate to recondition the battery (see IMPRES Feature/Benefit
Description section for complete list of IMPRES benefits).
When an IMPRES battery is properly inserted into the charger, the
charger determines if it is appropriate to recondition the battery. If the
battery needs reconditioning, the charger automatically indicates a
STEADY ORANGE. This process may take up to 12 hours or more to
complete, depending upon the state of charge and capacity rating of
the battery when it is inserted.
It is important to note, for this process to be effective, the IMPRES
battery must be allowed to complete the recondition/recharge process.
Leave the battery in the charger until the charger indicates a STEADY
GREEN.
At the completion of the recondition cycle, the charger automatically
recharges the IMPRES battery.
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Manually Terminating the Reconditioning Process
At any time during the reconditioning process of a Motorola IMPRES
battery (STEADY ORANGE indication), reconditioning may be
terminated by removing and reinserting the battery back into the
charger within 5 seconds. This causes the charger to terminate the
reconditioning process and begin the charging process. The charger
indicator changes to a STEADY RED. The charger will attempt to
recondition the battery at the next battery insertion.
Manually Initiating the Reconditioning Process
Within 2–1/2 minutes of the initial insertion of an IMPRES battery
(STEADY RED indication), remove and reinsert the battery within 5
seconds to manually force reconditioning to occur. The charger
indicator changes from a STEADY RED to a STEADY ORANGE. This
forces the charger to recondition and automatically recharge the
battery. This is a useful feature to have when IMPRES batteries have
been in storage for several months or longer. Two or three manual
recondition cycles may be required to rejuvenate the batteries, due to
long term storage conditions.
TROUBLESHOOTING
The IMPRES Adaptive Charger incorporates the features of:
• A universal input (100 VAC to 240 V ac, 50/60 Hz) power supply
• A constant current rapid charger
• A negative pulse conditioning charger
• A reconditioning unit
The combination of the features listed above are unique in a desktop
charger. Therefore, operation of the radio with a battery attached while
in the charger is not recommended.
While in the charger, radio operation may result in minimally reduced
radio performance and extended battery charge time.
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When troubleshooting, always observe the color of the LED.
Table 2. Troubleshooting
Problem What it means... What to do...
No charger
indication
1a. Charger contact is not
being made.
1b. No power to the
charger.
1a. Check that the radio with
battery, or the battery alone, is
inserted correctly.
1b. • Make sure that the power
cord is securely plugged into
the charger and an
appropriate AC outlet, and
that there is power to the
outlet.
• Replace fuses.
Blinking Red
Indication
2a. Charger contact is not
being made.
2b. Battery is not charge-
able.
2a. Remove the battery from the
charger and replace it back
into the charger.
2b. • Verify that the battery is a
Motorola-authorized battery
listed in Table 4 . Other bat-
teries may not charge.
• Remove power from the
battery charger and, using a
clean dry cloth, clean the
gold metal charging contacts
of both the battery and the
charger.
• Replace battery.
Blinking
Yellow
Indication
3. Battery is waiting to
charge. The battery
temperature may be
below 5°C (41°F) or
above 40°C (104°F) or
the battery voltage may
be lower than the
predetermined
threshold level for rapid
charging.
3. When this condition is
corrected, the battery will
begin charging automatically.
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SERVICE
the IMPRES Adaptive Multi-Unit Charger can only be repaired by a
qualified service technician authorized by Motorola. Any violation of
this policy will void the unit warranty. For more information on
serviceability of the Multi-Unit Charger and Charger Display Module,
refer to the charger service manual, 6880309L66.
For service, contact the following depot. Please call and confirm your
return before sending the unit to the depot for service.
Motorola Service Center
1-800-422-4210 (US & Canada)
1-847-538-8023 (International)
MOTOROLA AUTHORIZED POWER CORDS
This charger is designed for use in 100 VAC to 240 VAC, 50/60 Hz
applications and uses the following Motorola power cords.
Table 3. Motorola Power Cords
Plug Type Charger Kit Charger Kit
(Display
Model)
Power Cord
No Power cord / plug NNTN7064 NNTN7072 None
U.S./NA NNTN7065 NNTN7073 3087791G01
Euro NNTN7066 NNTN7086 3087791G04
U.K. NNTN7067 NNTN7074 3087791G07
Australia/New Zealand NNTN7068 NNTN7063 3087791G10
Argentina NNTN7069 NNTN7075 3087791G13
EMEA Hybrid NNTN7070 NNTN7076 3087791G01
Korea NNTN7071 NNTN7077 3087791G16
Brazil NNTN8230 NNTN8228 3087791G22
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MOTOROLA AUTHORIZED BATTERIES
The following tables list batteries that can be used with the specific
subscriber radios identified in the table headings.
IMPRES FEATURE / BENEFIT DESCRIPTION
The IMPRES energy solution is an advanced Tri-Chemistry energy
system developed by Motorola which encompasses (a) IMPRES
batteries, (b) the IMPRES Adaptive Multi-Unit Charger and, (c) radio
hardware/software which provides the capability for IMPRES
compatible radios to communicate with IMPRES batteries.
The IMPRES Adaptive Multi-Unit Charger, when used in conjunction
with Motorola IMPRES batteries, will:
Table 4. APX 7000 Series Radio Batteries
Kit (PN) Chemistry IMPRES IMPRES 2
NNTN7033 Li-Ion Yes
NNTN7034 Li-Ion Yes
NNTN7035 NiMH Yes
NNTN7036 NiMH Yes
NNTN7037 NiMH Yes
NNTN7038 Li-Ion Yes
NNTN7573 NiMH Yes
NNTN8092 Li-Ion Yes
NNTN8921 Li-Ion Yes
NNTN8930 Li-Ion Yes
PMNN4403 Li-Ion Yes
PMNN4485 Li-Ion Yes
PMNN4486 Li-Ion Yes
PMNN4487 Li-Ion Yes
PMNN4494 Li-Ion Yes
PMNN4504 Li-Ion Yes
PMNN4505 Li-Ion Yes
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1. Maximize operation time between charge cycles by automatically
eliminating memory effect.
2. Maximize battery life by significantly reducing heat during the trickle
and post-charge cycles.
3. Eliminate the need to purchase reconditioning equipment and train
personnel to “manage battery maintenance tasks.”
With this unique patented system approach, there is no need to track
and record IMPRES battery use, conduct manual reconditioning
cycles, or remove batteries from chargers following charging.
The IMPRES Adaptive Multi-Unit Charger monitors the usage pattern
of the IMPRES battery, stores that information in the IMPRES battery,
and performs a recondition cycle only when needed.
The IMPRES Adaptive Multi-Unit Charger will not overheat the
IMPRES battery regardless of how long it is left in the pocket. The
charger monitors the battery and automatically “tops off” the battery as
required.
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CHARGER DISPLAY MODULE (CDM)
The IMPRES Adaptive Multi-Unit Charger can be enhanced with the
addition of a charger display module (CDM). For chargers with
software version 1.3 or later, order and install Motorola part number
RLN5382. For chargers with software versions 1.2 or earlier and/or
non-marked labels, which require a flash upgrade, send the charger to
the Motorola Service Center to perform the upgrade and install the
CDM (part number RLN5382).
General Display Information
The IMPRES Adaptive Multi-Unit Charger with CDM provides the user
with valuable information while performing battery maintenance and
care. The information that the charger displays and the corresponding
LED indicators are detailed in the following tables.
Display Text Orientation
In order to allow for desk or wall mounting of the IMPRES Adaptive
Multi-Unit Charger, the CDM is equipped with the ability to “flip” the
display text 180 degrees.
To do this, insert a large paper clip into the pinhole below the display
perpendicular to the desktop. A “click” indicates the toggle button has
been actuated, flipping the text 180 degrees.
Start Up
Upon Charger Power-up
LED SINGLE GREEN BLINK
Line 1 IMPRES
Line 2
If There is No Battery in the Pocket
LED OFF
Line 1 NO BATTERY
Line 2
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Non-IMPRES Battery in the Pocket
IMPRES Battery in the Pocket
Reading Battery Data
LED Any Defined Indication
Line 1 READING
Line 2 BATTERY DATA
LED Defined by Charge State
Line 1 NON-IMPRES
Line 2 BATTERY
IMPRES and Software Versions are Displayed
LED Defined by Charge State
Line 1 IMPRES
Line 2 SW xx.yy; aa.bb
NOTE:
xx.yy denotes charger SW version, and aa.bb denotes CDM
SW version.
IMPRES Battery Kit # and Serial # are Displayed
(Each IMPRES battery shows a unique serial # for Easy ID)
LED Defined by Charge State
Line 1 KIT# --------
Line 2 SN: --------------
IMPRES Battery Kit # and Chemistry are Displayed
LED Defined by Charge State
Line 1 KIT# --------
Line 2 -----CHEMISTRY
Forecasted # of Cycles Prior to Automatic Recondition
LED Defined by Charge State
Line 1 ----CYCLES
Line 2 TO RECONDITION
* Displayed only when the number of cycles prior to the next reconditioning
cycle is estimated to be less than six.
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Charger Waiting to Charge, Battery is Hot
LED Blinking ORANGE
Line 1 WAITING TO CHG
Line 2 HOT BATTERY
Charger Waiting to Charge, Battery is Cold
LED Blinking ORANGE
Line 1 WAITING TO CHG
Line 2 COLD BATTERY
Charger Waiting to Charge, Low Voltage
LED Blinking ORANGE
Line 1 WAITING TO CHG
Line 2 LOW VOLTAGE
NOTE:
Not all screens shown above will be displayed. For example,
Waiting to Charge displays (battery hot, cold, low voltage) will
only be shown if the situation warrants.
Charger is in Rapid Charge Mode
LED Steady RED
Line 1 RAPID CHARGE
Line 2
Charger is in Trickle Charge Mode
LED Blinking GREEN
Line 1 TRICKLE CHARGE
Line 2
Charge is Complete
LED Steady GREEN or Blinking RED / GREEN
Line 1 CHARGE COMPLETE
Line 2
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Charger is in Discharge/Reconditioning Mode
LED Steady ORANGE
Line 1 DISCHARGE
Line 2
Charger is Calibrating an IMPRES Battery
LED Steady ORANGE, Steady RED, & Blinking YELLOW or
GREEN
Line 1 Calibrating
Line 2 Battery
LED Steady GREEN
Line 1 Battery
Line 2 Calibrated
* All IMPRES batteries should be calibrated before initial use. An IMPRES
charger will automatically initiate calibration for all new batteries
Battery Capacity Data is Displayed as “%” in mAH, and Voltage
LED Defined by Charge State
Line 1 ----% RATED CAP.
Line 2 ----mAH --.-V
Estimated Capacity After Charge
LED Defined by Charge State
Line 1 EST CAP AFTER
Line 2 CHARGE xx%
Estimated Time Required to Complete Rapid Charge
in Hours, Minutes for NiCD & NiMH IMPRES Batteries Only
LED Defined by Charge State
Line 1 RAPID CHG ENDS
Line 2 IN xx HRS, yy MIN
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NOTE:
Fully charged IMPRES batteries immediately inserted into a
different pocket may show a slightly lower initial capacity due
to stand loss estimations. The charger will correct this
deviation when the battery reaches full charge in the new
pocket, typically in a few minutes.
NOTE:
(1)Estimated time to complete rapid charge may include any
remaining time required to complete a discharge cycle plus
the time required to complete a rapid charge cycle.
(2)Battery capacity information may not be displayed for
uncalibrated batteries.
(3)Use of IMPRES batteries with non-IMPRES chargers can
affect capacity and charge time accuracy.
(4)Use of uncalibrated IMPRES battery packs can affect
charge time accuracy.
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Sequencing Diagrams for IMPRES Batteries
IMPRES NiCD & NiMH Battery Display Sequence
LED Defined by Charge State
Line 1 KIT# xxxxxxxx
Line 2 SN: yyyyyyyyyyyy
LED Defined by Charge State
Line 1 KIT# xxxxxxxx
Line 2 yyyyy CHEMISTRY
LED Defined by Charge State
Line 1 xxxx CYCLES
Line 2 TO RECONDITION
Displayed only when the number of
cycles prior to the next
reconditioning cycle is estimated to
be less than six
LED Steady RED
Line 1 RAPID CHARGE
Line 2
LED Defined by Charge State
Line 1 xx% RATED CAP.
Line 2 yyyyy mAH zz.z V
LED Defined by Charge State
Line 1 EST CAP AFTER
Line 2 CHARGE xx%
LED Defined by Charge State
Line 1 RAPID CHG ENDS
Line 2 IN xx HRS, yy MIN
Start
(4.0 sec)
(2.0 sec)
(2.0 sec)
(2.0 sec)
(7.0 sec)
(4.0 sec)
Every
93.0 sec
Every
17.0 sec
5X
85.0
sec
(4.0 sec)
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Before Calibration:
LED Defined by Charge State
Line 1 KIT# xxxxxxxx
Line 2 SN: yyyyyyyyyyyy
LED Defined by Charge State
Line 1 KIT# xxxxxxxx
Line 2 yyyyy CHEMISTRY
LED Steady ORANGE
Line 1 DISCHARGE
Line 2
LED Defined by Charge State
Line 1 CALIBRATING
Line 2 BATTERY
LED Defined by Charge State
Line 1 RAPID CHG ENDS
Line 2 IN xx HRS, yy MIN
Every
71.0 sec
Start
(4.0 sec)
(2.0 sec)
(2.0 sec)
(7.0 sec)
(4.0 sec)
Every
13.0 sec
5X
65.0
sec
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