Nederman FlexPAK DX Manual

Installation and service manual
Compact dust collectors
FlexPAK DX
DX Models
Originalinstallation and service manual
EN INSTALLATION AND SERVICE MANUAL
2021-07-07 144885 (07)

FlexPAK DX
Trace back information:
Workspace Main version a2
Checked in 2021-07-07
Skribenta version 5.4.024

FlexPAK DX
Table of contents
Figures ............................................................................................................................................................................. 5
1 Preface ............................................................................................................................................................................ 15
2 Safety .............................................................................................................................................................................. 15
2.1 Classification of important information ......................................................................................................... 15
3 Description ..................................................................................................................................................................... 15
3.1 Function ............................................................................................................................................................... 15
3.1.1 Filtration in two stages ....................................................................................................................... 15
3.1.2 Automatic filter cleaning ................................................................................................................... 15
3.1.3 Control filter ......................................................................................................................................... 15
3.2 FlexPAK DX and ATEX ....................................................................................................................................... 15
3.2.1 Permitted materials ............................................................................................................................ 16
3.3 Explosion protection ......................................................................................................................................... 16
3.3.1 Explosion venting ................................................................................................................................ 16
3.3.2 Explosion suppression system .......................................................................................................... 16
3.3.3 Flameless venting ............................................................................................................................... 17
3.3.4 Isolation device .................................................................................................................................... 17
3.4 Dimensions .......................................................................................................................................................... 17
3.5 Technical data ..................................................................................................................................................... 18
3.6 Fuses .................................................................................................................................................................... 19
3.7 Main components ............................................................................................................................................... 19
3.8 Connections ........................................................................................................................................................ 19
3.9 Start and control unit ........................................................................................................................................ 20
3.9.1 Start and control unit .......................................................................................................................... 20
3.10 Frequency converter ......................................................................................................................................... 20
4 Accessories ..................................................................................................................................................................... 20
5 Installation ...................................................................................................................................................................... 20
5.1 Delivery check ..................................................................................................................................................... 21
5.2 Installation requirements ................................................................................................................................. 21
5.2.1 Bolts ....................................................................................................................................................... 21
5.3 Duct dimensions and installation .................................................................................................................... 21
5.3.1 Requirements ...................................................................................................................................... 21
5.3.2 Recommendations .............................................................................................................................. 21
5.4 Installing the unit ............................................................................................................................................... 22
5.4.1 Indoor installation ............................................................................................................................... 22
5.4.2 Outdoor installation ............................................................................................................................ 22
5.4.3 Moving the unit .................................................................................................................................... 22
5.5 Electrical installation ......................................................................................................................................... 22
5.6 Suppression system installation ..................................................................................................................... 23
5.7 General requirements ....................................................................................................................................... 23
5.8 Automatic bin emptying function ................................................................................................................... 23
5.9 Machining chips and swarf extraction ............................................................................................................ 23
5.10 Pneumatic filter cleaning valve ....................................................................................................................... 23
5.11 ATEX Duct Isolation Valve ................................................................................................................................ 23
5.12 Ground check measurement ............................................................................................................................ 23
5.13 Vacuum setpoint ................................................................................................................................................ 24
5.14 Rotary valve ........................................................................................................................................................ 24
5.15 Compressed air installation .............................................................................................................................. 24
5.15.1 Requirements ...................................................................................................................................... 24
5.15.2 Installation ............................................................................................................................................ 24
6 Maintenance .................................................................................................................................................................. 24
6.1 Service and maintenance of ATEX equipment ............................................................................................. 24
6.2 Checks one month after installation and every year ................................................................................... 25
3

FlexPAK DX
6.3 Empty the collector bin ..................................................................................................................................... 25
6.4 Replace the main filter ...................................................................................................................................... 25
6.5 Change control filter .......................................................................................................................................... 26
6.6 Check the filter cleaning function ................................................................................................................... 26
6.7 The motor and the fan unit .............................................................................................................................. 26
6.8 Cooling filter for the frequency converter .................................................................................................... 26
6.9 Loading new software ...................................................................................................................................... 26
6.9.1 Frequency converter control panel .................................................................................................. 26
6.9.2 Firmware and software labelling ...................................................................................................... 26
6.9.3 Upgrading the system ........................................................................................................................ 27
6.10 Spare Parts .......................................................................................................................................................... 27
6.10.1 Ordering spare parts ........................................................................................................................... 27
6.11 Recycling .............................................................................................................................................................. 27
6.11.1 Environmental information ............................................................................................................... 27
7 Troubleshooting ............................................................................................................................................................ 28
7.1 Tools ..................................................................................................................................................................... 28
7.2 Remove the lid of the start and control unit ................................................................................................. 28
8 Acronyms and abbreviations ....................................................................................................................................... 30
9 Appendix A: Installation protocol ............................................................................................................................... 32
10 Appendix B: Service protocol ...................................................................................................................................... 34
4

FlexPAK DX
Figures
AB Ph Nederman & Co
SWEDEN
Type
Art.no
V
Ser.no
Hz
kW
50
A
kW
V
A
60 Hz
Year of manufacture
hp
1
2116mm (83.3")
772 mm (30.4")
1670mm (65.8")
1019 mm (40.1")
58 mm (2.3")
45°
98
(mm)
908890
98 98 98 98 98
220 320
540
640
O1418x
2A
5

FlexPAK DX
2116mm (83.3")
1750mm (69")
1650mm (65.0")
120mm (4.8")
80mm (3.25")
1010mm (40")
2B
2116mm (83.3")
1114mm (43.9")
1469mm (57.8")
1670mm (65.7")
508mm (20.0")
2C
6

FlexPAK DX
A
E
E
A
B
C
D
G
F
3A
J
I
H
45°
3B
7

FlexPAK DX
13
12
10
9
7
8
2
1
3
4
65
11
4A
11
7
8
9
12
13
15
14
17
16
10
18
4B
8

FlexPAK DX
20
21
19
Ø151 mm
Ø195 mm
7.68 in
Ø220 mm
8.66 in
10 mm
.39 in8x Ø
5.94 in
22.5°
45°7x
5 mm
.20 in
4C
1 2 3 6 7 8 9
16 15 14 13 11 1012
4 5
5
9

FlexPAK DX
6
A
B
7
10