Nederman FlexPAK Standard Manual

Installation and Service Manual
Compact dust collectors
FlexPAK
Standard Models
Originalinstallation and service manual
EN INSTALLATION AN SERVICE MANUAL
2022-10-28 144838 (07)

FlexPAK
Trace back information:
Workspace Main version a68
Checked in 2022-10-28
Skribenta version 5.5.022

FlexPAK
Table of contents
Figures ............................................................................................................................................................................. 5
1 Preface ............................................................................................................................................................................ 15
2 Safety .............................................................................................................................................................................. 15
2.1 Classification of important information ......................................................................................................... 15
3 escription ..................................................................................................................................................................... 15
3.1 Function ............................................................................................................................................................... 15
3.1.1 Filtration in two stages ....................................................................................................................... 15
3.1.2 Automatic filter cleaning ................................................................................................................... 15
3.2 imensions .......................................................................................................................................................... 15
3.3 Technical data ..................................................................................................................................................... 16
3.3.1 Pressure drop diagram ....................................................................................................................... 16
3.4 Fuses .................................................................................................................................................................... 17
3.5 Main components ............................................................................................................................................... 17
3.6 Connections ........................................................................................................................................................ 17
3.7 Start and control unit ........................................................................................................................................ 17
3.8 Frequency converter ......................................................................................................................................... 18
4 Accessories ..................................................................................................................................................................... 18
5 Installation ...................................................................................................................................................................... 18
5.1 elivery check ..................................................................................................................................................... 18
5.2 Installation requirements ................................................................................................................................. 18
5.3 uct dimensions and installation .................................................................................................................... 19
5.3.1 Requirements ...................................................................................................................................... 19
5.3.2 Recommendations .............................................................................................................................. 19
5.4 Installing the unit ............................................................................................................................................... 19
5.4.1 Indoor installation ............................................................................................................................... 19
5.4.2 Outdoor installation ............................................................................................................................ 20
5.4.3 Moving the unit .................................................................................................................................... 20
5.5 Electrical installation ......................................................................................................................................... 20
5.6 General requirements ....................................................................................................................................... 20
5.7 Ground check measurement ............................................................................................................................ 20
5.8 Automatic bin emptying function ................................................................................................................... 21
5.9 Machining chips and swarf extraction ............................................................................................................ 21
5.10 Pneumatic filter cleaning valve ....................................................................................................................... 21
5.11 Vacuum setpoint ................................................................................................................................................ 21
5.12 Rotary valve ........................................................................................................................................................ 21
5.13 Compressed air installation .............................................................................................................................. 21
5.13.1 Requirements ...................................................................................................................................... 21
5.13.2 Installation ............................................................................................................................................ 21
6 Maintenance .................................................................................................................................................................. 21
6.1 Checks one month after installation and every year ................................................................................... 22
6.2 Empty the collector bin ..................................................................................................................................... 22
6.3 Replace the plastic bag ..................................................................................................................................... 22
6.4 Replace the main filter ...................................................................................................................................... 22
6.5 Check the filter cleaning function ................................................................................................................... 23
6.6 The motor and the fan unit .............................................................................................................................. 23
6.7 Cooling filter for the frequency converter .................................................................................................... 23
6.8 Loading new software ...................................................................................................................................... 24
6.8.1 Frequency converter control panel .................................................................................................. 24
6.8.2 Firmware and software labelling ...................................................................................................... 24
6.8.3 Upgrading the system ........................................................................................................................ 24
3

FlexPAK
7 Troubleshooting ............................................................................................................................................................ 25
7.1 Tools ..................................................................................................................................................................... 25
7.2 Remove the lid of the start and control unit ................................................................................................. 25
7.3 Troubleshooting guide ...................................................................................................................................... 25
8 Spare Parts ..................................................................................................................................................................... 27
8.1 Ordering spare parts .......................................................................................................................................... 27
9 Recycling ......................................................................................................................................................................... 27
9.1 Environmental information .............................................................................................................................. 27
10 Acronyms and abbreviations ....................................................................................................................................... 28
11 Appendix A: Installation protocol ............................................................................................................................... 30
12 Appendix B: Service protocol ...................................................................................................................................... 32
4

FlexPAK
Figures
AB Ph Nederman & Co
SWEDEN
Type
Art.no
V
Ser.no
Hz
kW
50
A
kW
V
A
60 Hz
Year of manufacture
hp
1
907mm (35.7")
966mm (38.0")
2116mm (83.5")
1670mm (66.0")
E
M
E
R
G
E
N
C
Y
S
T
O
2
5

FlexPAK
13
12
10
9
7
8
2
1
3
4
65
11
3
11
7
8
9
12
13
15
14
18
19
10
17
4
16
15
20
5
6

FlexPAK
6
1 2 3 6 7 8 9
16 15 14 13 11 1012
4 5
7
7

FlexPAK
E
M
E
R
G
E
N
C
Y
S
T
O
P
SIEMENS
LOGO! 12/24RC XXXXXXX-XXXXX-XXXX
ESC OK
Stop
Set Param
Set
>Prg Name
61
5
4
2
3
8
8

FlexPAK
2
1
4
5
6
8
7
9
3
9
1
1643±1mm (65”)
662±1mm (26.2’’)
1771.4±1mm (70”)
Ø13mm
10
9

FlexPAK
11 12
13 14
10