Nordson 3100V Series Reference guide

OWNER'S RECORD
MODEL AND SERIAL NUMBER INFORMATION:
The model and serial numbers are located at the hose/gun side of the unit.
A duplicate label is provided to you in the space below.
Refer to these numbers whenever you call upon your Nordson Customer Service
Representative regarding this product.
TANK AND HEATING PADS WARRANTY INFORMATION:
With respect to hot melt tanks and bulk melter heating pads with cast-in heating
elements, Nordson agrees to repair or, at it's option, replace any hot melt tank or bulk
melter heating pads determined by Nordson to have defective cast-in heaters, provided
the defect is reported in writing to Nordson within sixty(60) months of the date of
manufacture stamped on the hot melt tank or bulk meter heating pads.
THIS UNDERTAKING IS IN LIEU OF ALL OTHER WARRANTIES, EXPRESS OR IMPLIED,
INCLUDING IVERCHANTABILIry AND FITNESS FOR PARTICULAR PURPOSE.
UNIT INSPECTION INFORMATION:
Factory tested and approved: Date ?-/S-o //
Pump seriar number: 5,4Ct 6 /6q/a
NOTE:
Retain for your this document into owner's manual provided with unit.
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SERIES 34OO Y
Hot Melt Material Applicator
with 6:1 SP30 Piston Pump and Vista'Controller
r 3400V-4GAVDUX
Customer Product Manual- Part 331 1g2F
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Nordson Corporation welcomes requesls for information, comments and inquiries about its products. General
information about Nordson can be found on lhe lnternet using the following address: http://wwwnordson.com.
Address all correspondence to:
Nordson Corporation
Attn: Customer Service
1'1475 Lakefield Drive
Duluth, GA 30097
Notice
This is a Nordson Corporation publication which is protected by copyright. Original copyright date 1999. No part of
this document may be photocopied, repioduced, or translated to another language without the prior written consent
of Nordson Corporation. The information contained in this publication is subject to change without notice.
Trademarks
AquaGuard, Blue Box, Control Coat, Equi=Bead, FoamMelt, FoamMix, Helix, Hot Shot, Hot Stitch, Meltex,
MicroSet, MultiScan, Nordson, the Nordson logo, OmniScan, Package of Values, Porous Coat, PosFStop, ProLink,
PRX, RBX, Shur-Lock, UniScan, UpTime, and Versa-Spray are registered trademarks of Nordson Corporation.
BetterBook, CF, Controlled Fiberization, Eclipse, Saturn, Seal Sentry, Swirl Coat, and Vista
are trademarks of Nordson Corporation.
Big Orange is a registered trademark of ZEP Manufacturing Company.
Loctite is a registered trademark of Loctite Corporation.
Never Seez is a registered trademark of Bostik CorpoAtion.
Parker Lubricant is a registered trademark of Parker Seal.
Teflon and Viton are registered trademarks of E.l. DuPont de Nemours & Co.
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.:*l---.. *O 2000 Nordson Corporation
All rights reserved
ii
01 EN-01-[3V-3311 92]-1 lssued j
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Nordson CorPoration
OPERATOR'S CARD
P/N 229 777c
Series 31OO Vlg4OOYl3500 Vl3700V
Hot tMelt tVlaterial APPlicator
with Piston Pump, standard Filter, standard control
IMPORTANT
Give this coPY
to the oPerator
Please Note
The operator's card contains only information
necessary for daily operation and maintenance'
Foiotreiintormation, reler to the product manual
A copy of this operator's card and an order form for
anotirer operator's card are included in the
introduction part of the operating manual'
AWARNING: Allow only qualified personnelto
perform the following tasks. Observe and
iollow the safety instructions in this document
and all other related documentation'
Always follow the instructions given in the
operator's card and operating manual'
Always follow instructions in the material supplier's
tvtateiiat Safety Data Sheet (MSDS) or material
information sheet.
Even at recommended operating temperatures'
hot melt material may release vapors' Exceeding
prescribed processing temperatures for long
periods of time can result in dangerous
decomposition by-products. Flemove vapors
by drawing them off with an exhaust system'
a
a
a
Safety SYmbols
The following symbols warn against dangers or
oossible sou-rces of danger. Become familiar with
inemt faiture to heed a warning symbol can lead to
personal injury and/or damage to the unit or other
equipment.
A
A
WARNING: Failure to observe can result in
equipment damage, personal injury, or death'
WARNING: Risk of electrical shock' Failure to
obserue can result in personal injury or death'
WARNING: Disconnect equipment from line
voltirge. Failure to observe can result in
personal injury or death.
WARNING: Hot! Risk of burns. Wear
heat-protective clothi n g, saf ety gog gles, and/or
heat-protective gloves depending on the
symbol or symbols shown. Failure to observe
can result in personal injury or death'
WARNING: Pressurized system or material
Release pressure. Failure to observe can
result in serious burns.
@
@
@
A
1
lssued 4/98 o 1 E N-O P C-[3V -229774-1

rvi
Ove EW of Stem Com o
ys nts
ne
p
1Applicator
1. Pump
2. Tank
3. Air regulator
4. Filter and drain valve
5. Controls
Additional System Components
6. Hose
7. Air-operated gun
8. Solenoid valve
2
3
8
4
Clean the exterior sudaces of the applicator and
guns.
2. Check the o-rings and gaskets for leaks.
3. Flush the manifold filter as follows:
a. Reduce the pump air pressure to 0.
c. Open the drain valve over a container by
turning the valve counterclockwise.
56
7
1
b Place containers under all guns and trigger the
guns to relieve hydraulic pressure.
Type A Manifotd
TypeBorSManifold
d. lncrease the pump air pressure until a clean,
steady stream of hot melt materialflows from
the drain valve.
e. Close the drain valve.
f. Return the pump air pressure to the normal
operating setting.
2
Daily Maintenance
ol EN-oPc-[3V -229771_1 lssued 4/98

Dai ly Startu p/Sh utdown
8. When the READY light turns on, press the PUMP
key.
WARNING: When the tank lid is open, hot melt
vapors may be released. Vent the application
area or wear a respirator for protection from
vapors.
Automatic Startup/Shutdown
With the seven-day clock and auto-energize pump
features on, the following occur:
1. The heaters turn on automatically and the pump
starts when the tank reaches either the READY
condition or a temperature you have selected.
2. The heaters turn off automatically and the system
shuts itself down.
ManualStartup
1. Check the adhesive level. lf the level is below
50%, add adhesive to the tank. Fill to within
25 mm (1 inch) of the tank toP.
2. Close the lid immediately to prevent contamination
of the adhesive'
3. lf the POWER switch is off, turn it on.
4. Prepare each gun in your system for operation as
follows:
. Air-operated guns: turn on the operating air.
. Handguns: unlock the trigger.
o Electric guns: turn on the gun driver.
5. Press the HEATERS key. The HEATERS light will
turn on and the unit will begin to heat.
,*'*'@ffis
6. Turn on the pump air pressure and adjust it to the
setting that works best for your system.
7. Check the temperature setting for each heated
zone.
9. Check the adhesive level periodically. Refill the
tank before the level drops below 50%.
ManualShutdown
1. Press the PUN/P key. The PUMP light willturn off
and the pump will stoP.
?L'
A
A
PUMP +
2. Place containers beneath all guns and trigger the
guns to relieve hydraulic pressure.
3. Use one of the following methods to prevent
accidental gun triggering:
. Air-operated guns: reduce air pressure to 0
. Handguns: place the trigger safety in the
locked position.
. Electric guns: turn off the gun driver.
WARNING: Never hang a handgun by its
trigger. The gun can accidentally discharge
material, causing burns.
4. Press the HEATERS key. The HEATERS light will
turn off.
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3
lssued 4/98 o 1 E N-O PC-[3V -22577n-1

Daily Operations
Todothis... Press this key . . . This happens .It means. .
oI
Turn the power on POWER The POWER switch turns on Power to the unit is on
Turn the power off The POWER switch turns off. Power to the unit is off
Scan the temperatures
of each zone. The MONITOR/SCAN light
turns on and stays on. The system scans each
heated zone and displays
each zone's temperature.
The system displays the
temperature of only the
zone currently selected.
$lf,l'o"o c
Monitor the temperatu re
of a zone. The MONITOR/SCAN light
stays on.
Place the system in
standby. The STANDBY light turns on.
The STANDBY light turns off.
Heating zones hold at
your preset standby
temperatures.
Heating zones return to
your operating setpoint
temperatures.
Take the system out of
standby.
STANDBY $o
Turn the heaters on The HEATERS light turns on.
The HEATERS light turns off.
The tank, hoses, and
guns are heated.
No heat is applied to
system components.
Turn the heaters off. HEATEHS @ o
Turn the 7-day clock on. The CLOCK light turns on. The system performs
functions controlled by
the clock.
The system does not
perform functions
controlled by the clock.
CLOCK
Turn the 7-day clock off. The CLOCK light turns off
Turn the pump on The PUMP light turns on. The pump draws melted
materialthrough the
system.
The pump stops drawing
melted material through
the system.
Turn the pump off PUMP The PUMP light turns off
F
I
"Fo
Determine whether a
fault was corrected. All LED lights turn on white
the system begins a
five-second test. At the end
of the test, the FAULT light
turns off.
All LED lights turn on while
the system begins a
five-second test. At the end
of the test, the FAULT light
stays on.
The fault was corrected.
The fault was not
corrected.
PlEti. A
original copyright dale 2/92. Nordson is a registered trademark of Nordson corporation.
6
o 1 E N-O PC-[3V -2297771-1 lssued 4/98

Vista Contro! Panel
13
12
11
1. Zone indicator lights
2. STANDBY or SETPOINT temperature light
3. SYSTEM SETTINGS light
4. Up key for system settings
5. Down key for system settings
6. Move right key
7. Clock INTEFIVAL lights
10 I
8. POWER switch
9. Clock feature lights
10. Control keys
11. Control lights
12. Up key for selector display
13. Up key for multipurpose display
14. Selector display
8
19
15. Multipurpose display
16. FAULT light
17. READY light
18. Actual temperature display
19. Down key for multipurpose
display
20. Enter key
15 16 17
20
2
3
4
5
b
7
8
4
Vista* FAULT J
AREADY
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SYSIEM
SEINNGS
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INTERVAL
E
1
'61
\y'2
O qocK
POWER
o
@o
sr "rrr $ O
@o
CLOCK
CLEAR
FAULTS &
PUMP
Qo
3
0
o 1 E N-O PC-[3V -2297 77)-1 lssued 4/98

Record of Vista Control Settings
Temperature Settings
Zone
Type
lnternal
Hose
Gun
Zone
Type
Hose
Gun
Clock Settings
Zone 1 Temperatures Zone2 Temperatures Zone 3 Temperatures
Zone 6 Temperatures
Band
Band
Operating Standby
Operating Standby Band
Operating Standby Band
Zone 5 Temperatures
Zone 4 Temperatures Operating Standby
Operating Standby Band
Operating Standby Band
Heater lntervals Monday Tuesday Wednesday Thursday Friday Saturday Sunday
Heaters On-1
Heaters Off-1
Heaters On-2
Heaters Off-2
Standby lntervals
Standby On-1
Standby Off-1
Standby On-2
Standby Off-2
System Settings
System ready time delay:
Overtemperature setpoint
Pump air pressure:
Global temperature band:
Auto-energize pump
temperature setting:
Startup: tr Sequential / tr Simultaneous
Auto-energize heaters: tr On / ! Off
Auto-energize pump: tr On / tr Off
Warning or power output: tr Warning / E Power on
Ready or pump output: tr Ready / E Pump on
Password: trOn/trOff
5
lssued 4/98 o 1 E N-O PC-[3V -2297771-1

lntroduction
Series 3000 V Manual Configuration Code
1. Product Configuration
Codes
2. Understanding Your
Manual Configuration
Code
The configuration code indicates the features included in your system
as shipped. Your system and its manual have similar, but not identical,
configuration codes.
The system configuration code appears on the lD plate on the unit.
Please refer to this code when contacting Nordson to order services or
parts.
The manualconfiguration code appears on the title page and on the
spine of your product manual. This code ensures that the manual you
receive contains information about your system.
Use the following example to interpret the configuration code for your
product manual.
- Voltage
Pump
Model
Manifold
f Controller IOption
M3400V X EAV:. f,.1:: Ix
Model Voltage Pump Manifold ControllerType Options
31 00y
3400v
3500v
3700v
3830v
3860v
3890v
3930v
3960v
X Voltage code
1,2, or 3
4 Voltage code 4
D Single-acting
10:1 piston pump
E SP3O
14:1 piston pump
F SP3O
21:1 piston pump
G SP3O
6:1 piston pump
K AC gear pump
200 volt
L AC gear pump
240 volt
A 4-port
B 6-port
C 6-port reverse-flush
J 4-port, w/pressure control
valve
S 1 supply port, 1 return port
T 1 supply port, 1 return port,
reverse-flush
V Vista
P Pattern
T Temperature
X alloptions other
than EMC
4 EMC
NOTE: Shaded area denotes data not pertinent to the manual configuration code.
@ '1999 Nordson Corporallon
All riqhts reserued 41-3000y
lssued 2/99 ol EN-02-[3V-CONFlG]-1