Nakanishi AL-H1207F User manual

取扱説明書/ OPERATION MANUAL
日本語：P1 - P10 / English：P13 - P22
1
AL-H1207F
エアーラインキット / Air Line Kit
OM-K0656 002

13
English
1. CAUTIONS FOR HANDLING AND OPERATION
■Read these warnings and cautions carefully and only use in the manner intended.
■These warnings and cautions are intended to avoid potential hazards that could result in personal injury to the
operator or damage to the device. These are classi¿ed as follows in accordance with the seriousness of the risk.
Class Degree of Risk
WARNING A safety hazard could result in bodily injury or damage to the device if
the safety instructions are not properly followed.
CAUTION A hazard that could result in light or moderate bodily injury or damage to
the device if the safety instructions are not followed.
WARNING
①Handling
Connection to the Air Line Kit should be performed by a person with experience with
compressed air and air compressors.
②Air Pressure
Compressed air is required. Do not exceed an air pressure of 1.0MPa (145psi) at primary side
and 0.85MPa (123.3psi) at secondary side of the Air Line Kit.
③Use of Clean Air
Do not use compressed air contaminated with chemicals, oil compounds, organic solvents,
salinity or corrosive gasses in order to avoid damage to the device.
④Connection of connection hose and supply air / oil hose
Connect the input connection hose and supply air / oil hose securely to avoid accidental
disconnection during use. Input air pressure should never exceed 1.0MPa (145psi).
Pressure exceeding 1.0MPa (145psi) may cause the connection hose and supply air / oil hose
to rupture.
⑤Inlet and Outlet Connections
Do not hit, impact or cause shock to the Inlet or Outlet Connector Connections. Never put undo
stress or load on the Inlet or Outlet Connector Connections. Any damage to these components
can cause air leakage and the inability of the inlet or outlet quick disconnect to adequately
secure the connection hose and supply air / oil hose.
⑥Mounting the Air Line Kit
When installing the Air Line Kit, securely install the Air Line Kit by mounting it on a Àat, level
surface. If the Air Line Kit is dropped, damage to the Air Line Kit and injury to the operator is
possible.
⑦Filter Regulator Bowl
・The bowl is made of a polycarbonate.
Do not use the Air Line Kit in conditions where chemicals or organic solvents are present in
the atmosphere.
・Do not remove the bowl guard. Using the Air Line Kit without the bowl guard may cause
injury to the operator should the bowl burst.
・When removing the bowl from the regulator, remove all pressure from the Input and Output
sides of the Air Line Kit.
Thank you for purchasing the Air Line Kit " AL - H1207F ". This Air Line Kit is designed to adjust the air Àow supply
and provide automatic oil mist lubrication to the air tool and reducer. An air motor, reducer, attachment, foot control
" AFC - 45 " and a compressor are required with this Air Line Kit.
Read this and all the associated component Operation Manuals carefully before use. Always keep this Operation
Manual in a place where a user can referred to for reference at any time.

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CAUTION
①Use of dry air
Using compressed air containing excessive moisture could result in malfunction or failure
of the attachment, reducer and air motor. If excessive moisture or condensation are found in
Filter Regulator Bowl, it will be necessary to install a dryer and larger Air Filter on the primary
side of the Air Line Kit to prevent and remove excessive moisture.
②Draining
Be sure to drain moisture and condensation from Filter Refulator Bowl regularly to avoid
moisture being carried to the attachment, reducer and air motor.
③Installation Location
Place this Air Line Kit on a Àat and level surface.
If mounting on a wall, check if the wall is Àat, and securely mount the Air Line Kit in a
horizontal direction.
④Handling
When removing the Bowl or Oil Reservoir for cleaning, carefully remove them as not to cause
damage to them.
CAUTIONS for STORAGE, INSTALLATION and OPERATION
①Do not use the Air Line Kit where corrosive gasses, chemicals, seawater, water, oils or steam
exist.
②Do not place in direct sunlight.
③Do not use where the Air Line Kit is subject to vibration or repetitive shock.
④Do not use where a heat source or radiated heat exist.
⑤To conform to " STORAGE, INSTALLATION and OPERATION " (Refer to " 6. SPECIFICATIONS ").
2. BASIC PACKAGE
When opening the package, check if it includes all items listed in " Table.1 Packing List Contents ".
In the event of any shortage, please contact either NAKANISHI (see the " 4. CONTACT US " section) or your local
dealer.
Table. 1Packing List Contents
Air Line Kit・・1pc. Connection Hose (2m)・・1pc. Rubber Pads・・4pcs.
Mounting Screws
(Cross-Recessed Truss Tapping
Screw : M6 x 20)・・4pcs.
Lubricating Oil ( K - 211 ) 70cc
・・1pc.
Washers・・4pcs.

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English
①The Filter Regulator traps small amounts of water and impure substances from the input air supply. This Air
Line Kit is not intended to be used or replace an Air Dryer.
②Air pressure can be easily adjusted.
③The oil mist supplied from lubricator to the Air Tool and Reducer will prolong their service life due to lubrication
and the reduction of heat and friction.
④This Air Line Kit is wall mountable.
⑤Attachable Tool Holder.
5. FEATURES
Hose Band・・1pc. CKD Instruction Manual・・1set Operation Manual・・1set
3. WARRANTY
We provide a limited warranty for our products. We will repair or replace the products if the cause of failure is due
to the following manufactures defects. Please contact us or your local distributor for details.
①Defect in manufacturing.
②Any shortage of components in the package.
③Where damaged components are found when initially opening the package.
(This shall not apply if the damage was caused by the negligence of a customer.)
4. CONTACT US
For your safety and convenience when purchasing our products, we welcome your questions.
If you have any questions about operation, maintenance and repair of the product, please contact us.
Company Name
Business Hours
U.S. Toll Free No.
Telephone No.
Fax No.
Web Address
:Industrial Div.
: 8:30am to 17:00pm (CST)
(closed Saturday, Sunday and Public Holidays)
: 800-585-4675
: 847-843-7664
: 847-843-7622
: www.nskamericacorp.com
Contact UsContact Us
For U.S. Market
Company Name
Business Hours
Telephone No.
e-mail Address
:
: 8:00am to 17:00pm
(closed Saturday, Sunday and Public Holidays)
: [phone]
: [email protected]
For Other Markets
ྲྀᢅὀព᭩
INSTRUCTION MANUAL
CKD
ྲྀᢅㄝ󰩣᭩
OPERATION MANUAL

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6. SPECIFICATIONS
＜Option ＞
Foot Control AFC - 45
* Foot Control is sold separately.
Model AL - H1207F
Primary Air Pressure Less than 1.0MPa (145psi)
Secondary Air Pressure Less than 0.85MPa (123.3psi)
Maximum Operation Pressure 1.0MPa (145psi)
Maximum Peak Pressure Less than 1.5MPa (217.6psi)
Maximum Peak Pressure at Hose Connection Less than 1.0MPa (145psi)
Filtration of the Filter Regulator 5ȝm
Maximum Air Volume Allowed 500Nℓ/ min Primary Side Air Pressure : 0.7MPa (101.5psi)
Air Pressure Drop : 0.08MPa (11.6psi)
Safe Pressure Regulator Operating Range 0.05 ~ 0.85MPa (7.3 ~ 123.3psi)
Pressure Relief Automatic Relief Valve
Applied Lubricating Oil ISO VG15, Liquid Paraf¿n, or equivalent
Oil Reservoir Capacity 85cm3
Dimensions W300mm X D120mm X H229mm
Weight 2.2kg
Operation Environment
Temperature 0 - 40°C
Humidity MAX.75% (No condensation)
Atmospheric Pressure 800 - 1,060hPa
Transpotation and
Storage Environment
Temperature -10 - 50°C
Humidity 10 - 85%
Atmospheric Pressure 500 - 1,060hPa
Model
・Lubricating Oil (K - 211) 70cc
・Lubricating Oil (K - 202) 1ℓ
Lubricating Oil
Use ISO VG15 Liquid Paraffin (Shell Ondina Oil #15) in the Air Line Kit
lubricator bowl (For U.S.A. speci¿cation, use Chevron Superla #9).

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English
7. PARTS NAMES
Fig. 1
Control Valve Chip Air Adjusting Valve
(ȭ6 One Touch Joint)
Secondary Joint
Oil Filter Cap
Tool Holder
300
Oil Reservoir
② Lubricator
220
Connector for Air Hose
Primary Joint
Pressure Gauge
Connection Hose
①Filter Regulator
Regulator Knob Adjusting Dome
If the Filter Regulator or Lubricator are damaged, all components are replacable by the end-user.
(Refer to Table. 2 and Table. 3.)
Table. 2
Name Model Manufacturer
①Filter Regulator W1000 - 8 - W CKD
②Lubricator L3000 - 8 - W - C
Table. 3 Filter Regulator and Lubricator Replacing Option.
Name Model Manufacturer
Filter Regulator Consumable Parts Kit
(This set includes the Diaphragm Assy, Valve Assy, Bottom
Spring, Louver, Element, BafÀe and Bowl O - Ring.）W1000 - KIT CKD
Lubricator Bowl Assy
(This set includes the Bowl Assy and Bowl O - Ring.）F3000 - W - BOWL

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8. OPERATION
Fig. 2
8 - 1 Filter Regulator (Fig. 2)
8 - 2 Control Valve (Fig. 3)
(1) Regulator Section (Fig. 2)
＜Lock and Release of the Regulator Knob ＞
Regulator Knob is equipped with Lock mechanism.
Release : Pull the Regulator Knob OUT to unlock.
Lock : Push the Regulator Knob IN to the Lock position.
(2) Filter Section (Fig. 2)
The water, dirt and debris are separated from the
compressed air.
The separated debris is collected in the Bowl.
＜Adjusting Air Pressure ＞
Turn the Regulator Knob while watching Pressure Gauge
increase or decrease.
H direction : Air pressure is increased.
L direction : Air pressure is decreased.
＜Draining (Fig. 2) ＞
Opening and closing the Drain Valve.
O direction : Draining
S direction : Stop Draining
＜To divert the drain to another location ＞
Connect a hose with a ȭ6mm I.D. (Not included / provided
by the end-user.) to the Drain Output Port and divert to
another location.
SSO
HL
Release
Pressure Gauge
Filter Section
S : Stop Draining
Drain Outlet Port
Drain Valve
O : Draining
Bowl
Lock
H : Increased L : Decreased
Regulator Knob
Turn the Control Valve and adjust the Chip Air when connected to an " IM - 300 " ROTUS Air Motor.
Turn the Groove on the Adjusting Screw of Control Valve (Chip Air) using a precision screwdriver to adjust the
airÀow.
Horizontal Position : Minimum AirÀow
Vertical Position : Maximum AirÀow
Groove is Horizontal Position
Maximum Airflow
Groove
Adjusting Screw
Groove is Vertical Position
Minimum Airflow
Groove
Adjusting Screw
Fig. 3

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English
Fig. 6
①Set the air pressure to the air motors recommended
maximum air pressure.
②Adjust the Oil Drip Rate to the recommended volume
which is 1 to 3 drops / min.
8 - 3 Lubricator (Fig. 4)
Fig. 4
(1) Oil Amount (Fig. 4)
Check the Oil Amount in the Window.
If the Lubricating Oil level is low, add additional oil.
(Supply Lubricating Oil to Upper Oil Level Limit of Fig. 4.)
(2) Replacing the Lubricating Oil and draining the water in
the Lubricating Oil (Fig. 4)
Opening and closing the Hand Operating Knob.
SSOO
Adjusting Dome
Oil Reservoir
Window
Oil Filler Cap
S：Stop Draining
Oil Output Port
Hand Operating Knob
O：Draining
Lower Oil Limit
Upper Oil Limit
(3) Adjustment of Oil Drip Rate (Fig. 5)
8 - 4 Tool Holder (Fig. 6)
When not use the Air Tool can be stored.
O
S
Adjusting Dome
S : Decrease
O : Increase
Ｆ
Ｒ
Tool Holder
Fig. 5
＜To divert the Lubricating Oil and drain the water to
another location ＞
Connect a hose with a ȭ6mm I.D. (Not included / provided
by the end-user.) to the Oil Outlet Port and divert to
another location.
CAUTION
・Make sure to turn the compressed air supply to the Air Line Kit is OFF, before replacing the
Lubricating Oil or draining the water in Lubricating Oil.
・Check the Lubricating Oil level everyday and before use. If Lubricating Oil level is low, Fill the oil
bowl with Lubricating Oil up to the Upper Oil Limit on the bowl.
・If collected water in the lubricator taints Lubricating Oil, replace the Lubricating Oil immediately.
O direction : Draining.
S direction : Stop Draining.
O direction : Increase.
S direction : Decrease.

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(1) Horizontal Installation
When the Air Line Kit is mounted from the bottom in a horizontal position Af¿x the Rubber Pads (Standard
Accessories : 4pcs.) to the bottom of the Air Line Kit.
(2) Rear Mounting or Bottom Mounting
Attach the Air Line Kit by the Mounting Screws (Cross-Recessed Truss Tapping Screw : M6 ×20) (Standard
Accessories : 4pcs) or M6 screw (not included / provided by the end-user) (Fig . 7).
* When Rear Mounting, attach using the Washers (Standard Accessories : 4pcs.) between mounting surface
and rear surface of the Base Plate with on horizontal attitude.
9. INSTALLATION AND CONNECTION OF THE AIR LINE KIT
Fig. 7
Bottom Mounting Rear Mounting
（20）
R3.5
10
（30）
20
（20）
20 260
300
170
220
260 20
120 3070
（20）
4 -ȭ72 -ȭ7
ȭ15
9 - 1 Installation of the Air Line Kit
CAUTION
The Air Line Kit install to the horizontal. If " Rear Mounting ", install the Air Line Kit to the
horizontally on a vertical wall.

21
English
Foot Control (AFC - 45)
④ ⑤
ＦＲ
ＦＲ
④ ⑤
(360° Free Joint Type)
Control Valve
Chip Air Adjusting Valve
Chip Air Hose (For IM - 300)
Connector for Air Hose
Primary Joint
To Air Compressor
Connection Hose
Foot Control Hose (Input) ④
Foot Control Hose (Output) ⑤
(ȭ6 One - Touch Joint)
Secondary Joint
Filter Joint
Supply Air / Oil Hose
Exhaust Air / Oil Hose
Silencer
(Chip Air Type)
IM - 300
IM - 301
(1) Connect the Connection Hose (Standard Accessories) to the Primary Joint of the Air Line Kit.
(2) Connect the other side of the Connection Hose (Standard Accessories) to the compressor.
9 - 4 Hose Connection Diagram (Fig. 8)
Fig. 8
(1) Connect the Filter Joint of the air motor to the Secondary Joint ( ȭ6 One - Touch Joint) on the Air Line Kit.
(2) Place " Exhaust Air Silencer / Oil Hose " into an empty container.（Exhaust outlet air and oil from the Siliencer.)
* If using the ROTUS AIR MOTOR " IM - 300 ", insert the ChipAir Hose to the ChipAirAdjusting Valve on the
Control Valve.
9 - 2 Connecting the Air Motor (Fig. 8)
9 - 3 Foot Control Hose Connection (Fig. 8)
(1) Insert the Foot Control Hose (Input) ④to the One - Touch Joint ④of the Control Valve.
(2) Insert the Foot Control Hose (Output) ⑤to the One - Touch Joint ⑤of the Control Valve.
CAUTION
If the " Foot Control Hose (Input / Output) " is connected to the wrong position, airÀow adjustment
will not be possible.

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(1) Supply air pressure to the Air Line Kit.
(2) Press the Foot Control to start air motor rotation. Turn the Regulator Knob to adjust to the proper air pressure
for the air motor.
(3) Adjust the Oil Drip Rate to the recommended volume which is 1 to 3 drops / min (Refer to P19 " 8 - 3 (3)
Adjustment of Oil Drip Rate (Fig. 5) " section).
9 - 5 Operating Procedure
Trouble Inspection / Corrective Active
Broken connection hose and supply
air / oil hose. Replace the connection hose and supply air / oil hose.
No air Àow. Check the compressor power supply and the air compressor output.
Check if connection hose and supply air / oil hose is broken, bent or
disconnected.
Check the Filter Regulator and set to the correct air pressure.
Check all connection hose and supply air / oil hose connections.
Air leakage. Check all threaded joints and re-tighten if necessary.
Low air pressure. Check the Compressor, Air Circuit, and Filter Regulator.
Low Lubricating Oil or no Lubricating
Oil. Check lubricator for proper lubricant level. Set the Oil Drip Rate from 1 to 3 drops /min.
Removing the air / oil hose from the Secondary Joint (ȭ6 One - Touch
joint), supply a small amount of oil directly into the air / oil hose if bowl is
completely empty.
Insuf¿cient number of oil drops. Air Tool and Reducer internal components will be deprived of oil and the
longevity will be dramatically shortened.
Set the Oil Drip Rate from 1 to 3 drops / min.
Water in Lubricating Oil Reservoir. Drain water from Lubricating Oil Reservoir and replace with clean
Lubricating Oil.
Water, dirt and debris are collected
in the Filter Regulator. Drain water, dirt and debris from the Filter Regulator bowl.
10. TROUBLESHOOTING
If a problem or concern occur, please check the following items prior to consulting your dealer.
11. DISPOSAL OF THE AIR LINE KIT
When disposal of an Air Line Kit is necessary, follow the instructions from your local government agency for proper
disposal of industrial components.
O direction : Increase.
S direction : Decrease.

2016.XX.XX XXX S