Nederman FlexPAK Series Manual

Installation and service manual
Compact dust collectors
FlexPAK
Standard Models
Originalinstallation and service manual
EN INSTALLATION AND SERVICE MANUAL
2021-04-19 144838 (04)

FlexPAK
Trace back information:
Workspace Main version a40
Checked in 2021-04-19
Skribenta version 5.4.015

FlexPAK
Table of contents
Figures ............................................................................................................................................................................. 5
1 Preface ............................................................................................................................................................................ 12
2 Safety .............................................................................................................................................................................. 12
2.1 Classification of important information ......................................................................................................... 12
3 Description ..................................................................................................................................................................... 12
3.1 Function ............................................................................................................................................................... 12
3.1.1 Filtration in two stages ....................................................................................................................... 12
3.1.2 Automatic filter cleaning ................................................................................................................... 12
3.2 Dimensions .......................................................................................................................................................... 12
3.3 Technical data ..................................................................................................................................................... 13
3.4 Fuses .................................................................................................................................................................... 14
3.5 Main components ............................................................................................................................................... 14
3.6 Connections ........................................................................................................................................................ 14
3.7 Start and control unit ........................................................................................................................................ 14
3.7.1 Start and control unit .......................................................................................................................... 14
3.8 Frequency converter ......................................................................................................................................... 15
4 Accessories ..................................................................................................................................................................... 15
5 Installation ...................................................................................................................................................................... 15
5.1 Delivery check ..................................................................................................................................................... 15
5.2 Installation requirements ................................................................................................................................. 16
5.3 Duct dimensions and installation .................................................................................................................... 16
5.3.1 Requirements ...................................................................................................................................... 16
5.3.2 Recommendations .............................................................................................................................. 16
5.4 Installing the unit ............................................................................................................................................... 16
5.4.1 Indoor installation ............................................................................................................................... 16
5.4.2 Outdoor installation ............................................................................................................................ 17
5.4.3 Moving the unit .................................................................................................................................... 17
5.5 Electrical installation ......................................................................................................................................... 17
5.6 General requirements ....................................................................................................................................... 17
5.7 Ground check measurement ............................................................................................................................ 17
5.8 Automatic bin emptying function ................................................................................................................... 17
5.9 Machining chips and swarf extraction ............................................................................................................ 18
5.10 Pneumatic filter cleaning valve ....................................................................................................................... 18
5.11 Vacuum setpoint ................................................................................................................................................ 18
5.12 Rotary valve ........................................................................................................................................................ 18
5.13 Compressed air installation .............................................................................................................................. 18
5.13.1 Requirements ...................................................................................................................................... 18
5.13.2 Installation ............................................................................................................................................ 18
6 Maintenance .................................................................................................................................................................. 18
6.1 Checks one month after installation and every year ................................................................................... 18
6.2 Empty the collector bin ..................................................................................................................................... 19
6.3 Replace the main filter ...................................................................................................................................... 19
6.4 Check the filter cleaning function ................................................................................................................... 19
6.5 The motor and the fan unit .............................................................................................................................. 19
6.6 Cooling filter for the frequency converter .................................................................................................... 20
6.7 Loading new software ...................................................................................................................................... 20
6.7.1 Frequency converter control panel .................................................................................................. 20
6.7.2 Firmware and software labelling ...................................................................................................... 20
6.7.3 Upgrading the system ........................................................................................................................ 20
6.8 Spare Parts .......................................................................................................................................................... 20
6.8.1 Ordering spare parts ........................................................................................................................... 20
3

FlexPAK
6.9 Recycling .............................................................................................................................................................. 20
6.9.1 Environmental information ............................................................................................................... 20
7 Troubleshooting ............................................................................................................................................................ 21
7.1 Tools ..................................................................................................................................................................... 21
7.2 Remove the lid of the start and control unit ................................................................................................. 21
8 Acronyms and abbreviations ....................................................................................................................................... 23
9 Appendix A: Installation protocol ............................................................................................................................... 25
10 Appendix B: Service protocol ...................................................................................................................................... 27
4

FlexPAK
Figures
AB Ph Nederman & Co
SWEDEN
Type
Art.no
V
Ser.no
Hz
kW
50
A
kW
V
A
60 Hz
Year of manufacture
hp
1
907mm (35.7")
966mm (38.0")
2116mm (83.5")
1670mm (66.0")
E
M
E
R
G
E
N
C
Y
S
T
O
2
5

FlexPAK
13
12
10
9
7
8
2
1
3
4
65
11
3
11
7
8
9
12
13
15
14
18
19
10
17
4
16
15
20
5
6

FlexPAK
6
1 2 3 6 7 8 9
16 15 14 13 11 1012
4 5
7
7

FlexPAK
E
M
E
R
G
E
N
C
Y
S
T
O
P
SIEMENS
LOGO! 12/24RC XXXXXXX-XXXXX-XXXX
ESC OK
Stop
Set Param
Set
>Prg Name
61
5
4
2
3
8
8

FlexPAK
2
1
4
5
6
8
7
9
3
9
1643±1mm (65”)
662±1mm (26.2’’)
1771.4±1mm (70”)
1
10
9

FlexPAK
11 12
13 14
10