Nautilus 2ST ROTARY TORSO User manual

1
2
P
4
10
12
99
103
104
105
106
111 ,113A
120,127
ROTARY
TORSO
MOVEMENT ARM ASSEMBLY
SEAT HANDLE & SEAT ASSEMBLY
SEAT ASSEMBLYTO BASE ASSY.
SEAT FRAMETO
BACK FRAME ASSEMBLY
BELT & PULLEY ASSEMBLY
WEIGHT STACK ASSEMBLY
WEIGHT STACK ASSEMBLY
PARTS LIST
PARTS LIST
1
2
3
4
5
6
7
8
9
137,147
TM ®
SERIAL NO.'S
______________
through
______________
Contents
Parts Manual
Maintenance Manual
Follows page 9
See last pages of this manual for 2ST
Strength Circuit Exercise Order Diagram
and 2ST Floor Plan Kit.
REVISED: Sept. 28,1998
OWNER'S
MANUAL
19-4934
PARTS AND SERVICE
709 Powerhouse Road
Independence, Virginia 24348
800-235-2233
Fax: [phone]
TM


MOVEMENT ARM ASSEMBLY
1
2ST Rotary Torso
TM ®
2
6
10
11
27
28
44
45
47
48
54
57
62
68
74
75
76
77
78
79
80
81
82
83
84
86
87
157
158 159
160
161
161
160
161
80
82 82
82
81
81
81
76
87
27
28
78
77
85

SEAT HANDLE &
SEAT ASSEMBLY
2
LOCKTITE &TORQUETO 90-100 FT.LBS.
3/4 HEX PIN SELECTOR 07-8360 #79
NOTE:
2ST Rotary Torso
TM ®
5
8
12
50
51
52
53
56
58
61
63
64
66
67
69
70
71
72
152,153
154
155
156
64
64
64
56
61
7
70
64
66
70
56
61
56
61
51
53

SEAT ASSEMBLY TO
BASE ASSEMBLY
3
LOCKTITE &TORQUETO 40-45 FT.LBS.
(2) 3/8 X 1 FLAT HD.ALLEN BOLTS 02-2020 #106
NOTE:
2ST Rotary Torso
TM ®
49
55
59 60
62
65
73 93
100
101
102
104
105
148
149 150
151
151
65
149
151

SEAT FRAME TO
BACK FRAME ASSEMBLY
4
2ST Rotary Torso
TM ®
1
2
4
9
35
36
37
38
39
40
41
42
43
46
89
94
98 99
122
123
128 129
131
132
133
134
134
136
138
139
143
139
141
141
138
131
41
41
43
89
94
98
46
46
46
43
43
35 35
35
36
42
42
39 42
136

BELT & PULLEY ASSEMBLY
5
2ST Rotary Torso
TM ®
9
14
15
17
18
20
21
22
23
25
26
29
30
31
33
34
87
116
15
116
18
26
21
22
22
15
15
15
15
21
21
22
30
30
21
21 30
87
14
20 23
30
20
20
17
13 19
24 24

USE CAUTION
WHENWORKING
WITHWEIGHT
STACK !
04-29-98
A
B
C
D
E
FG
H
J
K
L
M
O
Q,R
T
U
V
W
J
M
F
E
S
X
OPTION 2
2LR, 2PF
OPTION 1
NO STAND
OPTION 3
YZ
Z
2HAD, 2HAB, 2RT, 2SC
8"
6
24 WEIGHT STACK
STANDARD
REF # PART # 200 lb.WEIGHT STACK (20-200)
A01-0010 BOLT HH2 7/16-14 X 4 1/2 BLACK
B02-9190 1/4-20 X 3/4 FLANGE BUTTON HD. SCREW
C03-1045 NUT NTE 7/16 BLACK
D04-5070 RUBBERWEIGHT STACK WASHER
E05-4020 BOTTOMWEIGHT BUSHING
F05-4055 TOPWEIGHT BUSHING
G06-2005 CHAIN LINK #100 CONNECTING LINK
H06-7064 COIL SUPER 6"
I06-8150 1 1/4 EXTERNAL SNAP RING
J06-8254 SNAP RING 1"
K07-4000 NYLINER PLASTIC BUSHING
L07-8296 PIN WEIGHT SELECTORW/MAGNET 4" LENGTH
M07-9268 TOPWEIGHT SLEEVE
N09-3066 HOLE PLUG 1 1/4 DIA WHITE
O09-6135 BELT ROLLER
P12-1024 DECALWARNING 3"
Q12-1052 WEIGHT STACK DECAL 20-250 lbs
R12-1062 WEIGHT STACK DECAL 9.1 - 113.7 kg
S17-2204 1 X 4 X 9.330TOPWEIGHT STEEL, 10 lbs.
T17-2206 1 X 4 X 9.330 SECOND WEIGHT STEEL, 10 lbs.
U17-2203 1 X 4 X 9.330 BOTTOMWEIGHT STEEL, 10 lbs
V17-2203 1 X 4 X 9.330 BOTTOMWEIGHT STEEL, 10 lbs
W17-4115 WEIGHT STACK PIN 24 HOLE
XBSF509 WEIGHT STACK STAND 8"
Y07-9269 3" WEIGHT STACK SPACER
Z09-2060 1 1/2 X 3" HOLE PLUG
WOMEN'S/MEDICAL
REF # PART # 130 lb.WEIGHT STACK (10-130)
A01-0010 BOLT HH2 7/16-14 X 4 1/2 BLACK
B02-9190 1/4 X 1/2 PAN HDTYPE "F" SCREW BLACK
C03-1045 NUT NTE 7/16 BLACK
D04-5070 RUBBERWEIGHT STACK WASHER
E05-4020 BOTTOMWEIGHT BUSHING
F05-4055 TOPWEIGHT BUSHING
G06-2005 CHAIN LINK #100 CONNECTING LINK
H06-7064 COIL SUPER 6"
I06-8150 1 1/4 EXTERNAL SNAP RING
J06-8254 SNAP RING 1"
K07-4000 NYLINER PLASTIC BUSHING
L07-8296 PIN WEIGHT SELECTORW/MAGNET 4" LENGTH
M07-9268 TOPWEIGHT SLEEVE
N09-3066 HOLE PLUG 1 1/4 DIA WHITE
O09-6135 BELT ROLLER
P12-1024 DECALWARNING 3"
Q12-1056 WEIGHT STACK DECAL 10-180 lbs
R12-1061 WEIGHT STACK DECAL 4.6 - 81 kg
S17-2210 1 X 4 X 9.330TOPWEIGHT ALUM., 3.5 lbs.
T17-2212 1 X 4 X 9.330 SECOND WEIGHT ALUM., 3.5 lbs.
U17-2211 1 X 4 X 9.330 BOTTOMWEIGHT ALUM., 3.5 lbs.
V17-2203 1 X 4 X 9.330 BOTTOMWEIGHT STEEL, 10 lbs.
W17-4115 WEIGHT STACK PIN 24 HOLE
XBSF509 WEIGHT STACK STAND 8"
Y07-9269 3" WEIGHT STACK SPACER
Z09-2060 1 1/2 X 3" HOLE PLUG
SUPER STACK
REF# PART # 290 lb.WEIGHT STACK (20-290)
A01-0010 BOLT HH2 7/16-14 X 4 1/2 BLACK
B02-9190 1/4 X 1/2 PAN HDTYPE "F" SCREW BLACK
C03-1045 NUT NTE 7/16 BLACK
D04-5070 RUBBERWEIGHT STACK WASHER
E05-4020 BOTTOMWEIGHT BUSHING
F05-4055 TOPWEIGHT BUSHING
G06-2005 CHAIN LINK #100 CONNECTING LINK
H06-7064 COIL SUPER 6"
I06-8150 1 1/4 EXTERNAL SNAP RING
J06-8254 SNAP RING 1"
K07-4000 NYLINER PLASTIC BUSHING
L07-8297 PIN WEIGHT SELECTORW/MAGNET 7" LENGTH
M07-9268 TOPWEIGHT SLEEVE
N09-3066 HOLE PLUG 1 1/4 DIA WHITE
O09-6135 BELT ROLLER
P12-1028 DECALWARNING 6"
Q12-1057 WEIGHT STACK DECAL 20-365 lbs
R12-1064 WEIGHT STACK DECAL 9.1 - 165.9 kg
S17-2204 1 X 4 X 9.330TOPWEIGHT STEEL, 10 lbs.
T17-2207 1 X 6 X 9.330 SECOND WEIGHT STEEL, 15 lbs.
U17-2205 1 X 6 X 9.330 BOTTOMWEIGHT STEEL, 15 lbs.
V17-2205 1 X 6 X 9.330 BOTTOMWEIGHT STEEL, 15 lbs.
W17-4115 WEIGHT STACK PIN 24 HOLE
XBSF509 WEIGHT STACK STAND 8"
Y07-9269 3" WEIGHT STACK SPACER
Z09-2060 1 1/2 X 3" HOLE PLUG
2AB, 2BP, 2CR, 2IP, 2LCP, 2LE,
2LB, 2OP, 2TP, 2LCS, 2VC, 210

USE CAUTION
WHENWORKING
WITHWEIGHT
STACK !
9
8
7
6
5
4
3
2
1
04-24-98
AA
BB
CC
DD
EE
GG
HH
KK
MM
OO
QQ,RR
SS
TT
UU
VV
WW
XX
I I
JJ
LL
NN
OPTION 2
OPTION 1
NO STAND
OPTION 3
2AB, 2BP, 2CR, 2IP, 2LCP,
2LE, 2LB, 2OP, 2TP, 2LCS 2HAD, 2HAB, 2RT, 2SC
2LR, 2PF
OPTION 1 - NOWEIGHT STAND:
2LR,2PF
WW 07-9292 SHORT MINIWEIGHT STACK PIN
XX BSF512 SHORT MINIWEIGHT STAND
OPTION 2 - 3"WEIGHT STAND:
2AB,2BP,2CR,2IP,2LCP, 2LE, 2LB,2OP,2TP, 2LC
WW 17-4137 STANDARD MINI WEIGHT STACK PIN
XX BSF511 STANDARD MINI WEIGHT STAND
OPTION 3 - 8"WEIGHT STAND:
2HAAD,2HAB,2RT,2SC
WW 17-4137 STANDARD MINI WEIGHT STACK PIN
XX BSF513 TALL MINIWEIGHT STAND
FF
8"
7
PP
MINI 24 ADD-ON WEIGHT KIT
REF # PART # DESCRIPTION
AA 02-4108 3/8-16 X 3/4 ALLEN CAP SCREW
BB 01-1258 1/2 X 3/4 HEX BOLT BLACK
CC 01-4035 1/4 X 1-1/4WIZ BOLT BLACK
DD 02-4110 3/8 X 1-1/4 ALLEN CAP SCREW
EE 02-4134 1/4 X 1/2 PAN HDTYPE "F" SCREW BLACK
FF 03-5111 3/8 CLIP NUT
GG 03-4290 1/4WIZ NUT BLACK ZINC
HH 06-8150 1 1/4 EXT.SNAP RING
II 04-5206 3/8 SAE FLATWASHER BLACK
JJ 04-5214 1/2 LOCKWASHERS BLACK
KK 06-7062 .450 OD 5" SUPER COIL
LL 07-8045 ADD ONWEIGHT SELECTOR PIN & KNOB
MM 07-9245 MOLDEDWEIGHT STAND INSERT
NN 07-9250 MOLDED ADD-ON-WEIGHT BASE
OO 07-9255 MOLDED ADD-ON-WEIGHT LINK
PP 09-3072 HOLE PLUG 3/8" BLACK
QQ 12-1063 ADD ONWEIGHT DECAL KG
RR 12-1066 ADD ON WEIGHT DECAL LBS
SS 17-5998 CAST ADD-ON SECOND PLATE
TT 17-5999 CAST ONE POUNDWEIGHT
UU 17-6015 RECTANGULARWEIGHT BUSHING
VV 17-6020 ANGLE BRACKET

2ST ROTARYTORSO
E.L.CODES:
2RTS FULLY SHIELDED ROTARYTORSO
2WRTS FULLY SHIELDEDWOMENS' ROTARYTORSO
2MRTS FULLY SHIELDED MEDICAL ROTARYTORSO
2RT PARTIAL SHIELDED ROTARY TORSO
2WRT PARTIAL SHIELDEDWOMENS' ROTARYTORSO
2SRT PARTIAL SHIELDED SUPER ROTARY TORSO
REF# PART# DESCRIPTION
E.L.CODE: 2RTS, 2WRTS, 2MRTS, 2RT, 2WRT, 2SRT
WL21 WELDMENT KIT ROTARYTORSO
1............BF507.........WEIGHT FRAME ASSEMBLY
2............BSF503......BASE FRAME ASSEMBLY
3............BSF509......WEIGHT STACK BASE ASSEMBLY
4............CM541........CROSSMEMBER ASSEMBLY
5............HB35..........HANDLE ASSEMBLY
6............HB9............HANDLE BAR ASSEMBLY
7............LK20...........RELEASE LINKAGE ASSEMBLY
8............LK21...........LOCK PIN LINK ASSEMBLY
9............LK503.........BELT ANCHOR ASSEMBLY
10..........MA6............MOVEMENT ARM ASSEMBLY
11..........SE10 ..........SEAT SHAFT #4 ASSEMBLY
12..........SE9 ............SEAT ASSEMBLY
E.L.CODE: 2RTS, 2WRTS, 2MRTS, 2RT, 2WRT, 2SRT
BLT20 BELT & PULLEY KIT ROTARYTORSO
13..........02-9210......BOLT HH5 3/8 X 1
14..........01-1321......BOLT HH5 1/2 X 2 1/2
15..........01-2180......BOLT HH5 5/8 X 1 1/2
16..........01-4030......1/4 X 1 WHIZ FLANGE SM PATTERN ZINC
17..........03-1055......1/2 NTE
18..........03-4290......1/4-20 WHIZ FLANGE L/N SM PATTERN ZINC
19..........04-5213......3/8 LOK WASHER
20..........04-5214......1/2 LOK WASHER
21..........04-5215......5/8 LOK WASHER
22..........06-5045......ROLLER BELT
23..........07-5025......IDLER PLATES
24..........07-8363......IDLER PULLEY SPACER
25..........07-8366......BELT ANCHORTUBE
26..........07-8982......WT ST BELT ANCHORS
27..........08-7063......TEARDROP (FOR CAM)
28..........08-7064......TEARDROP INSERT
29..........09-8323......2" PULLEY
30..........09-8327......3" PULLEY
31..........09-8330......4" PULLEY
32..........17-1375......GUIDE RODS 51 15/16 LONG
33..........24-6030......KEVLAR BELT appx 77" (TOWT STACK)
34..........24-6030......KEVLAR BELT appx 179" (TO CAM)
E.L.CODE: 2RTS, 2WRTS, 2MRTS, 2RT, 2WRT, 2SRT
FR17 FRAME KIT ROTARYTORSO
35..........04-5145......PLASTIC BOLT CAP
36..........02-9074......BOLT HH5 3/8 X 4 1/4
37..........01-1321......BOLT HH5 1/2 X 2 1/2
38..........01-1331......BOLT HH5 1/2 X 2 3/4
39..........03-1035......3/8 NTE
40..........03-1055......1/2 NTE
41..........04-5214......1/2 LOK WASHER
42..........04-5135......3/8" BOLT CAPWASHER
43..........09-2040......FRAME PLUG 1 1/2 X 2 11 GA
44..........09-2070......PLUG FRAME 2 SQ
45..........09-3080......FRAME PLUG 1 X 3
46..........09-5035......RUBBER FOOTPADS (RECTANGLE)
47..........09-9180......CHANNEL PVC 1/4 X 2 1/2 X 1 X 22 L
48..........19-1012......TAPE DOUBLE SIDED 1.5"WIDE 21" LONG
REF# PART# DESCRIPTION
E.L.CODE: 2RTS, 2WRTS, 2MRTS, 2RT, 2WRT, 2SRT
ST09 ADJUSTABLE SEAT KIT ROTARYTORSO
49..........01-1261......BOLT HH5 1/2 X 1
50..........01-3030......BOLT SH 1/2 X 3/4
51..........01-3060......BOLT SH 1/2 X 1 1/2
52..........01-3120......BOLT SH 1/2 X 3
53..........02-4101......SCREW AC 1/4 X 3/4
54..........02-4121......SCREW AC 1/2 X 2 1/4
55..........02-4125......SCREW AFH 3/8 X 1
56..........03-1035......NUT NTE 3/8 BLACK
57..........03-1055......NUT 1/2 NTE
58..........03-4030......NUT INSERT 1/4-20 X 1/2 ALUMINUM
59..........04-5203......WASHER 1/2 USS
60..........04-5207......WASHER 1/2 SAE
61..........04-3021......WASHER INT LOK 3/8 BLACK
62..........04-5214......WASHER INT.LOK 1/2
63..........04-5215......WASHER INT LOC 5/8
64..........05-1030......BUSHING BRASS FLANGE 1/2 X 3/4 X 1/2
65..........05-1145......BUSHING BRASS FLANGE 1.260 X 1 1/2 X 1 1/4
66..........07-5104......BRACKET SHIELD BENT
67..........07-8360......PIN SELECTOR HANDLE 3/4 HEX CR L 2 3/16
68..........08-2120......SPACER NYLON 2 1/2 DIA X 9/16 L
69..........09-1010......GRIP HAND 3/4 X 5 FOAM
70..........09-2060......PLUG FRAME 1 1/2 X 3 X 11 GA
71..........09-4020......BUMPER 1/2 FLAT RB5
72..........10-2060......SPRING COMPRESSION 1.0 X .080
73..........19-1350......SPROCKET OR INDEX PLATE
E.L.CODE: 2RTS, 2WRTS, 2MRTS, 2RT, 2WRT, 2SRT
MV09 MOVEMENT ARM KIT ROTARYTORSO
74..........01-0011......BOLT HH5 1/2 X 3
75..........01-1362......BOLT HH5 1/2 X 3 1/2
76..........02-4125......SCREW AFH 3/8 X 1
77..........03-1055......NUT 1/2 NTE
78..........04-5214......1/2 LOK WASHER
79..........04-5130......1/2" BOLT CAPWASHER
80..........04-5145......PLASTIC BOLT CAP
81..........06-8270......RING SNAP 2 9/16 INTERNAL 5000-256
82..........07-1190......BEARING ROLLERSKF7520 1.250X2.564 X.875
83..........07-8218......MOVEMENT ARM STOP PLATE LEFT
84..........07-8219......MOVEMENT ARM STOP PLATE RIGHT
85..........08-4375......CAM SPACER BOTTOM 1.75 OD X1.26 IDX .741
86..........08-4376......CAM SPACER TOP 1.75 OD X 1.26 ID X .281 L
87..........11-1121......ROTARY TORSO CAM
88..........09-3073......HOLE PLUG 9/16 BLACK
E.L.CODE: 2RTS, 2WRTS, 2MRTS, 2RT, 2WRT, 2SRT
SH47 SHIELD KIT ROTARYTORSO
89..........05-5145......PLASTIC BOLT CAP
90..........02-4070......SHIELD SCREW 1/4-20 X 3/4 PAN HEAD
91..........02-4070......SHIELD SCREW 1/4-20 X 3/4 PAN HEAD
92..........02-4070......SHIELD SCREW 1/4-20 X 3/4 PAN HEAD
93..........02-4077......SHIELD SCREW RED 1/4-20 X 3/4 PAN HEAD
94..........02-9210......BOLT HH5 3/8 X 1
95..........03-4030......NUT INSERT 1/4-20 X 1/2 ALUMINUM
96..........03-4060......1/4-20 CLIP NUT
97..........03-4060......1/4-20 CLIP NUT
98..........04-5135......3/8" BOLT CAPWASHER
99..........07-9149......BELT GUARD
100........12-1026......KEEP HANDS AWAY
101........12-1562......SEAT POSITION INDICATOR POINTER
102........12-1565......SEAT POSITION INDICATOR DECAL
103........12-2784......INSTRUCTION PLACARD ROTARY TORSO
104........14-1402......SHIELD SEAT CONVERSION BOTTOM
105........14-1403......SHIELD SEAT CONVERSIONTOP
106........14-2693......SEAT BASE SHIELD
107........19-1015......2" SQ SERIES 170 DUAL LOC 8

REF# PART# DESCRIPTION
108........19-1016......1 X 2 RECT SERIES 400 DUAL LOC
109........19-4934......PARTS DIAGRAM ROTARYTORSO
E.L.CODE: 2RTS, 2WRTS, 2MRTS, 2RT, 2WRT, 2SRT
IN01 INSPECTION KIT
110........12-1080......INSPECTION STICKER DECAL
111........12-1088......DECAL NAUTILUS NAMEPLATE 2 1/2 x 9 1/4 long
112........19-1291......DECAL SERIAL # BAR CODE
113........40-7167......BAG 50 X 46 X 86 X .002THICK
E.L.CODE: 2WRTS, 2WRT,
IN03 INSPECTION KIT
113A......12-1175......NAUTILUSWOMEN'S NAMEPLATE 2 1/2 X 9 1/4
E.L.CODE: 2RT, 2WRT, 2SRT
SH06 OUTER PARTIAL SHIELD BF507 KIT
114........03-4060......1/4-20 CLIP NUT
115........07-9137......FRONT FRAMEWORKBOX BRACKET
116........07-9138......UPPER MAIN FRAME SHIELD BRACKET
117........19-1015......2" SQ SERIES 170 DUAL LOC
118........19-1016......1 X 2 RECT.SERIES 400 DUAL LOC
119........02-4070......SCREW SHIELD 1/4 X 3/4
120........14-2694......SHIELD 2ST OUTER BF507
E.L.CODE: 2RTS, 2WRTS, 2MRTS
SH07 OUTER SHIELD BF507 KIT
121........03-4060......1/4-20 CLIP NUT
122........07-9137......FRONT FRAMEWORKBOX BRACKET
123........07-9138......UPPER MAIN FRAME SHIELD BRACKET
124........19-1015......2" SQ SERIES 170 DUAL LOC
125........19-1016......1 X 2 RECT.SERIES 400 DUAL LOC
126........02-4070......SCREW SHIELD 1/4 X 3/4
127........14-2691......SHIELD OUTER MAIN BF507
E.L.CODE: 2RTS, 2WRTS, 2MRTS
SH15 INNER SHIELD KIT 2
128........01-1402......BOLT HH5 1/2 X 2 1/4
129........03-2050......1/2 NTE
130........03-4060......1/4-20 CLIP NUT
131........04-3041......1/2 LOK WASHER
132........07-5071......LOWER SHORT FRAME HOOK
133........07-5422......MOUNT SHIELD LEFT LOWER
134........07-9136......BRACKET LARGE LOWER BASE SHIELD
135........12-1024......WARNING LABEL DECAL NEW
136........02-4070......SCREW SHIELD 1/4 X 3/4
137........14-2692......INSIDE MAIN SHIELD
E.L.CODE: 2RT, 2WRT, 2SRT
SH22 INNER PARTIAL SHIELD KIT 2
138........01-1402......BOLT HH5 1/2 X 2 1/4
139........03-1005......1/2 NTE
140........03-4060......1/4-20 CLIP NUT
141........04-5214......1/2 LOK WASHER
142........07-9004......SHIELD MOUNT CENTER
143........07-9274......16GA SHEET METAL 2ST SHIELD SHROUD
144........19-1015......2" SQ SERIES 170 DUAL LOC
145........19-1016......1 X 2 RECT.SERIES 400 DUAL LOC
146........02-4070......SHIELD SCREWS
147........14-2695......2ST INNER SHIELD
E.L.CODE: 2RTS, 2WRTS, 2MRTS, 2RT, 2WRT, 2SRT
UPH18 BELTED ROTARYTORSO UPHOLSTERY KIT
148........UP8710......PAD SEAT
149........01-1550......BOLT HH5 3/8 X 3 BLACK
150........01-1553......BOLT HH5 3/8 X 4 1/2 BLACK
151........04-5213......WASHER INT LOK 3/8 BLACK
152........UP8720......PAD BACK
REF# PART# DESCRIPTION
153........UP713........SLIPCOVER
154........02-9220......BOLT HH5 3/8 X 1 1/4 BLACK
155........04-5135......3/8" BOLT CAPWASHER
156........04-5145......PLASTIC BOLT CAP
157........UP8730......PAD MA BACK
158........01-1121......BOLT HH5 3/8 X 2 BLACK
159........04-5213......WASHER INT LOK 3/8 BLACK
160........UP8740......PAD MA ROLLER 13" LENGTH
161........06-8277......SNAP RING 25 mm. EXT.INVERTED BLACK
E.L.CODE: 2RT, 2WRT, 2SRT
162........09-3067......PLUG HOLE 1/4 WHITE
163........09-3074......3/4" BLACK HOLE PLUG
9