Lamp FD50-H User manual

1
Door
Door pocket
FD50-H SLIDING DOOR SYSTEM Installation Manual
(Recessed Mount Type for Pocket Door, with Two-way Soft Close)
Part No.FD50DHCP-PD
FOR YOUR SAFETY AND CORRECT INSTALLATION
Thank you for using our product. Before installation, please read this manual thoroughly to ensure correct installation.
Please keep this manual at hand for future reference.
ABOUT THE PRODUCT
●
This is a parts set for sliding door system for residential &
commercial use.
●Built in soft closer enables two-way soft closing movement
in both direction.
●
Two sections of track for easy maintenance after installing.
SPECIFICATIONS
・
The closing speed of the soft closing type door may change
depending on the ambient temperature, operating method or
installation quality.
・
Recommended ambient temperature range is 5 to 40䉝
※1When using a light weight door, you may feel the resistance of the
soft closer when opening the door.
Door height Max. 2400 mm 2401 - 2700 mm
Door width 680 -1500 mm 800 -1500 mm
Min. Door thickness 30 mm
Max. Door weight 50 ※1kg/door
Vertical adjustment 3 mm upward, 4 mm downward
Depth adjustment ±2 mm
Warning :
Caution : If not followed, injury or damage may result.
Prohibited
Warning
Caution Required
Meaning of symbols
If not followed, death or serious injury may result.
Do not use this product for any other purpose, or with doors that are outside the specifications of this manual.
Do not disassemble or modify any parts other than those described in this document.
This product should be installed by a qualified person in accordance with this manual. If it is not installed correctly, the door
may fall and cause injury.
Provide a frame that can withstand the weight and impact of opening and closing the door. Be sure to use the specified
screws and tighten them securely. If the mounting strength is insufficient, the door may fall and cause injury.
If cutting any parts, make sure to remove any burrs before installation. Also check the upper track for any left-over burrs or
scraps and remove these.
Install the product with two people (in the case of one person, there is a risk of damaging components).
Follow the specified dimensions, specifications, and alignment of the door and frame. Warping, tilting or twisting of the
frame or door may cause failure.
This product is a part for architectural fittings. After installation, please check the function and safety of the final product.
Please inform the end user how to use the product safely.
Make sure to check the screws for slack at regular intervals (one month from first usage, half a year, and then one time
every year is recommended).
When installing the “pocket door”, make an “easy-maintenance” structure.
For example, use a removable panel.

2
×FD50 Below parts which are packed with
soft closer② are not needed for thisapplication.
Trigger mount jigTrigger : 2 pcs Countersunk head tapping
screws 4×30 D6 : 4 pcs
No. ① ②③④⑤⑥⑦
Name
Uppertrack
Soft closer
(two way) Upper roller Front trigger Pocket trigger Floor guide Door guide
track
Order code 9DULRXVOHQJWK¿QLVKHV 250-020-764 250-020-765 250-029-707 250-029-706 250-029-718 250-019-971
Part No. FD50-TRP
FD50-WRH-DSC FD50-WRH FD50-TRGPF FD50-TRGPB- HB FD50-BGR18 FD30-HBRT1500SIL
Parts
1 pc 1 pc 1 pc 1 pc 1 pc
Hole pitch : 250 mm
Pitch end : 30 mm
1 pc
Accessories
Countersunk head tapping screws 4 x 40
(Q'ty depends on the hole location)
Flat head
tapping screws
3.8 x 40 3 pcs
Flat head
tapping screws
3.8 x 40 3 pcs
Countersunk head
tapping screws
4 × 40 2 pcs
Countersunk head
tapping screws
4 × 40 2pcs
Countersunk head
tapping screws
4 x 20 4 pcs
Recommended screw
: Countersunk head
tapping screws 4 × 20
Options
№⑧ ⑨
Name Cover cap Spanner
wrench
Part No.
FD50-WRH-CP FD30-FSP
Parts
Thickness : 2 mm
Nominal designation
10 mm, 12 mm
The example shows the sliding door when the leading edge (at
the fully opened position) is aligned with the connecting position
of the upper tracks. To shift the connecting position towards the
trailing edge, see page 9.
COMPONENT PARTS
INSTALLATION DRAWING (EXAMPLE)
Margin
DN
:LGWKRIGRRUSRFNHW5S: 5:í5R:í'1
Track length (opened area): Lo
= :RoW TrackOHQJWKGRRUSRFNHW/S 5:í5R:
10
30
Door width: DW=RoW+DN+10
〈 In case of No Margin (DN = 0) : RoW+20〉
Opening width: RW
44
124 13 5
Connecting position
of Upper tracks
Trailing edge at fully
closed position
Leading edge at fully opened position
Front face of door pocket
215
30 30 418
Full opened position
Connecting position
of Upper tracks
Trigger of Leading
edge side
Trigger of Trailing edge side
Overlap : 10
〈In case of No Margin (DN = 0) : 20
〉
Min. Opening width of door pocket = Door thickness : Dt + 14
Closed position
In case of No Margin (DN = 0), thefront
part of the door pocket must be
detachable for door hanging.
16
16
28
30
15
10 17
Min. 7
Door thickness Dt = Min. 30
28
49(51) 49(51)
48
48
( ) show the dimensions
whenusing Cover caps⑧.
16
R8
15
17
2 ×C5 (Min.)
Min. 7
7 6
Door
9+4
í
Door front-rear
adjustment range
Door vertical
adjustment range
3
4
22
Door process dimention
Leading
edge
Trailing
edge

3
Leading edge
Leading edge
Open area track
Trailing edgeConnecting side
Connecting side
Connecting side
Door pocket track
Door pocket track
Open area rail
Track end to be
connected
Track end to be
connected
Trailing edge Connecting side
Track length for open area : Lo
30 200
30
Track length for door pocket : Lp
30
Track length for door pocket : Lp
30
Track length for open area : Lo
30 200
30
30 30 20
30 30 20
30 30 20
Track end to be
connected
Track end to be
connected
030320
I5.2 I9.6 CSK
Process holes for track
mounting.
2×I5
Process holes for Trigger (leading edge).
2×I5
Process holes for Trigger
(leading edge).
When cutting from a long track (1860 mm, 2760 mm & 3960 mm)
When using 1260 mm track
I 5.2 I 9.6 CSK
Process holes for track
mounting.
I 5.2 I 9.6 CSK
Process holes for track mounting.
No use
No use
No use
I5.2 I9.6 CSK
Process holes for track
mounting.
1Cutting and Hole Drilling on Upper Track
2Installing Door Pocket Track
When cutting, reinforce the
track to prevent deformation
at the cut section.
Do not cut the track on the
side with three holes.
Door pocket track
①Countersunk head
tapping screws 4 ×40
(provided)
Remove any dirt or aluminum chips
from the track.
The end which has three
countersunk holes must
face the center.
Install the cover panel onto the door pocket
after mounting the track.
Caution Caution
Caution Caution
・Philips head driver #2 ・
Machine or tool for cutting
aluminum ally
・
Drill bit for metal: ϕ5・Drill bit for metal
(for ϕ9.6 countersunk hole)
TOOLS REQUIRED FOR INSTALLATION
INSTALLATION PROCEDURE

4
3
4
Preparation of Mounting Parts
Installing Pocket Trigger
5Verification Before Installing Soft Closer
⑤Pocket trigger
Insert this end with
the pin.
Pay attention to the direction.
Correct set position
Trigger catcher
Correct set position
If the triggerposition is wrong, pull back the trigger catcher
to the correct position using a 6mm diameter hard bar.
Improper set position
6Inserting Parts into Open Area Track
Insert the parts in order from  to .
You can insert the parts smoothly from the connecting end which has no burrs.
1 3
Front trigger
Upper roller
Soft closer
Pay attention to the direction.
1
2
3
Open area track
The edge which has three countersunk
holes is the end to be connected.
Leading edge
Connecting side
OK
① Door pocket track
Without verification the self closing feature may fail.
Trigger catcher
(Red colored part)
I6
⑦
Countersunk head
tapping screw 4 × 20
(not provided)
Casing
Main unit
Lever
Casing
1
2
Remove any dirt or aluminum chips from
the track.
Tape around rollers and upper track to
prevent inserted parts from falling.
Caution
Slot for trigger
Slot for soft closer / roller
Caution
When cutting, reinforce
the track to prevent
deformation at the
cut section.
Caution
(Red colored Part)
Insert the pocket trigger
until it reaches the end
of the track.

5
After fixing the track, move rollers and check if there is any misalign-
ment or gap between the tracks.
Caution
7Mounting of Open Area Track
Align the track end to the end of
the door pocket track.
Pull out the pocket trigger from
the door pocket track, and insert
it into the open area track.
Fasten the open area track and pocket trigger with provided screws in order of to.
Move rollers if they cover the fastening holes on the track.
Overlap the two countersunk holes
on the pocket trigger and the two
holes on the open area track.
Deviation of the joint position makes
insertion of the trigger difficult.
The edge which has
three countersunk
holes is the end to be
connected.
When sliding the pocket trigger, use
a screwdriver.
The screwdriver may unexpectedly
come out and damage the track.
Scratches on the running track may
cause a noise of rollers during
operation.
When tightening the screws
make sure that the both tracks
are aligned.
Be careful not to misalign the
tracks. Tighten the screws firmly.
Screw 3.5× 25
Screw 3.5× 25
Screw 4.0 × 30
Screw 4.0× 30
Open area track
1
2
3
5
4
1
1
5
【1 Connecting to door pocket track.
【2】Fastening trigger and track
Remove any dirt or aluminum
chips from the track.
Caution
Caution
Caution Caution
Caution
OK

6
上
下上 下
Caution
8
9
Mounting of Floor Guide Temporarily
Hanging Door
Position floor guide just below the
center of the upper track.
Insert the roller until a click sound is
heard.
The position of the model where
the margin occurs is shown in
the figure.
Soft closer
Upper roller
2
2
3
4
Floor guide
Support 10mm
(To be removed after hanging）
Verify that the main unit is not dislocated
from the casing, foreither of the door ends.
Front face of
door pocket
Trailing edge at
closed position
30
10
44
Lever
Roller
(main unit)
Click
Casing
1
Slotted hole
4
30
16
4
Temporarily fasten through the
slotted holes with the provided
screws.
Caution
❺Verification of Soft Closer Operation
●Starting point of soft - close: approx. 115 mm before the final position.
Slotted hole
OK
Mark Lever
Mark
Lever

7
Fastening the Jump Prevention Nut
The jump prevention nut is on the hanger bolt of the upper roller.
Tighten the nut with the provided spanner wrench until it contacts the soft closer.
Jump prevention nut
Tighten Be sure to tighten the nut to
prevent damage.
10
12
Adjusting the Door Position
11
Adjusting , Fastening Floor Guide
If the door movement is not smooth, remove the door,
then adjust the floor guide forwards or backwards.
Tighten all 4 screws after the adjustment.
Adjustment range: 4 mm
The adjustment of the door should be done
with the jump prevention nut loosened.
Do not turn the adjustment screw beyond adjustment range.
Do not use electric screw driver.
Caution
Vertical adjustment range: 7 mm Depth adjustment range: 4 mm
Jump prevention
nut
右
上
下
左
Clockwise =Raise
Counterclockwise=Lower
右
上
下
左
Vertical
adjustment screw
4 mm
3 mm
Depth
adjustment screw
2 mm
2 mm
Adjust the door so that it is parallel to the upper track with 6-13 mm of clearance between the door and floor.
Caution

8
4
3
2
右
上
下
左
Be careful not to let the door fall.
2
1
When sliding the pocket trigger, use a
screwdriver etc.
Take care not to damage the track when
sliding the pocket trigger. Scratches on the
running track may cause roller noise during
operation.
3
1
2
Caution
【2】How to remove Upper track
Remove the pocket trigger screws.
Slide the pocket trigger into the door pocket track.
Remove the open area track.
The trigger can be deformed if the open area
track is removed if the pocket trigger has not
been moved into the pocket track.
Hold the open area track when removing the last
screw.
1
2
3
Appendix 1
【1】How to remove door
Put a support of 10mm thickness under the door.
Pull out the roller (main unit) from the casing, while
pushing the lever on the roller.
Pull out the door, while making sure not to let it
scratch against the door pocket.
Pull out the trailing edge roller from the casing.
How to Remove Door, Track
1
2
3
4
Soft closer
Remove door
Floor guide
Pull the door to the
position which the lever
is touchable, then pull
up the lever and
remove the door.
Support of 10mm
thickness
Caution
Caution

9
必ず、扉が全開位置で
あること（扉の戸尻が
枠に当たっていること）
【1】When determining the trigger position on site
(1) Put a mark on the open area track with reference to the
front end of the door at the fully opened position.
(Use masking tape so that the track isn't marked)
(2) Remove the open area track.
Remove the door according to the procedure -
Appendix 1 : How to remove the door, then remove the
open area track.
・Drill additional holes for trigger on the open area track.
(See the drawing below.)
[Example] Door pocket track with length equal to the width
of the door pocket.
(1)
Drill holes for the pocket trigger according to the drawing below.
(2) Fix the open area track, while following the above right
figure, since the working sequence is different from the
regular process.
【2】 How to process the holes for pocket trigger in advance
Front end of the door
3030
2 x I5 additional holes Mark as front end of the door
Door pocket track
Open area track
The pocket trigger mark
(from the factory)Pocket trigger
30
Margin
DN
Door width
Width of door pocket = Track length (door pocket)Opening width = Track length (opened area)
Margin
DN
30
2 ×I5
additional holes
Position of Leading edge of the door
Door pocket track
Open area track
Leading edge of the door
at full opened position
Mark on pocket trigger
(Factory-made)
Pocket trigger
(3) Mounting open area track
Follow the figure to the bottom right, since the working
sequence is different from the regular process.
(4) Hanging the door
Refer to the procedure「」and the following
procedures on page 3.
2
2
1
Working sequence for mounting the open area track
(common to【1】and【2】)
2
1
Pull out the pocket
trigger slightly.
Fasten with screws.
3
Pull out the pocket
trigger and align it
with the drilled holes.
Fasten with screws.
4
How to Shift the Connecting Position of the Tracks
Appendix 2
Put a mark on the open area track
with reference to the leading edge
of the door.
Make sure that the door is
in the fully opened position
(the trailing edge is
touching the frame).
Caution

10
SUGATSUNE KOGYO CO.,LTD
Tokyo, JAPAN
Phone: [phone] E-mail:[email protected]
SUGATSUNE KOGYO (UK) LTD
Reading, UK
Phone: [phone] E-mail:[email protected]
SUGATSUNE EUROPE GmbH
Dusseldorf, GERMANY
Phone: [phone] E-mail:[email protected]
SUGATSUNE SHANGHAI Co., LTD
Shanghai, CHINA
Phone: [phone] E-mail:[email protected]
Guangzhou, CHINA
Phone: [phone] E-mail:[email protected]
SUGATSUNE KOGYO INDIA PRIVATE LIMITED
Mumbai, INDIA
Phone: [phone] E-mail:[email protected]
SUGATSUNE AMERICA, INC
California, USA
Phone: [phone] E-mail:[email protected]
Chicago, USA
Phone: [phone] E-mail:[email protected].
SUGATSUNE CANADA, INC.
Phone: [phone] E-mail:[email protected]
2021.05 0933-6
PERIODICAL INSPECTION
・Clean the inside of the track.
・Check the upper and lower space of the door. If necessary, correct the space.
Trouble Checkpoint Solution
Door stops during soft
closing
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Check if the upper track is set horizontally. Using a level gauge, reset the upper track horizontally.
Check if mohair seal is installed. Reduce the friction between the mohair seal and door.
The door doesn`t close
softly.
Check if trigger is installed. ,QVWDOOWULJJHUWRVSHFL¿HGSRVLWLRQ
Check if door is closed by excessive force. Do not close door by excessive force as it may damage the soft closer.
The position of trigger catcher in page 4 section󱫈may
become dislocated.(It is hidden as installed in upper track.)
Remove the door and the upper track , then check the status of the trigger in
section 󱫈.
Abnormal noise during
operation
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Check if door touches adjacent parts. $GMXVWSRVLWLRQRIWKHÀRRUJXLGH
Check track rollers for aluminum dust. Remove the track, then pull out and clean the roller.
Check the track mounting screws for looseness. Retighten the screws to free the roller.
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Check if door touches adjacent parts. $GMXVWSRVLWLRQRIWKHÀRRUJXLGH
Door does not move. Check the track retaining screws for looseness. Retighten screws to free the roller.
Door starts to move. Check if the upper track is set horizontally. Using a level gauge, reset the upper track horizontally.
Door stops or caught
during operation.
Check if there is any gap or misalignment between the tracks. Correct the misalignment or gap.
TROUBLESHOOTING