Nederman RSR User manual

Instruction manual
Chip & swarf management system
Swivel chute
RSR
QMM042(02)
Original instruction manual
EN INSTRUCTION MANUAL
Translation of original instruction manual
DA BETJENINGSVEJLEDNING
DE BEDIENUNGSANLEITUNG
ES MANUAL DE INSTRUCCIONES
PL INSTRUKCJA UŻYTKOWANIA
SV ANVÄNDARMANUAL

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Figures ......................................................................................... 4
English ......................................................................................... 7

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EN
English
Instruction manual
Chip & swarf management system
Swivel chute
RSR
1 Declaration of conformity......................................................................................................... 9
2 Preface......................................................................................................................................................10
2.1 Foreword .......................................................................................................................................10
3 Notices on hazards .....................................................................................................................11
4 Safety.........................................................................................................................................................11
5 Description...........................................................................................................................................11
5.1 Function .........................................................................................................................................11
5.2 Technical data ...........................................................................................................................11
6 Main components.........................................................................................................................11
7 Before installation.........................................................................................................................12
7.1 Delivery checks........................................................................................................................12
7.2 Installation requirements....................................................................................................12
8 Installation.............................................................................................................................................12
8.1 Installing the swivel chute..................................................................................................12
9 Using the swivel chute.............................................................................................................12
9.1 Before start-up ..........................................................................................................................12
9.2 Operation......................................................................................................................................12
10 Maintenance.......................................................................................................................................12
10.1 Maintenance instruction.....................................................................................................13
10.2 Lubrication ...................................................................................................................................13
10.3 Spare parts..................................................................................................................................13
11 Recycling................................................................................................................................................13
12 Troubleshooting...............................................................................................................................14
13 Acronyms and abbreviations............................................................................................14
Figures......................................................................................................................................................... 4
Table of contents

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1 Declaration of conformity
Below is presented the document setting out the contents of the EC Declaration
of Conformity, not including the serial number and the signature of the person
empowered. The formal Declaration is attached to your RSR Swivel chute .
1. DECLARATION OF INCORPORATION OF PARTLY COMPLETED
MACHINERY
We,
NEDERMAN Manufacturing Poland Sp. z o. o.
ul. Okólna 45 A
05-270 Marki, PL
herewith declare that
the machine: Swivel chute
type: RSR
serial number:
year of manufact.:
is in conformity with the provisions of the Directive 2006/42/EC with
exclusion of point 1.3.7 Annex I until correctly installed according to the
manual.
Proper technical documentation for the above mentioned machine has
been prepared according to Annex VII part B. Technical Dpt. Manager
at NEDERMAN Manufacturing Poland Sp. z o. o. is responsible for this
documentation.
The product is also in conformity with other following directives:
Low Voltage Directive 2006/95/EC,
Electromagnetic Compatibility Directive 2004/108/EC,
and complies with harmonized standards relating to EC Directives:
EN ISO 12100-1, EN ISO 12100-2, EN 60204-1
NEDERMAN Manufacturing Poland Sp. z o. o. furthermore declares that
the partly completed machinery must not be put into service until the nal
machinery into which it is to be incorporated has been declared in conformity
with the provisions of the Directive 2006/42/EC.
The identity and signature of the person empowered to draw up the declaration
Marki, date

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2 Preface
This manual is for the correct installation, use and maintenance of this product.
Read it carefully before using this product or carrying out maintenance.
Replace the manual immediately if lost.
This product has been designed to meet the requirements of relevant EC
directives. To maintain this status, all installation, repair and maintenance
work for this product is to be carried out by qualied personnel using
only original spare parts. Contact the nearest authorized distributor or
NEDERMAN for advice on technical service and obtaining spare parts. Also
read Chapter ‘4 Safety’ thoroughly.
NEDERMAN continuously improves its products design and efciency
through modications, and reserves the right to do so without introducing
these improvements to previously supplied products. NEDERMAN also
reserve the right to, without previous notice, modify data and equipment as
well as operating and maintenance instructions.
2.1 Foreword
Your RSR Swivel chute has been manufactured by:
NEDERMAN Manufacturing Poland Sp. z o. o.
ul. Okólna 45 А
05-270 Marki, Poland
Tel: [phone]
Fax: [phone]
E-mail: [e-mail]
www.nederman.com.pl
NEDERMAN Swivel chutes guarantee good design, quality components and
skilled labour plus years of experience in swarf handling and swarf crushing.
All these abilities have been used to design a product with high reliability and
long service life. We are convinced that your experiences will conrm your
choice of NEDERMAN Swivel chutes.
Length of life and reliability can, as with any machine tool, be prolonged with
correct installation and correct maintenance. It pays off to follow our advice for
maintenance.
This manual consists of instructions and spare parts list for your new
NEDERMAN Swivel chute. It also contains greasing instructions, exploded
view or assembly drawing and a simple schedule for trouble-shooting.
NEDERMAN Swivel chutes are normally used in all swarf handling systems
which NEDERMAN designs, sells and installs as well as in similar machine
tools available on the market.
All swivel chutes which leave our works are checked and do not need any
additional maintenance other than stated in this manual.
For orders of spare parts and if you want to contact our engineers please nd
our phone number and address at the beginning of this chapter.

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3 Notices on hazards
This document contains important information that is presented either as a
warning, caution or note. See the following examples:
WARNING! Type of injury.
Warnings indicate a potential hazard to the health and safety of personnel, and
how that hazard may be avoided.
CAUTION! Type of risk.
Cautions indicate a potential hazard to the product but not to personnel, and
how that hazard may be avoided.
NOTE! Notes contain other information that is important for personnel.
4 Safety
This chapter contains important information that refer to a potential hazard to
the health and safety of personnel, and how that hazard may be avoided.
Safety regulations:
• Electrical installations have to be done by qualied personnel only.
• At connection of voltage feed as well as at service and maintenance work
on the swivel chute the circuit breaker must be off.
• The swivel chute must not be operated with the covers removed.
• Protective goggles must be used for work around the swivel chute.
• The data sheet from the coolant supplier must be studied as parts from
coolant can cause allergic reactions.
WARNING! Risk of injury.
The oor around the conveyor might get slippery from coolant getting outside
the machine.
5 Description
5.1 Function
NEDERMAN Swivel chutes are components included in swarf handling
systems and are used for discharging of swarf from e.g. conveyors.
5.2 Technical data
Contact your nearest authorized distributor or local NEDERMAN
representative for advice on technical details and application.
6 Main components
REMARK. We continuously improve our products and their efciency
through the introduction of design modications. We reserve the right to do
this without introducing these improvements on previously supplied products.
We also reserve the right, without previous notice, to modify data and
equipment, as well as operating and maintenance instructions.

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7 Before installation
7.1 Delivery checks
Check the unit for any transport damage. In case of damage or parts missing,
notify the carrier and your local NEDERMAN representative immediately.
7.2 Installation requirements
No specic foundation is required.
8 Installation
8.1 Installing the swivel chute
NEDERMAN Swivel chutes can be installed in all swarf handling systems
which NEDERMAN designs, sells and installs, as well as in similar machine
tools available on the market.
NOTE. As the RSR Swivel chute is a partly completed machinery, it must not
be put into service until the nal machinery into which it is to be incorporated
has been declared in conformity with the provisions of the Directive 2006/42/
EC.
9 Using the swivel chute
9.1 Before start-up
WARNING: Before any kind of activity, the SAFETY REGULATIONS
(Chapter 4) must be read carefully, and the safety regulations must be strictly
adhered to.
9.2 Operation
The operator should always be aware of the normal power consumption of
the motor, normal outow of separated material and the level of vibration. By
considering the above mentioned factors and observing modications one can
be sure that the swivel chute will function properly.
10 Maintenance
Read Chapter ‘4 Safety’ before carrying out maintenance.
Installation, repair and maintenance work is to be carried out by qualied
personnel using only original NEDERMAN spare parts. Contact your nearest
authorized distributor or NEDERMAN for advice on technical service.
NOTE! The service intervals in this chapter are based on the unit being
professionally maintained.

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10.1 Maintenance instruction
NEDERMAN Swivel chute is very robust in design but should like every other
production machine be regularly checked and maintained.
Daily checks should be made at the start of operations until a permanent
maintenance schedule can be established. When this has been done only
routine checks and general observations are necessary.
10.2 Lubrication
Swivel bearing
The swivel bearing should be lubricated with grease. Use ball bearing grease of
good quality.
Greasing interval: every 6th month at one-shift operation, 50 g grease per
swivel bearing.
Chain
Greasing interval: every 6th months at one-shift operation.
10.3 Spare parts
Contact your nearest authorized distributor or NEDERMAN for advice
on technical service or if you require help with spare parts. See also
www.nederman.com.pl
Ordering spare parts
When ordering spare parts always state the following:
• Product serial number and NEDERMAN reference number (see the
product identication plate).
• Article number and designation - see Table 10-1.
• Quantity of the parts required.
Table 10-1: Spare parts specication - see Fig. 2
Pos. Article No. Designation Qty Unit
197022009 Chain wheel 1pce
29702116 Roller chain 1pce
39702117 Chain link 1pce
4960401 Motor/gear 1pce
5902205 Swivel bearing - 330 mm 1 pce
6970127 Swivel bearing - 500 mm 1 pce
11 Recycling
The product has been designed for component materials to be recycled.
Its different material types must be handled according to relevant local
regulations. Contact the distributor or NEDERMAN if uncertainties arise
when scrapping the product at the end of its service life.

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12 Troubleshooting
This trouble-shooting schedule only serves as a guide to probable reasons for
faults. As mentioned earlier correct maintenance is the best insurance against
the development of defects.
Table 12-1: Trouble shooting guide
Problem Possible cause Solution
The swivel chute
does not start. Electrical fault. Check the fuses and torque limiters.
The motor starts
but the swivel
chute stands still.
The chain is broken. Exchange the chain.
The bearings run
heavily. Bad greasing. Look in this manual for greasing instructions.
13 Acronyms and abbreviations

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NEDERMAN Manufacturing Poland Sp. z o. o.
ul. Okólna 45 А
05-270 Marki, Poland
Tel: [phone]
Fax: [phone]
E-mail: [email protected]
www.nederman.com.pl

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