Norac UC5 Topcon X30 User manual

Spray Height Controlle
r
Hagie (STS 120’)
Installation Manual
HG06

Printed in Canada
Copyright 2008 by NORAC Systems International Inc.
Reorder P/N: UC5-BC-HG06-INST Rev C (Hagie STS 120’)
NOTICE: NORAC Systems International Inc. reserves the right to improve products and their specifications without notice and
without the requirement to update products sold previously. Every effort has been made to ensure the accuracy of the information
contained in this manual. The technical information in this manual was reviewed at the time of approval for publication.

Contents
1Introduction ............................................................................................................... 1
2General UC5 System Layout ................................................................................... 2
3Kit Parts...................................................................................................................... 3
4Ultrasonic Sensor Installation.................................................................................. 6
5Roll Sensor Installation ............................................................................................. 9
6Module Installation.................................................................................................. 13
7Connecting the Sensors to the CANbus .............................................................. 17
8Hydraulic Installation.............................................................................................. 18
9Cable Drawings........................................................................................................ 19

1
1Introduction
Congratulations on your purchase of the NORAC UC5 Spray Height Controller. This system
is manufactured with top quality components and is engineered using the latest technology to
provide operating reliability unmatched for years to come.
When properly used the system can provide protection from sprayer boom damage, improve
sprayer efficiency, and ensure chemicals are applied correctly.
Please take the time to read this manual completely before attempting to install the system. A
thorough understanding of this manual will ensure that you receive the maximum benefit from
the system.
Your input can help make us better! If you find issues or have suggestions regarding the parts
list or the installation procedure, please don’t hesitate to contact us.
Every effort has been made to ensure the accuracy of the information contained in
this manual. All parts supplied are selected to specially fit the sprayer to facilitate
a complete installation. However, NORAC cannot guarantee all parts fit as
intended due to the variations of the sprayer by the manufacturer.
Please read this manual in its entirety before attempting installation.

2
2General UC5 System Layout
Figure 1 illustrates the general layout of the UC5 system components:
Figure 1: General UC5 System Layout

3
3Kit Parts
3.1 Kit Overview
Figure 2: HG06 System Parts

4
3.2 Hydraulic Plumbing
Figure 3: HG06 Hydraulic Plumbing Parts
The use of dielectric grease is not recommended on any NORAC electrical
connections.
To ensure all stainless steel hardware does not gall or seize apply a light coating of
the supplied Permatex Anti-seize grease to all threaded parts upon installation.
Permatex Anti-seize lubricant is preferred, but other similar anti-seize products
may be used.

5
3.3 UC5-HYD-HG06 – HG06 Hydraulics Kit Parts List
Item Part Number Name Quantity
E02 43720 UC5 VALVE MODULE 1
P01 106034 UC5 NETWORK 2 PIN PLUG 2
V01 44960D VALVE BLOCK ASSEMBLY 3 STATION CC/LS PROP DT 4 BOLT 1
3.4 UC5-CAB-HG03/HG06 – HG03/HG06 Cab Kit Parts List
Item Part Number Name Quantity
C01 43260-13 CABLE UC5 NETWORK HAGIE STS CAB TO BULKHEAD 1
C02 43260-14 CABLE UC5 NETWORK HAGIE STS BULKHEAD TO VIM 1
C03 43260-11 CABLE UC5 NETWORK HAGIE STS CHASSIS TO BOOM DISCONNECT 1
C20 43260-10 CABLE UC5 INTERFACE CAN BUS (3 PIN DT) 36IN 1
C21 43764-01 UC5 NETWORK ADAPTER CAN LINES ONLY 1
C30 43250-16 CABLE UC5 BATTERY 6-PIN DT (ECU AND SIGNAL POWER) 1
E01 43710 UC5 CONTROLLER MODULE 2
P02A 106339 CONN DEUTSCH DT04 B KEY 12 PIN FLANGED RECEPTACLE 1
P02B 106035 UC5 NETWORK 12 PIN PLUG (A-KEY) 1
3.5 UC5-BOOM-HG06 – HG06 Boom Kit Parts List
Item Part Number Name Quantity
C04 43260-12 CABLE UC5 NETWORK HAGIE STS BOOM DISCONNECT TO 8-WAY 1
C05 43210-0.5 CABLE UC5 NETWORK 18 AWG 0.5M 1
C06 43210-03 CABLE UC5 NETWORK 18 AWG 3M 3
C07 43210-10 CABLE UC5 NETWORK 18 AWG 10M 4
C08 43210-01 CABLE UC5 NETWORK 18 AWG 1M 1
E04 43741* UC5 ROLL SENSOR VER. 2 3
E05 43750 UC5 ULTRASONIC SENSOR 5
E10 43760 UC5 NETWORK COUPLER 3-WAY 2
E11 43765 UC5 NETWORK COUPLER 8-WAY 1
E12 43764 UC5 NETWORK COUPLER 2-WAY 4
E20 43764T UC5 NETWORK COUPLER 2-WAY WITH TERMINATOR 2
M02 UC5-BC-HG06-INST MANUAL INSTALLATION UC5 HAGIE STS10/12 120' 1
P03 106162 UC5 NETWORK 6 PIN PLUG MOLDED 2
* For systems purchased BEFORE October 1, 2011, the roll sensor part number is 43740.

6
4Ultrasonic Sensor Installation
4.1 Ultrasonic Sensor Serial Number Arrangement
When installing the UC5 sensors, start with the smallest serial number on the left-hand side,
and proceed to the largest serial number on the right hand side. Each UC5 sensor has a serial
number stamped on the sensor housing.
Apply a light coating of the supplied Permatex Anti-seize grease to all threaded
parts upon installation.
Figure 4: Sensor Serial Number Arrangement

7
4.2 Wing Sensor Installation
1. Mount the NORAC UC5 ultrasonic sensor into the sensor bracket and run the sensor
cable behind the bracket so that it will not interfere with the sensor readings.
Figure 5: Inner Sensor
Figure 6: Outer Sensor

8
4.3 Main Lift Sensor Installation
1. Mount the ultrasonic sensor to the main lift bracket.
Figure 7: Main Lift Sensor Mounting

9
5Roll Sensor Installation
The orientation of both roll sensors to the roll sensor bracket will depend on the bracket
mounting. The roll sensor CANbus connector must be pointing towards the right side of the
sprayer.
When mounting the roll sensors, mount one to the boom frame – lowest serial number, one
to boom carrier frame (intermediate frame - non-pivoting portion of the sprayer) and one to
the chassis (reference frame) – highest serial number.
Figure 8: Roll Sensor Orientation - Connector Facing Right Wing

10
5.1 Boom Frame Roll Sensor Mounting
1. Install the roll sensor with the lowest serial number onto the roll sensor tab (Figure 9).
The roll sensor must be mounted with the connector facing the right boom.
Ensure the boom frame roll sensor does not collide with any parts and the cable
has sufficient slack for the boom to travel though its entire range of motion.
Figure 9: Boom Frame Roll Sensor Mounting
Boom Frame
Roll Sensor
Intermediate
Frame Roll
Sensor

11
5.2 Intermediate Frame Roll Sensor Mounting
1. Securely mount the roll sensors to the included roll sensor brackets using the #6 machine
screw and nylon lock-nuts.
2. Mount the intermediate frame roll sensor on the square grey frame (Figure 11), with the
cable facing the right hand wing.
Figure 10: Mounting Roll Sensor to Bracket
Figure 11: Intermediate Frame Roll Sensor Mounting

12
5.3 Reference Frame Roll Sensor Mounting
1. Install the roll sensor with the highest serial number onto the sprayer chassis (Figure 12).
Figure 12: Reference Frame Roll Sensor Mounting
Reference
Frame Roll
Sensor

13
6Module Installation
6.1 Control Module
1. Refer to Figure 2 and Figure 13.
2. Securely mount the control module (E01) with the lowest serial number inside the sprayer
cab, using the Hagie mounting brackets.
3. Connect cable C21 between the control module and the display cable. Cable C21 must be
connected to the end of the control module with only one Deutsch connector.
4. Connect the power cable (C30) to one of the two CANbus connectors on the control
module. Connect the other end of the power cable to the switched power supply.
5. Route cable C01 from the other CANbus connector to the cab knock outs.
Figure 13: Control Module Layout
Figure 14: Control Module Mounting

14
6.2 Virtual Input Module
1. Disconnect the J1939 CANbus interface connectors and insert the NORAC CANbus
interface cable (C20) between the two connectors.
2. Connect the 6 pin connector on cable C20 to the control module with the highest serial
number. This connection must be made at the end of the control module with only one
connector.
3. Securely fasten the control module in the electrical panel as shown.
Figure 15: Control Module Mounted in Electrical Panel
4. Connect cable C02 to one of the 6 pin connectors on the control module on the end with
two connectors. Route cable C02 to the cab and connect to cable C01.
5. Connect cable C03 to the remaining connector on the control module. Route cable C03 to
cable C04 and connect.

15
6.3 Valve Module
1. Install the valve module (E02) to the top of the NORAC valve block. Orient the 6-pin
Deutsch (CANbus) connectors towards the P and T ports with the label facing up.
Figure 16: Valve Module
2. Verify the valve coil connectors are oriented vertically (Figure 17).
Figure 17: Align Coils
3. Place the valve module between the valve coils. Slide a valve mounting bracket over the
connectors of the valve module and the valve coil connectors. This may require flexing the
plastic bracket slightly (Figure 18).
4. Ensure the bracket is pushed over the connectors far enough to allow the clips to engage
behind the valve connectors.
Output
Number
Normal Function
1 Right Up
2 Right Down
3 Left Up
4 Left Down
5 Main Up
6 Main Down
7 Option 3
8 Option 4

16
Figure 18: Valve Module Bracket Installation
5. Connect cable C04 to the valve module CANbus. Route cable C05 from the other
CANbus connector to the 8-way coupler.
6. Insert the 2-pin plugs (P01) into the unused 2-pin connectors on the valve module.
Figure 19: Valve Module - Valve Coil Connections
Tank Port
Pressure Port
Sense Port Left Tilt Ports
Right Tilt Ports
3r
d
Station
Ports

17
7Connecting the Sensors to the CANbus
1. Fasten the 8-way coupler (E11) to the boom with cable ties.
2. Connect the Intermediate Frame roll sensor to the 8-way coupler. Connect the Boom
Frame roll sensor to the 8-way coupler using cable C08 and a 2-way coupler (E12).
Connect the Reference Frame roll sensor to the 6-pin Deutsch receptacle on cable C03.
3. Connect the main lift sensor to the 8-way coupler using cable C06 and a 2-way coupler
(E12). Cable C06 and item E12 may not be needed if the 8-way coupler is mounted close
enough to the main lift sensor.
4. Attach a 3-way coupler (E10) to the boom at the inner sensor brackets. Connect two
cables (C07) to the 8-way coupler and route along the booms to the inner wing sensors.
Plug the sensor and the CANbus cable into the 3-way coupler.
5. Connect a 2-way coupler between cable C06 and cable C07. Connect cable C06 to the
remaining connector on the 3-way coupler and route along the boom to the outer wing
sensors.
Figure 20: UC5 Module Locations and Cable Connections
6. At the sensor brackets, attach a 2-way coupler with terminator (E20) to the sprayer boom.
The 2-way coupler with terminator is the white two way coupler. Plug the sensor and the
CANbus cable (C07) into the 2-way coupler with terminator.
Follow existing cables and hoses to be sure the cable will not be pinched or
stretched.