Nakanishi EMSF-3060K User manual

1
OPERATION MANUAL
E M SF- 3060K
Motor Spindle
OM-K0619E 001
Thank you for purchasing Motor Spindle " EMSF - 3060K ". This Motor Spindle is designed for grinding, small
diameter drilling and milling, etc. The E3000 CONTROLLER and Air Line Kit are rquired to drive this Motor Spindle.
Read this and all the associated component Operation Manuals carefully before use. Always keep this Operation
Manual in a place where a user can referred to for reference at any time.
1. CAUTIONS FOR HANDLING AND OPERATION
■Read these warnings and cautions carefully and only use in the manner intended.
■These warnings and cautions are intended to avoid potential hazards that could result in personal injury to the
operator or damage to the device. These are classified as follows in accordance with the seriousness of the risk.
Class Degree of Risk
WARNING A safety hazard could result in bodily injury or damage to the device if
the safety instructions are not properly followed.
CAUTION A hazard that could result in light or moderate bodily injury or damage
to the device if the safety instructions are not followed.
①This Motor Spindle is not a hand tool. It is designed to be used on CNC machines or special purpose
machines.
②Do not touch the cutting tool while it is running. It is very dangerous.
③Wear safety glasses, dust mask, and use a protective cover around the Spindle whenever the Spindle
is rotating.
④Never connect, disconnect or touch the Power Cord Plug or Motor Cord Plug with wet hands. This
may cause an electric shock.
⑤Never operate or handle the Motor Spindle until you have thoroughly read the Operation Manuals
and safe operation has been confirmed.
1) To prevent injuries / damages, check the Motor Spindle and cutting tool for proper installation,
before operating the Motor Spindle.
2) Before disconnecting the Motor Spindle, always turn the control power off and turn the
compressed air supply to the CONTROLLER off. Then it is safe to remove the Motor Spindle.
⑥When installing a Motor Spindle to a fixed base, make sure the fixed base is grounded in order to
avoid the risk of an electric shock.
⑦When installing a tool, tighten the collet chuck correctly and check again the collet chuck and chuck
nut before use. Do not over-tighten the collet chuck. This may cause damage to the spindle.
⑧Do not use bent, broken, chipped, out of round or sub-standard tools, as this may cause them to
shatter or explode. Tools with fractures or a bent shank will cause injury to the operator. When using
a new tool, rotate it in a low speed and increase speed gradually for safety.
⑨Do not exceed the maximum recommended allowable tool speed. For your safety, use speeds below
the maximum allowable speed.
⑩Do not apply excessive force. This may cause tool slippage, tool damage, injury to the operator
or loss of concentricity and precision.
WARNING

2
EMSF - 3060K Motor Spindle
・・1pc.
Collet Chuck ȭ3.0mm (CHK - 3.0) or
ȭ3.175mm (CHK - 3.175) ・・1pc.
(For U.S. market ȭ3.175mm
(CHK-3.175))
Chuck Nut (K - 265)・・1pc.
CAUTION
①Do not drop or hit this Motor Spindle, as shock can damage to the internal components.
②Be sure to clean the collet chuck and chuck nut, the inside of the spindle before replacing the
tool. If ground particles or metal chips stick to the inside of spindle or the collet chuck, damage
to the collet chuck or spindle can occur due to the loss of precision.
③When cleaning a Motor Spindle, stop the Motor Spindle and remove debris with a soft brush or
a cloth. Do not blow air into the dust proof cover area (refer to section " 6 - 2 Outside View ")
with compressed air as foreign particles or cutting debris may get into the ball bearing.
④Always clean the tool shank before installing the tool in the Motor Spindle.
⑤
When sizing the correct collet chuck size to the tool shank diameter, a tolerance of +0 〜
-
0.01mm
is strongly recommended. A tool shank within the +0 〜
-
0.1mm range is mountable, however,
this may cause poor concentricity and or insufficient tool shank gripping force.
⑥
Select suitable products or tools for all applications. Do not exceed the capabilities of the Motor
Spindle or tools.
⑦Do not stop the supply cooling air for motor during operation of the machine.
Removing the air pressure from the Motor Spindle causes a loss of purging, allowing the Motor
Spindle to ingest coolant. This will cause damage to the Motor Spindle.
⑧Carefully direct coolant spray to the tool. Do not spray directly on the Motor Spindle body.
If large amount splay directly on the Motor Spindle, it may cause excess load of the motor
rotation with loss of durability to the Motor Spindle.
⑨Stop working immediately when abnormal rotation or unusual vibration are observed.
Immediately, please check the content of section " 13. TROUBLESHOOTING ".
⑩Always check if the tool, collet chuck, chuck nut, connection hose and supply air hose for
damaged before and after operating.
⑪If the collet chuck or chuck nut show signs of wear or damage, replace them before a
malfunction or additional damage occurs.
⑫After installation, repair, initial operation, or long periods of non operation, please refer to
section " 11. BREAK-IN PROCEDURE " detailed in Table 2. When checking the spindle, no
vibration or unusual sound should be observed during rotation.
⑬
Do not disassemble, modify or attempt to repair this Motor Spindle. Additional damage will
occur to the internal components. Service must be performed by NSK NAKANISHI or an
authorized service center.
⑭When using this Motor Spindle for mass production, please consider the purchase of an
additional Motor Spindle to be used as a back-up in case of emergency.
⑮Securely connect the compressor supply connection hose and the air hose to the Air Line Kit
and the Motor Spindle to avoid accidental disconnection during use.
Table 1. Packing List Contents
When opening the package, check if it includes all items listed in " Table.1 Packing List Contents ".
In the event of any shortage, please contact either NAKANISHI (see the " 4. CONTACT US " section) or your local dealer.
2. BASIC PACKAGE

3
* The collet chuck, chuck nut and Air Hose are attached to the Motor Spindle.
Air Hose (0.3m)・・1pc. Wrench (12 ×14)・・2pcs. Hexagon Socket Head Screw
(M4 x 16)・・4pcs.
Inspection Card ・・1pc. Operation Manual・・1set
᳨ᰝᡂ⦼⾲
Inspection Card
ྲྀᢅㄝ󰩣᭩
OPERATION MANUAL
12
14
3. WARRANTY
We provide a limited warranty for our products. We will repair or replace the products if the cause of failure is due
to the following manufactures defects. Please contact us or your local distributor for details.
①Defect in manufacturing.
②Any shortage of components in the package.
③Where damaged components are found when initially opening the package.
(This shall not apply if the damage was caused by the negligence of a customer.)
4. CONTACT US
For your safety and convenience when purchasing our products, we welcome your questions.
If you have any questions about operation, maintenance and repair of the product, please contact us.
Company Name
Business Hours
U.S. Toll Free No.
Telephone No.
Fax No.
Web Address
:
Industrial Div.
: 8:30am to 17:00pm (CST)
(closed Saturday, Sunday and Public Holidays)
: 800-585-4675
: 847-843-7664
: 847-843-7622
: www.nskamericacorp.com
Contact UsContact Us
For U.S. Market
Company Name
Business Hours
Telephone No.
Web Address
:
: 8:00am to 17:00pm
(closed Saturday, Sunday and Public Holidays)
: [phone]
: [email protected]
For Other Markets

4
33
43
35°
R23
ȭ39
㸦50.5㸧
8
50
11
300
27.8
108.5
12.5
16.9
136.3
153.2
Body mounting hole
4-ȭ4.2 Through hole
ȭ15.9
ȭ29.9
ȭ18.5
No clampingNo clamping
ȭ30
Dust proof cover area
-0.01
0
6 - 2 Outside View
Fig. 1
6 - 3 Torque Characteristics
Torque (cN・m)
Output (W)
Continuous Duty AreaContinuous Duty Area
Torque
Output
450
400
350
300
250
200
150
100
50
0
9
8
7
6
5
4
3
2
1
0 102030405060
Torque
Output
Speed (×103min-1) (rpm)
①The Motor Spindle housing is made from precision ground, hardened, stainless steel (SUS) with an outside
diameter of ȭ30mm.
②Excellent durability and high reliability are obtained by using a high-speed brushless motor, which eliminates
the need for brush replacement and frequent maintenance.
③A quick disconnect cord is available for easy brushless motor removal.
④Various sizes of collet chucks are available CHK 0.5mm - 6.35mm. Standard collet chuck is CHK 3.0mm or
CHK 3.175mm. (For U.S. market CHK 3.175mm.)
5. FEATURES
Model EMSF - 3060K
Maximun Motor Rotation Speed 60,000min-1 (rpm)
Spindle Accuracy Less than 1μm
Max. Output 350W
Weight 620g
IP Code IP57 (When air is supplied.)
6. SPECIFICATIONS AND DIMENSIONS
6 - 1 Specifications
Motor Cord
*Note 1
3m, 4(3.7)m, 6(5.7)m, 8(7.7)m
(The Air Hose (ȭ4.0mm)of the same length is attached.)
Collet Chuck（CHK - □□） ȭ0.5mm - ȭ6.0mm in 0.1mm increments and
ȭ2.35mm, ȭ3.175mm, ȭ6.35mm
<Options>
*Note 1 : Motor Cord is sold separately.
Please select the suitable motor cord length for your application.
Fig. 2

5
RECOMMENDATION
Please set the cutting tools to minimize the overhang amount. 13mm is the maximum amount of
overhang to maintain high accuracy and safety.
7. CHANGING THE TOOL
CAUTION
Do not tighten the collet chuck without inserting a tool or dummy bur, as this will damage the
collet chuck, spindle or chuck nut, causing difficulty removing the collet chuck.
14
12
14
12
Chuck Nut
Spindle Shaft
Tool Loosen
Tighten
① Set the provided 12mm wrench on the spindle.
②Place the provided 14mm wrench on the chuck nut
and turn it counterclockwise to loosen the collet chuck
and remove the tool. (The first turn will loosen the
chuck nut, but the tool will not release and turning will
become stiff. Keep turning through the stiffness and
the collet chuck will open.)
③Clean the collet chuck and chuck nut, then insert
the new tool and tighten the collet chuck by turning
clockwise. Do not overtighten.
Fig. 3
8. REPLACING THE COLLET CHUCK
①Remove the tool according to the section
" 7. CHANGING THE TOOL " procedure above
and remove chuck nut assembly (Fig. 4).
②The collet chuck and chuck nut are secured
by a groove in the collet chuck and a flange in
the chuck nut. To remove the collet chuck hold
the chuck nut in one hand and push diagonally
down on the collet chuck. The collet chuck
should be released (Fig. 5).
③
To install the collet chuck, hold the collet chuck
at a slight angle, and insert it into the chuck nut
(Fig. 6).
Press the collet chuck in the chuck nut by
positioning the collet chuck in the chuck nut and
pressing down on flat surface (Fig. 5).
Be sure to fully engage the latch inside the
chuck nut into the groove on the collet chucks
outer circumference area (Fig. 7).
14
12
Chuck Nut
Spindle Shaft
Tool
Wrench Seat
Chuck Nut
Collet Chuck
DOWN
Loosen
Fig. 4 Fig. 5
CAUTION
When installing the collet chuck into the chuck nut, be sure to fully engage the latch inside the
chuck nut to the groove on the collet chucks outer diameter area. In addition, remember that if the
collet chuck is attached without being engaged with the latch of the chuck nut, the collet chuck
cannot be removed and this may cause damage to the collet chuck or the spindle.
Groove
Latch Collet Chuck
Chuck Nut
Latch
Fig. 6 Fig. 7

6
Push
Take Out
Insert
Motor spindle side Motor Cord side
④Remove the protective air inlet Quick
Disconnect Cover.
⑤Insert the provided air hose.
9. CONNECTION OF MOTOR CORD
Protective Cap
Take Out
Fig. 8
Alignment Hole
Alignment Pin
ConnectorConnector
Motor spindle side Motor Cord side
Fig. 9
Fig. 10
Tighten
Coupling Nut
①Remove the Protective Cover of the
Motor Cord.
②Carefully insert the Alignment Pin into
the Alignment Hole and push straight
into the Connector of the Motor Cord.
③Tighten the Coupling Nut with clockwise.
Fig. 11
Fig. 12
10. INSTALLATION OF THE MOTOR SPINDLE
WARNING
When installing a Motor Spindle to a fixed base, make sure the fixed base is grounded in order to
avoid the risk of an electric shock.
CAUTION
Do not allow set screws and the slit to come directly in contact with the Motor Spindle body
as shown in Fig. 14, as this will result in damage to the Motor Spindle housing and internal
components. Do not hit, drop or cause shock to the Motor Spindle when installing.
This flange designed to eliminate deformation / damage of the Motor Spindle when performing the installation.
When install a Motor Spindle, refer to Fig. 13.
①Insert the Motor Spindle housing diameter section into the machines tool plate bore.
②Secure the Motor Spindle through the counter-sunk holes (4locations) on the flange using Hexagon
Socket Head Screw (M4x 16) as shown in Fig. 13.
CAUTION
・Before connecting to the Motor Cord to the Motor and CONTROLLER, verify the Main Power
Switch in the CONTROLLER is turned OFF. If the Main Power Switch on the CONTROLLER is ON
while connecting the Motor Cord, damage to the CONTROLLER is possible.
・Install the protective cover (Protective Cover etc.) to prevent damage or contamination to the
Motor Cord Plug when not in use.

7
Fig. 13
Hexagon Socket Head Cap Screw
(M4 x 16)
Fastening Bolt
Bushing with Slit
Split Type Holder
Fastening Bolt
Slit of Bushing
Fastening Bolt
Slit
Fig. 14
Steps 1234 5
Rotation Speed (min-1) (rpm) 15,000 30,000 40,000 50,000 60,000
Rotation Time（min）15 10 10 10 15
Items to Check
No Abnormal
Noises.
The motor spindle housing temperature during the
break-in process should not exceed 20 degrees C
(36 degrees F) above ambient temperature. Should
the motor spindle exceed this limit, rest the motor
spindle for at least 20 minutes and re-start the break
in procedure from the beginning. If the housing
temperature rises again and exceeds 20 degrees C
(36 degrees F) above ambient temperature, check
the motor spindle for proper installation.
The motor spindle
housing temperature
during the break-in
process should not
exceed 25 degrees
C (36 degrees F)
above ambient
temperature.
Table 2.
11. BREAK-IN PROCEDURE
During transportation, storage or installation, the grease inside the bearings will settle. If the Spindle is suddenly run
at high-speed, the grease will be ejected from the bearings, causing excessive heat that will cause bearing damage.
After installation, repair, initial operation, or long periods of non operation, please follow the break-in procedure
detailed in Table 2.
①The proper surface speed for general grindstones is 10-30m / s.
②Do not exceed 13mm of overhang for mounted grindstones as shown in Fig. 15. If the overhang must exceed
13mm, reduce the motor speed in accordance with Table 3.
③Dress the grindstone prior to use.
④Do not use cutting tools with bent or broken shanks, cracks or excessive run-out.
⑤For grinding, the maximum depth of cut should not exceed 0.01mm radially or axially. Reciprocate the tool
several times after each pass to eliminate tool pressure.
⑥
Always operate cutting tools within the allowable recommended speed of the cutting tools. Use of a cutting tool
outside of the allowable speed of the cutting tools could cause damage to the Spindle and injury to the operator.
3.14 x Diameter (mm) x rotation speed (min-1) (rpm)
1,000 x 60
Surface Speed (m/s)
=
12. CAUTIONS WHEN USING GRINDSTONES AND TOOLS
CAUTION
The maximum surface speed or rpm is always specified for a grindstone. Do not exceed the
maximum speed with reference to the calculating chart below. Always follow the grindstone
manufacturer's recommendations.

2013.11.20 0002 ה
Trouble Cause Inspection / Corrective Action
Motor Spindle
does not rotate or
rotate smoothly.
The spindles ball bearings have been damaged. Replace the ball bearings.
(Return to NAKANISHI dealer service.)
The motor has been damaged. Replace the motor.
(Return to NAKANISHI dealer service.)
Overheating
during rotation.
Cutting debris has contaminated the ball
bearings, and the ball bearings are damaged.
Replace the ball bearings.
(Return to NAKANISHI dealer service.)
Low air pressure. Check air hose connection and air pressure.
Abnormal
vibration or noise
during rotation.
The tool shank is bent. Replace the tool.
Cutting debris has contaminated the ball bearing. Replace the ball bearings.
(Return to NAKANISHI dealer service.)
The spindles ball bearings have been damaged.
Tool slippage. Collet chuck or chuck nut are not correctly
installed.
Check and clean the collet chuck and chuck nut.
Reinstall the collet chuck and chuck nut.
The collet chuck and the chuck nut are worn. Replace the collet chuck and chuck nut.
High run-out. The tool is bent. Change the tool.
Chuck nut is not correctly installed.
Secure the collet chuck and the chuck nut correctly.
The collet chuck and the chuck nut are worn. Replace the collet chuck and the chuck nut.
Inside of the spindle is worn. Replace the spindle shaft.
(Return to NAKANISHI dealer service.)
Contaminants inside the collet chuck and the
chuck nut or the spindle.
Clean the collet chuck, chuck nut and the inside
of the taper and spindle.
The spindle ball bearings has been damaged. Replace the ball bearings.
(Return to NAKANISHI dealer service.)
Refer to the E3000 CONTROLLER Operation Manual.
⑦Keep the cutting tool shank and collet chuck clean. If contaminants are left in the collet chuck or chuck nut,
excessive run-out will cause damage to the cutting tool and or Spindle.
⑧Do not strike or disassemble the Spindle.
⑨Please set the cutting tools to minimize the overhang amount. 13mm is the maximum amount of overhang to
maintain high accuracy and safety.
Fig. 15
13
Table 3. Overhang and Speed
Overhang (mm) Max. Speed (min-1) (rpm)
20 N x 0.5
25 N x 0.3
50 N x 0.1
※N = Max. Operating Speed with 13mm overhang.
13. TROUBLESHOOTING
If a problem or concern occur, please check the following items prior to consulting your dealer.
14. DISPOSAL OF THE MOTOR SPINDLE
When disposal of a Motor Spindle is necessary, follow the instructions from your local government agency for
proper disposal of industrial components.