Norton Power Track Series User manual

Installation Instructions
Combination Door Closer-Holder and
Releasing Device and
Integral Smoke Detector
WITHOUT WITH
80-9380-2211-020 (04-06)
An incorrectly installed or improperly
adjusted door closer can cause property
damage or personal injury. These instructions
should be followed to avoid the possibility
of misapplication or misadjustment.
CAUTION
Power Track Series
Master Unit – PTD
Support Unit - PT
Slave Unit - PTS
(with detector)
(without detector)
(without detector)
Models
Hinge (Pull) Side of
Door Application
Stop (Push) Side of
Door Application
8300 PTD
8500 PTD
8300 PT/PTS
8500 PT/PTS
P8300 PTD
P8500 PTD
P8300 PT/PTS
P8500 PT/PTS
NOTE: For special applications a separate door and frame preparation template is packed with these instructions.
Use this instruction sheet for installation sequence and closer adjustments only.
Use of an auxiliary door stop is always recommended.
8500PTD
PULL SIDE
illustrated
LH – Left Hand Door
RHR – Right Hand Reverse
P8300PTD
PUSH SIDE
illustrated
LH – Left Hand Door
RHR – Right Hand Reverse
Components:
NOTE:
No. 80-9342-0900-021
For wiring of PTD models, see "Power Track"
"Wiring Instructions"
Hinge edge of door
Stop (Push) Side
Slide Track
Hook-Up Box Chassis
And Cover
Arm Assembly
9/64"
Hex Drive
Socket Screw
Smoke Detector
Hinge (Pull) Side
Slide Track
Pinion Cap
Closer Body
Backcheck Valve
Latch Valve
Sweep Valve
Spring
Adjustment
Shaft
Narrow Cover
Cover with Insert
Cover Screw
Cover Screws
Optional Architectural *
Metal Cover
Standoffs
Insert Cutouts
Cover
Insert
Optional Architectural Plastic *
Full Cover with Insert
Standoff
Standoff
"PT"
WIRING INSTRUCTION
24VAC/DC or 120VAC
"PTS"
WIRING INSTRUCTION
24VDC ONLY
Input voltage supplied must match label rating on hook-up box.
TYPICAL WIRING DIAGRAM TYPICAL WIRING DIAGRAM
EARTH GROUND
ALARM PANEL
DOOR HOLDER
PANEL CIRCUIT
3
2
1
+
-
+
-
TO
SOLENOID
24VAC/DC HOOK-UP BOX HOOK-UP BOX
SPECIFICATIONS:
120VAC HOOK-UP BOX
3
2
1
3
2
1
Openings for surface
or concealed wiring
Openings for surface
or concealed wiring
Test Switch
3/4 AMP Fuse
Header for
solenoid connection
Header for
solenoid connection
Terminal strip for
power input connections
Terminal strip for
power input connections
1. Neutral (24 VAC/DC)
2. Positive (24VAC/DC)
3. Earth Ground
1. Neutral (24 VDC)
2. Positive (24VDC)
3. Earth Ground
3
2
1
Terminal strip for
power input connections
1. Neutral (120VAC/DC)
2. Positive (120VAC/DC)
3. Earth Ground
Openings for surface
or concealed wiring
Test Switch 3/4 AMP fuse
Solenoid
Connection
Typical wiring terminals 1 and 2 will connect
to terminals 5 and 6 from "PTD" unit
EARTH GROUND
3
2
1
+
-
TO
SOLENOID
123 4 5 6
7891011
12
NOTES: 1. Maximum wire size is 14AWG.
2. All wiring and connections use
standard wiring practice conforming
with local wiring codes.
120VAC 24VAC 24VDC
Voltage
Current
120VAC + 10%-15%
.018 AMPS
24VAC + 10%-15%
.090 AMPS
24VDC + 10% -15%
.090 AMPS
Page 5 80-9380-2211-020 (04-06) Page 6
1902 Airport Road, Monroe, NC
Telephone:[phone]; Fax: [phone]
www.nortondoorcontrols.com
Door Controls
For PTD Models:
Refer to “Power Track” “Wiring Instructions”
for making wiring conenctions.No. 80-9342-0900-021
DOOR CLOSER ADJUSTMENTS
Arm Attachment to Track
Hold Open Angle:
Closing Power
clockwise " socket or adjustable
wrench
Closing Cycle
See figure 2A.
Latch range
Sweep range
Opening Cycle
See figure 2B.
backcheck range.
Installation of Cover:
Hold Open Power Adjustment:
Insert arm stud into slide block in track.
Secure by pushing in on the retainer clip that extends from
the slide block, until it is flush with the slide block, see
illustration on page 4 of these instructions.
Place door in the Hold Open position. Remove 9/64" hex
drive socket head screw from arm. Open door to desired
angle and install hex-drive socket head screw into hole in
adjusting rod that is aligned with the hole in the adjusting
tube.
Closing Power can be increased by 50%.
To increase power, see Figure 1, rotate "Spring Adjustment
Shaft using a 5/16
. 20 full turns (360°) will provide maximum available
power. Product is shipped set at 10 full turns.
(hydraulic control)
Valve "L" controls door speed in .
Valve "S" controls door speed in .
Use 1/8" hex-key furnished and adjust as shown in figure 3.
(hydraulic control)
Check valve cushions (slows) door opening in the
Note: Never close this valve completely or damage to closer
may occur.
Use 1/8" hex-key furnished and adjust as shown in figure 4.
If more hold open power is required, the power may be
increased by turning the adjustment screw in the end of the
track nearest the hinges. Use 9/64" hex wrench provided
and rotate adjustment screw clockwise to increase holding
power.
• Full cover:
• Narrow cover:
• Full metal cover:
• Architectural plastic cover:
• Architectural metal cover:
• Metal hook-up box cover:
Slide cover insert into the un-used cutout in
cover. Install cover using screws provided.
Install cover using screws provided. Install
pinion cap onto pinion shaft by hand or with a Phillips
screw driver - DO NOT OVER TIGHTEN.
Fasten cover to mounting clips with
screws provided.
Slide cover insert into the un-
used cutout in cover. Install standoffs in ends of closer.
Snap cover onto standoffs. This cover not suitable for
PUSH (stop) SIDE applications.
Remove cover insert where
pinion is located. Install standoffs in ends of closer. Install
cover using screws provided. This cover not suitable for
PUSH (stop) SIDE applications.
Fasten with four screws
provided.
IMPORTANT!
After making all wiring connections:
"on"
Depress
"Test Switch" button on the hook-up board
• Turn power to unit . (On Master (PTD) unit only,
green LED should be illuminated.)
• Open door to the hold open position. Manually pull door
out of hold open and release ... door should close.
• Again, open door to the hold open position.
... door
should close.
• Fasten hook-up box cover with four screws provided.
Closing Speed
Hydraulic Control
Closing Power Control
Backcheck
Figure 3.
Figure 1.
Fig. 2BFig. 2A
Figure 4.
1/8"
Hex
Key
1/8"
Hex
Key
1/8"
Hex
Key
Increase
Decrease
Backcheck Valve*
*NEVER close this valve
completely.
Slow Slow
Fast Fast
Latch
Valve
Sweep
Valve
LS
Opening CycleClosing Cycle
Backcheck
Range
Closed
5°
L
a
t
c
h
R
a
n
g
e
S
w
e
e
p
R
a
n
g
e
Spring Adjustment Shaft
NOTE: Maximum of 20 360° turns
of Spring Adjustment Shaft
Decrease
Increase
An ASSA ABLOY Group Co.
* This cover is only available for PULL SIDE applications.

80-9380-2211-020 (04-06)
Page 2
Arm Indexing
Pinion Flat Pinion Flat
RH Door LH Door
7. ith valve end of closer
toward hinge edge of door.
8. and install 9/64" hex drive
socket head screw from screw pack.
9. using Arm Indexing
instructions above.
10.
11. in track assembly. Secure
by pushing in on the retainer clip that extends from the slide
block in the track, until it is flush with the slide block (see
Attaching Arm Stud to Slide on page 4).
(Proceed to pages 5 and 6 for closer adjustments and PT/PTS
wiring)
Mount CLOSER BODY to door
Adjust arm to shortest length
Place slide arm on pinion shaft
Secure arm with arm washer and arm screw.
Insert arm stud into slide block
w
1.
Locate and drill 1-1/8" (29mm) diameter hole in frame face
for the conduit.
2. using above
template:
holes for
holes for . holes for
3. using "Preparation
for Fasteners" chart on page 4.
4. with spring buffer toward
hinge edge of frame and open side facing down.
5. from hook-up box assy.
6. with
conduit hole openings away from hinge edge of frame.
Place Hook-Up Box straps between frame and
chassis. Special conduit nut supplied to anchor 3/4"
conduit fitting.
For Concealed Wire Applications Only:
Locate mounting holes in door and frame
Door – 4 Closer
Frame – 2 Track 2 Hook-up Box
Prepare mounting holes for fasteners
Fasten Track Assembly to frame
Remove metal cover and straps .
Fasten Hook-up Box Straps and Chassis to frame
NOTES:
NOTE: Units with a 120V to 24V transformer require that
hook-up board be removed from chassis to enable
mounting.
5
(127)
1-3/8
(35) 3/4
(19)
1-7/16
(36.5)
12
(304.8)
4 Holes for Closer:
1/4-20 Machine Screw
or 3/8 Dia. Sex-Nuts
2 Holes for Hook-Up Box
8-32 Machine Screw
For Concealed
Wiring Only
1-1/8 (29mm) Hole
For Conduit
1-1/4
(32)
D3-5/8
(92)
19
(482.6)
A
C
B
2 Holes for Track:
1/4-20 Machine Screw
C
LHinge or Pivot
NOTES:
• From centerline of pivot point to end
of track and hook-up box see
dimension “E” in chart
• Right hand door shown
• Do not scale drawing
• Dimensions are given in inches (mm)
• Minimum ceiling clearance for unit is
2-1/8" (54mm)
• Maximum door opening is 110°
Page 3
Arm Indexing
Pinion Flat Pinion Flat
LH Door RH Door
7.
ith spring adjustment nut toward hinge edge
of door.
8. and install 9/64" hex drive
socket head screw from screw pack.
9. using Arm Indexing
instructions above.
10.
11. in track assembly. Secure
by pushing in on the retainer clip that extends from the slide
block in the track, until it is flush with the slide block (see
Attaching Arm Stud to Slide on page 4).
(Proceed to pages 5 and 6 for closer adjustment and PT/PTS
wiring)
Mount CLOSER BODY (or Drop Plate and then Closer
Body) to door
Adjust arm to shortest length
Place slide arm on pinion shaft
Secure arm with arm washer and arm screw.
Insert arm stud into slide block
w
1.
Locate and drill 1-1/8" (29mm) diameter hole in frame soffit for
the conduit.
2. using above
template:
holes for or
holes for . holes for
3. using "Preparation
for Fasteners" chart on page 4.
4. with spring buffer toward
hinge edge of frame and open side facing down.
5. from hook-up box assy.
6. with
conduit hole openings away from hinge edge of frame.
Place Hook-Up Box straps between frame and
chassis. Special conduit nut supplied to anchor 3/4" conduit
fitting.
For Concealed Wire Applications Only:
Locate mounting holes in door and frame
Door – 4 Closer (8148 Drop Plate, see page 4)
Frame – 3 Track 2 Hook-up Box
Prepare mounting holes for fasteners
Fasten Track Assembly to frame
Remove metal cover and straps .
Fasten Hook-up Box Straps and Chassis to frame
NOTES:
NOTE: Units with a 120V to 24V transformer require that
hook-up board be removed from chassis to enable mounting.
Preparation for Fasteners
Opening
Metal Frame
Metal
Door or Frame
Wood or
Composite
Door
Fasteners
8-32 Machine Screw
1/4-20 Machine Screw
3/8 Dia. Sex Nut
Fastener Preparation
Drill: #29 [.136" (3.45mm) dia.]
8-32 UNC Tap
Drill: #7 [.201" (5.10mm) dia.]
1/4"-20 UNC Tap
3/8" [.375" (9.50mm) dia.]
through
NOTES:
• From centerline of pivot point to end
of track and hook-up box see
dimension “E” in chart
• Left hand door shown
• Do not scale drawing
• Dimensions are given in inches (mm)
• Maximum door opening is 110°
1-1/4
(32)
12
(304.8)
3/4
(19)
3-1/4
(83)
4 Holes for Closer
1/4-20 Machine Screw
or 3/8 Dia. Sex-Nuts
Ref. – Bottom of Frame Stop
1
(25)
5-1/4
(133)
12
(304.8)
C
LHinge or Pivot
19
(482.6)
2 Holes for Hook-Up Box:
8-32 Machine Screw
3 Holes for Track:
1/4-20 Machine Screw
D
C
B
A
For Concealed Wiring Only
1-1/8 (29) Hole for Conduit
80-9380-2211-020 (04-06) Page 4 80-9380-2211-020 (04-06)
PT/PTS
PTD
A
31-1/16 (789)
34-11/16 (881)
B
8-7/16 (214)
12-1/16 (306)
C
7-5/8 (194)
11-1/4 (286)
D
4-3/8 (111)
8 (203) PT/PTS
PTD
A
32-11/16 (830)
36-5/16 (922)
B
8-7/16 (214)
12-1/16 (306)
C
7-5/8 (194)
11-1/4 (286)
D
4-3/8 (111)
8 (203)
Hinge (Pull) Side Applications Stop (Push) Side Applications 8148 Drop Plate Template with Stop (Push) Side Application
Attaching Arm Stud to Slide
Retainer Clip
2
1
Attaching Arm Stud to Slide
NOTES:
• From centerline of pivot point to end
of track and hook-up box see
dimension “E” in chart
• Left hand door shown
• Do not scale drawing
• Dimensions are given in inches (mm)
• Maximum door opening is 110°
4
(101.6)
4
(101.6)
5/16
(7.9)
1-1/2
(38)
4 Holes for Drop Plate
1/4-20 Machine Screw
or 3/8 Dia. Sex-Nuts
Ref. – Bottom of Frame Stop
1
(25)
5-1/4
(133)
12
(304.8)
C
LHinge or Pivot
19
(482.6)
2 Holes for Hook-Up Box:
8-32 Machine Screw
3 Holes for Track:
1/4-20 Machine Screw
D
C
B
A
For Concealed Wiring Only
1-1/8 (29) Hole for Conduit
PT/PTS
PTD
A
32-11/16 (830)
36-5/16 (922)
B
8-7/16 (214)
12-1/16 (306)
C
7-5/8 (194)
11-1/4 (286)
D
4-3/8 (111)
8 (203)
E
32-3/16 (818)
35-13/16 (910)
E
33-13/16 (858)
37-7/16 (951)
E
33-13/16 (858)
37-7/16 (951)