Nederman filtermax c25 User manual

FilterMax C25
A compact multi purpose dust collector with built-in fan
FilterMax C25 is a complete integrated lter solution for the
entire workshop. FilterMax C25 handles the air polution from
metal industries as well as non explosive dust from other indu-
stries. The lter has the capacity to handle up to 2750 m³/h
(1620 cfm). A wide range of cartridges for different purposes are
available.
With it’s sturdy design, smooth inner surfaces, optimized angles
of repose and digital control system, the lter fulls stringent
demands for continuous operation and effective ltration.
To simplify use and guarantee optimum performance, FilterMax
C25 is equipped with Nederman’s automatic cleaning system.
The pulse-jet system shoots short, powerful jets of air into the
lter cartridges. The dirt is released from the lter surface and
falls down into a container. The pulse-jet system cleans the
lter cartridges in sequence while the lter is in operation. The
FilterMax C25 can also be cleaned after operation if so desired.
The FilterMax C25 cartridge is a high performance, compact
lter cartridge. The design is optimized for efcient media
use and good cleaning properties. The small inner volume in
combination with the air distributing support cage gives efcient
cleaning. Shallow open pleats allows efcient removal of dust.
The cartridges is available in different materials. The at pocket
shaped minimizes the area of the “lost” media on top of the
cartridge.
• A powerful ltration solution for continous operation
• Compact unit with small oor space requirements
• Quiet cleaning system for a good work environment
• Integrated fan and control system for simple mechanical
and electric installation
Technical leaet 150343(02) Date 12-07-13

Description
Part. No
Filter cartridge, 12 m² / 130 ft², PW NS-95-12-4 (4-pack) / W3
PTFE impregnated (Non-Stick), spun bound polyester. Suita ble for fumes and ne to medium dust.
Washable. Eciency 99% at 0.5 μm.
12373270*
Filter cartridge, 12 m² / 130 ft², PW PTFE-95-12-4 (4-pack) (NA900)
PTFE membrane, laminated to spun bound polyester. Suitable for ne to medium particles. Washable.
Eciency 99.9% at 0.5 μm.
12376527*
Filter cartridge, 10 m² / 108 ft², Antistatic, PWA-95-10-4, (4-pack)
Aluminium coated spun bound polyester. Suitable for ignition sencitive, medium to coarse particles.
Washable. Eciency 99% at 0.5 μm.
12373303*
Filter cartridge, 10 m² / 108 ft², Antistatic PTFE, PWA PTFE-95-10-4, (4-pack)
Aluminium coated spun bound polyester, laminated with a PTFE membrane. Suitable for ignition sencitive,
medium to coarse particles. Washable. Eciency 99.9% at 0.5 μm.
12373335*
Filter regulator
Is used for setting the correct air pressure. Separates dust in the pressured air why it also protects the valves.
Should be installed in the compressed air pipe line. Must be positioned in a frost free environment.
12372064
Shut o valve for compressed air
An air venting type. Should be installed in the compressed air pipe line. Is used to turn o the compressed air
supply before any service on the system is done. When ordered connected to delivery this accessory is mounted
on factory.
12372083
Pressure gauge kit
Measures the pressure drop over the lter cartridges. Is mounted on the FilterMax’ stand. Can be combined with
a pressure switch to get LED no. 3 indicated, which indicates time to change lter cartridges. When ordered con-
nected to delivery this accessory is mounted on factory.
12372063
dP Control kit
Is used for controlling the cleaning more eciently and with better supervision. Saves pressured air in some
applications with intermittent load. Equipped with alarm functions for high pressure drop over the lter cartridge.
12373321
Safety Switch
For FilterMax C 25.
12372076
FilterMax C25 W3 kit
The kit includes dP Control kit, lter regulator, shut o valve, ashlight and plastic bags for the dust container.
With this kit the FilterMax C25 is BGIA-certied for the highest available welding fume category (W3).
Welding fume category W3 means that the unit is able to reliably extract and clean low, medium and high alloyed
steel, e.g. containing a part of nickel and chrome of 30% and more with a separation eciency of ≥ 99%.
With this kit the FilterMax C25 is certied according to the international eective standard DIN EN ISO 15012-1
(2005) that controls industrial and health protection for welding and related processes and the requirements,
examination and identication of air cleaning systems.
12375078
Accessories
*Only for ordering with a FilterMax C25. Part numbers for replacement lter cartridges can be found in the instruction manual or www.nederman.com.
A number of dierent types of lter cartridges are available, for details please contact your nearest Nederman dealer.
Models
Description
V
Phase
Hz
A
Part No.
FilterMax C25 400V 50Hz 400 3 50 6.1 12630167
FilterMax C25 208V 60Hz EPAct motor 208 360 11 12630367
FilterMax C25 460V 60Hz 460 360 512631467
FilterMax C25 575V 60Hz 575 360 412630467
FilterMax C25 220/380/440V 60Hz Brazil 220/380/440 360 11.8 / 6.9 / 5.9 12631867
Description V Phase Hz A Part No.
FilterMax C25 400V 50Hz (without lter) 400 3 50 6.1 12630767
FilterMax C25 208V 60Hz (without lter) 208 360 11 12631967
FilterMax C25 460V 60Hz EPAct motor (without lter) 460 360 512630967
FilterMax C25 575V 60Hz (without lter) 575 360 412631067
Description
V
Phase
Hz
A
Part No.
Rebuilding Kit for FilterMax C25 from 400V to 230V, 3-phase, 50Hz 230 3 50 6.1 12374563
Models not including lters. Choose lters from list of accessories
Models including PW NS lters, 12 m²
FilterMax C25

Dimensions
Model
C25
Weight 454 kg / 1000 lbs
Number of lter cartridges 4
Total lter area 48 m2 / 520 ft2 (Poly Web lter)
40 m2 / 430 ft2 (Poly Web antistatic lter)
Airow (depending on load and application) 1500–2750 m3/h
900–1600 cfm
Compressed air reqvuirements 4–6 bar / 60–90 psi, water and oil free
Compressed air consumption 64 N-litres/min at 30 sec intervals, 32 N-litres/cleaning pulse
2.3 cfm/min at 30 sec intervals, 1.15 cfm/cleaning pulse
Ambient temperature -20°C to +50°C / -4°F to 122°F
Process air (dry) temperature 0°C to +60°C / 32°F to 140°F, Not condensing
Dimvensioned pressure drop 1200 Pa / 5” WG
Filtration 99% or 99.9% (PTFE-lter) at 0.5 μm (after some time in operation)
Bin capacity 30 lit. / 8 gal.
Material description 3 mm painted steel plate
Installation Indoor
Fan motor 3 kW (4 hp)
Protection class IP 54
Relay voltage, accessory 24 V AC, maximum 60 VA
Working pressure 0 to -5 kPa, not overpressure
Pulse noise 50 dB Lp Aeq, 30 s
Noise level 66 dB(A)
Technical data
Environmental data
Model
C25
Weight (kg/lbs) 454 / 1000
Noise, LpAeq pulse and air ow * 66 dBA
Recovery level % of weight 88%
*According to ISO 11203
Suction pressure
Actual working pressure will depend on application and dimensioning.
Air ow
Pa
m3/h
cfm
1000
590
Pressure drop Power
3500
3000
2500
2000
1500
1000
500
0
4,0
3,4
2,7
2,0
1,4
0,7
0,0
1500
880
2000
1180
2500
1470
3000
1770
kW
3.0
2.5
2.0
1.5
1.0
0.5
0,0
hp
14.0
12.0
10.0
8.0
6.0
4.0
2.0
0
In WG
FilterMax C25

www.nederman.com
• To avoid pressure losses and dust deposits in the system it is
important to use the correct duct diameter. The transport velocity
shall be at least 10–12 m/s (2000–2400 ft/min) for fume and 15–20
m/s (3000–4000 ft/min) for dust. Take velocity into account when
choosing the duct diameters. The velocity should never decrease en
route to FilterMax C25. The following duct diameters can be used
for the connection to FilterMax C25: Ø250 mm (10”) for the inlet and
Ø315 mm (12”) for the outlet.
• Use long radius bends and no t-pieces.
• Install plenty of cleaning access points in the ducting system before
FilterMax C25.
• If the dust is abrasive it may be necessary to use thick walled (or rub-
ber coted) material in bends and other exposed areas.
• To avoid pressure losses the ducting system should be as short as
possible and designed with two or more branches.
• Use larger diameters on the clean side to reduce pressure losses.
• Use re dampers when the duct system is passing from one re zone
to another. NB! Fire dampers do not stop explosions!
• Install a ow meter in the outlet duct, at least 3 m (10 ft.) from the lter
outlet.
• If there is a signicant re risk, it is better to install several small sys-
tems then one large system.
• Install a sparktrap to prevent sparks or burning/glowing material from
entering the FilterMax C 25.
• At welding work on oiled material the lter cartridges should be trea-
ted with ne lime powder (approx. 60 g) before the rst start.
System installation
NB! To adsjust the air ow, a
regulatiing damper in the clean
air duct can be used
Cleaning access point
The inlet on the opposite side
is used as a cleaning and
inspaction acces point
Cleaning access point
After cleaning
damper
Cleaning
access point
Nederman Original
Fume Extractors with
automatic dampers
30–45°
www.nederman.com
FilterMax C25