Nouvag HighSurg 30 User manual

Motor System for Surgery
©NOUVAG AG • 31666 • V20221117 • All rights reserved.
HighSurg 30
Instructions for use
EN

Instructions for use HighSurg 30 • 31666 • V20221117

EN
DE
FR
IT
ES
PT
Vorwort
Herzlichen Glückwunsch zum Kauf eines Produktes der Firma NOUVAG AG. Wir freuen uns, dass Sie sich für ein
NOUVAG Erzeugnis entschieden haben und danken Ihnen für Ihr entgegengebrachtes Vertrauen.
Diese Bedienungsanleitung wird Sie mit dem Gerät und seinen Eigenschaften vertraut machen, damit eine möglichst
lange und problemlose Funktion gewährleistet werden kann.
Im Anhang finden Sie die Konformitätserklärung und unsere autorisierten Servicestellen.
Bitte lesen Sie diese Anleitung vor Inbetriebnahme aufmerksam durch!
Foreword
Congratulations on your purchase of a NOUVAG AG product. Thank you for the confidence shown in our products.
Please consult the instruction manual for the use and maintenance of the device to ensure that it will function
properly and efficiently for many years.
You will find the conformity statement and list of authorized service representatives attached.
Please read instructions carefully before operating!
Préface
Félicitations vous venez d’acheter un produit NOUVAG AG. Merci de la confiance que vous montrez en nos
produits.
Merci de consulter le mode d’emploi pour l’utilisation et l’entretien de cet appareil de manière à vous assurer qu’il
fonctionnera correctement et efficacement pendant de nombreuses années.
Vous trouverez ci-joint les déclarations de conformité et la liste des agents agréés pour l’entretien.
Lire soigneusement les instructions avant utilisation !
Prefazione
Ci congratuliamo con Lei per l’acquisto di un prodotto NOUVAG AG e le auguriamo un susseguirsi di successi
professionali.
Questo manuale l’aiuterà a conoscere meglio l’apparecchiatura e le sue caratteristiche. Contiene indicazioni utili che
le assicureranno un funzionamento efficiente ed una lunga durata.
Qui allegato troverete la dichiarazione di conformità e la lista dei rivenditori autorizzati.
Prego leggere attentamente le istruzioni per l’uso prima di mettere in funzionamento!
Preposición
Muchas gracias por la compra de un producto NOUVAG AG.
Felicidades por la elección y la confianza depositada en nuestros productos.
Para garantizar una función duradera y eficiente del aparato, por favor consultar el manual de instrucciones.
El Certificado de Conformidad y la lista de Centros de Servicio se encuentran en el apéndice.
Por favor leer las instrucciones detenidamente antes de poner en marcha el aparato!
Prefácio
Parabéns na sua compra de um produto NOUVAG AG. Obrigada pela confiança mostrada nos nossos produtos.
Favor consultar o manual de instrução para uso e manutenção do equipamento para assegurar que ele vá funcionar
adequadamente e eficientemente por muitos anos.
Você encontrará uma declaração de conformidade e uma lista de representantes de serviço autorizado em anexo.
Por favor, leia as instruções cuidadosamente antes da operação!
Instructions for use HighSurg 30 • 31666 • V20221117

Instructions for use HighSurg 30 • 31666 • V20221117

HighSurg 30
HighSurg 30 Operating Instructions, REF 31666, V23/22 1
EN
Table of contents
1Product description 2
1.1 Intended use and operation 2
1.2 Contraindications 2
1.3 Technical data, HighSurg 30 2
1.4 Ambient conditions 3
1.5 Warranty coverage 3
2Explanation of symbols 4
3Safety information 5
3.1 EMC, Manufacturer’s Declaration of Conformity 5
3.2 Integrated peristaltic pump 5
3.4 Modification and misuse 6
3.5 Essential requirements 6
3.6 During use 6
4Scope of delivery 7
5Device overview 8
6Startup 9
6.1 Device and accessories setup 9
6.2 Connection to the power supply 9
6.3 Device preparation 10
6.4 Assembly of external irrigation system 12
7Operation 13
7.1 Switching the device on and off 13
7.2 Overview: Control elements on the operation panel 13
7.3 Overview: standard display 14
7.4 Adjusting the programs 15
7.4.1 Step 1: Selecting handpiece or transmission ratio 15
7.4.2 Step 2: Handpiece and Contra Angle test 16
7.4.3 Step 3: Setting the speed 17
7.4.4 Step 4: Setting the torque 17
7.4.5 Step 5: Setting the pump supply quantity 18
7.5 Torque limiter 18
7.6 Program memory 18
7.7 Configuration Menu 19
7.8 Operation using the VARIO pedal 23
7.9 Functional check 24
7.9.1 Electronic motor 24
7.9.2 Pump 24
7.9.3 Rotational direction of the electronic motor 24
7.9.4 Program 24
8Cleaning, disinfection, and sterilization 25
8.1 Control unit and pedal 25
8.2 Tubing set, REF 6024 and REF 6025 25
8.3 Handpiece cradle 25
8.4 Electronic motor 21 25
9Maintenance 26
9.1 Replacing the control unit fuse 26
9.2 Safety inspections (STI) 26
10 Malfunctions and troubleshooting 27
11 Spare parts list with order numbers 30
12 Information on disposal 30
Instructions for use HighSurg 30 • 31666 • V20221117

HighSurg 30
2 HighSurg 30 Operating Instructions, REF 31666, V23/22
1Product description
1.1 Intended use and operation
The HighSurg 30 in connection with an electronic motor and a corresponding handpiece (separate medical
product) is applied in general surgery (drilling and milling) by 1 : 1 handpieces with FG-shank, as well as in
further different medical fields:
•Plastic Surgery: by K-Wire Handpiece, Dermatomes, Tattooing Handpiece
•Spinal Surgery: by Spinal Burr Handpieces, Saws, multiplier Handpiece.
•Head and Neck Surgery/Skull Surgery/ENT Surgery: by straight and angled Drilling Handpieces 1 : 1,
Saws, Craniotomes, Perforators as well as by straight and angled Shaver Handpieces (Micro Debriders).
•Orthopedics/Arthroscopy: by straight and angled Drilling Handpieces 1 : 1 and 4 : 1, K-Wire Handpiece,
Saws as well as by straight and angled Shaver Handpieces (Micro Debriders).
The patient group is not limited by age, weight, or gender.
The setting up and operation of the HighSurg 30 must be carried out by the physician or by a qualified
especially trained medical personnel.
1.2 Contraindications
Relative or absolute contraindications can arise from the general medical diagnose, or in special cases by a
significantly increased risk to the patient using motor-driven systems.
Relevant cases in the literature must be taken into consideration.
1.3 Technical data, HighSurg 30
Voltage : ------------------------------------------------------------------------ variable : 100 V∼/ 115 V∼/ 230 V∼, 50/60 Hz
Fuse, power supply: --------------------------------------------------------------------------------- 2 fuses, T 3.15 AL 250 V AC
Power consumption: -------------------------------------------------------------------------------------------------- max. 120 VA
Applied part: ---------------------------------------------------------------------------------------------------------------- Type BF*
Protection class: -------------------------------------------------------------------------------------------------------------- Class I
Dimensions (W x D x H): ------------------------------------------------------------------------------------ 260 x 250 x 110 mm
Net weight control unit: ------------------------------------------------------------------------------------------------------ 3.7 kg
Electronic motor 2099nou:
Motor coupling: ----------------------------------------------------------------------------------------- Intra coupling, ISO3964
Motor speed: ---------------------------------------------------------------------------------------------------- 300 - 50,000 rpm
Max. motor torque: ---------------------------------------------------------------------------------------------------------- 6 Ncm
Motor weight: ---------------------------------------------------------------------------------------------------------------- 0.280 kg
Motor cable length --------------------------------------------------------------------------------------------------------------- 3 m
Electronic motor 2098nou:
Motor coupling: ----------------------------------------------------------------------------------------- Intra coupling, ISO3964
Motor speed: ---------------------------------------------------------------------------------------------------- 300 – 80,000 rpm
Max. Motor torque: ----------------------------------------------------------------------------------------------------------- 6 Ncm
Motor weight: -------------------------------------------------------------------------------------------------------------------- 280 g
Length of the motor cable ------------------------------------------------------------------------------------------------------ 3 m
Pedal:
IP code (pedal) -------------------------------------------------------------------------------------------------------------------- IPX8
*Applied part of type BF are the instruments used with the HighSurg 30.
Instructions for use HighSurg 30 • 31666 • V20221117

HighSurg 30
HighSurg 30 Operating Instructions, REF 31666, V23/22 3
EN
1.4 Ambient conditions
Transport and storage:
Operation:
Relative humidity:
Max. 90 %
Max. 80 %
Temperature:
0 – 60°C
10 – 30°C
Atmospheric pressure:
700 – 1060 hPa
800 – 1060 hPa
1.5 Warranty coverage
Purchasing the HighSurg 30 entitles you to a 1-year warranty. If you return the warranty card for
registration within four weeks of the date of purchase, warranty coverage will be extended for a further
6 months.
Consumable parts are not covered by the warranty. Improper use or repair, or failure to observe these
instructions, relieve us from any obligation arising from warranty provisions or other claims.
Instructions for use HighSurg 30 • 31666 • V20221117

HighSurg 30
4 HighSurg 30 Operating Instructions, REF 31666, V23/22
2Explanation of symbols
Important information
Autoclavable at minimum 134°C
Do not use if the packaging is damaged
Suitable for thermal disinfection
Warning
Sterilized using ethylene oxide
Manufacturer
Observe the instructions for use
Type BF applied part
Applied parts are the instruments
Symbol indicating the serial number with the
date of manufacture (year/month).
Single use
Symbol indicating the order number.
Indication of pump flow direction
Symbol indicating the lot number.
Socket for Motor 1
Socket for Motor 2
Pedal
Containing phthalates (DEHP)
Protection against continual
submerging.
Certified by the Canadian Standards Association
(CSA)
Date of manufacture
Date of expiry
XXXX
CE marking with notified body
Warning, surfaces may heat up
Electrical and electronic devices that
have reached the end of their service life
comprise hazardous waste and may not
be disposed of together with household
waste. Valid local disposal regulations
apply.
Potential equalization connection
European authorized representative
Distributor
Dangerous good!
Extremely flammable
Aerosol spray: “Lubrifluid”
Warning!
Dangerous goods
Aerosol spray: “Lubrifluid”
Medical device
Environmentally hazardous
Aerosol spray: “Lubrifluid”
Biohazard
Instructions for use HighSurg 30 • 31666 • V20221117

HighSurg 30
HighSurg 30 Operating Instructions, REF 31666, V23/22 5
EN
3Safety information
Your safety, the safety of your team, and of course that of your patients is very important to us. It is
therefore essential to bear the following information in mind:
Every use of the HighSurg 30 different to the product description defined in chapter 1.1, “Intended use and
operation”, causes risks for patients and trained personnel. If physical examinations and therapies are
carried out without use of the devices, then the devices must be removed from the place of treatment.
Avoid any connection or close adjacency to other devices.
3.1 EMC, Manufacturer’s Declaration of Conformity
The use of (RF) Radio Frequency emitting devices and equipment as well as the occurrence of negative
environmental factors in the close area of the HighSurg 30 may cause unexpected or adverse operation. The
connection or the placing of other devices in close vicinity is not allowed.
The Product is suitable for use in establishments of the industrial sector and hospitals. When used in the
domestic establishments, this unit may not provide adequate protection for radio services. The user must
take remedial measures such as implementation or reorientation of the product.
Use only accessories and cables as specified in the product description. Further observe the EMC
manufacturer declaration of conformity.
3.2 Integrated peristaltic pump
The integrated peristaltic pump is used to cool tissue to prevent damage to the tissue. It may only be
operated with watery solutions, such as 0.9 % Sodium Chloride irrigation solution or “Ringer” solution.
Supplying medication using the integrated pump is expressly prohibited.
3.3 Market surveillance
In case of problems with the product, or in case of a serious incident, please contact the manufacturer
immediately using the following form! (https://nouvag.com/de/kontakt/ereignis-fragebogen) Send as
PDF to this address: [e-mail]
Instructions for use HighSurg 30 • 31666 • V20221117

HighSurg 30
6 HighSurg 30 Operating Instructions, REF 31666, V23/22
3.4 Modification and misuse
3.5 Essential requirements
The HighSurg 30 may only be operated by
qualified and trained personnel.
Repairs may only be performed by authorized
NOUVAG service technicians.
Use “Lubrifluid” spray for the lubrication
of handpieces and electronic motors. The
use of other cleaning products may lead
to malfunctions and/or loss of warranty!
Prior to using the device, before startup, and before
operation, the user must always ensure that the
device and accessories are in good working order
and are clean, sterile, and operational.
The use of third-party products is the
responsibility of the operator! The
function and patient safety cannot be
guaranteed with third-party accessories.
Improper use or repair of the device and failure to
observe these instructions relieve us from any
obligation arising from warranty provisions or other
claims.
3.6 During use
EMC class A is met.
Never operate the clamping mechanism of the
handpieces or contra angles while the system is
running. This could result in instrument damage.
EMC class B is met.
To prevent injury, never touch drill bits or burrs while
they are still running.
The device delivered is not sterile! All
sterilizable parts must be sterilized before
use (see chapter 8 Cleaning, Disinfection
and Sterilization).
Do not use the device, the pedal, or the electronic
motor in the vicinity of flammable mixtures!
The user must ensure that as little friction heat as possible is generated during a procedure on a patient.
High speeds and high application pressure may cause thermal necrosis of tissue. The heat generation is
directly related to the speed and contact pressure of the instrument.
•
If modifications to the HighSurg 30 and accessories are made by the user/operator or a third party,
or if these items are used by these individuals for a purpose other than that for which the items were
designed for (according to chapter 1.1 Intended use and operation), the manufacturer assumes no
responsibility and the warranty is void.
•The use of the HighSurg 30, outside of the indications described in chapter 1.1, is prohibited.
The user or operator is solely responsible for this.
Instructions for use HighSurg 30 • 31666 • V20221117

HighSurg 30
HighSurg 30 Operating Instructions, REF 31666, V23/22 7
EN
4Scope of delivery
REF Description Quantity
3360 Control unit HighSurg 30 --------------------------------------------------------------------------------------------- 1
1510 VARIO pedal; IPX8; electronic --------------------------------------------------------------------------------------- 1
2099nou Electronic motor 21, 3 m motor cable, max. Speed 50,000 rpm ---------------------------------------------- 1
6024 Tube set, sterile, 3 m, single-use ------------------------------------------------------------------------------------- 1
6025 Tube set, sterile, 3 m, single use (simultaneous coolant supply of two handpieces) -------------------- 1
1873 Clip set (10 pieces) for tube set attachment at motor cable -------------------------------------------------- 1
1770 Stand for irrigation fluid ----------------------------------------------------------------------------------------------- 1
1170 Handpiece cradle -------------------------------------------------------------------------------------------------------- 1
19584 Spray adapter for Lubrifluid Spray, for lubricating the electronic motor ------------------------------- 1
31666 User Manual HighSurg 30 on CD-ROM ---------------------------------------------------------------------------- 1
In line with regulations pertaining to hazardous materials, the following items are not delivered
with the control unit and must be ordered separately:
2128 Lubricant spray “Lubrifluid”, including spray nozzle (Blue) --------------------------------------------------- 1
Optional:
2098nou Electronic motor 21 High Speed, 3 m motor cable, max. speed 80,000 rpm ------------------------------ 1
Instructions for use HighSurg 30 • 31666 • V20221117

HighSurg 30
8 HighSurg 30 Operating Instructions, REF 31666, V23/22
5
1
3
6
9
8
10
11
13
14
15
16
17
2
12
7
18
4
5Device overview
Front view
1. Pedal socket, device rear
2. VARIO pedal
3. Handpiece (not included in delivery)
4. Clip for tubing set attachment to handpieces
and contra angles
5. Handpiece cradle
6. Electronic motor (delivery includes 1 motor)
7. Clip for tubing set attachment at motor cable
8. 1 indicator light for each motor socket
9. 2 Motor sockets
10. Operating panel
11. Display
12. Release key for tubing set bracket
13. Peristaltic pump
14. Tubing set
15. Stand for irrigation fluid bottle
16. Drip chamber
17. Bleed valve
18. Bottle with irrigation fluid
19. Type plate with type designation, reference number, serial
number, information on power supply and device fuse.
20. Potential equalization connection
21. Power plug socket
22. Main switch
23. Fuse compartment
24. Threaded spray adapter for the lubrication of the
electronic motor (REF: 19584)
25. Spray nozzle (blue), included with the Lubrifluid spray,
for the lubrification of handpieces and contra-angles
Rear view
24
25
19
1
20
21
22
23
Instructions for use HighSurg 30 • 31666 • V20221117

HighSurg 30
HighSurg 30 Operating Instructions, REF 31666, V23/22 9
EN
6Startup
6.1 Device and accessories setup
●Installation layout
●Place the HighSurg 30 and all required accessories and instruments on an even, non-slip surface and
make sure you have good access to all controls.
●The installation of the device near other devices is prohibited due to EMC – please see section 3.1 and
the manufacturer’s EMC declaration in the appendix of this manual.
●Do not allow the operating range of the device (including the cable and contra angle) to be
compromised by limiting factors.
●The system display must be always fully visible.
●The pedal must be placed within stepping distance between the patient and the surgeon.
●It must be explicitly ensured that no objects can fall on the pedal.
●The power plug at the rear of the device must be always accessible.
●The motor ventilation slots must be kept clear to prevent the motor temperature from becoming
excessive.
6.2 Connection to the power supply
Before plugging the power cable into the power socket for the first time, you must check the supply
voltage setting next to the power switch.
If the voltage shown does not correspond to the local mains voltage, the grey fuse holder must be set to the
correct voltage:
A) Unplug the power cable.
B) Use a screwdriver to open the fuse slot.
C) Remove the fuse holder.
D) Remove the grey fuse holder and reinsert it so that the local mains voltage setting is shown in the
small window.
E) Slide fuse holder back in and close the fuse slot.
F) Check the mains voltage shown on the fuse slot.
G) Plug the power cable back into the device.
To prevent of risks of an electric shock, the device may only be connected to a power network with a PE
protective ground conductor.
Instructions for use HighSurg 30 • 31666 • V20221117

HighSurg 30
10 HighSurg 30 Operating Instructions, REF 31666, V23/22
6.3 Device preparation
1. Sterilize the motor (the motor is not sterile on delivery). If the motor has already been sterilized: when
removing the motor from the sterile packaging, ensure that the sterile packaging is not damaged and
that the sterility indicator confirms sterility (if no sterility indicator is provided, the sterile packaging
must at least show the date on which the shelf life of the sterile item is due to expire).
2. Insert the stand for the irrigation fluid into the stand holder of the control unit.
3. Plug the motor plug of the electronic motor into one of the motor sockets.
4. Where appropriate, plug the motor plug of a second electronic motor into a motor socket.
•If you want to use a handpiece with the 80,000-rpm high speed motor and change its parameter,
then the motor must be plugged-in in one of the motor sockets. Otherwise only the values of the
standard 50,000 rpm motor will be displayed.
Note: Always plug in the motor first, then change the parameters of the selected handpiece.
5. Plug the pedal plug into the pedal socket at the rear of the control unit.
6. Attach the sterilized handpiece to the electronic motor. Press the handpiece firmly onto the electronic
motor until it clicks into position. Check the correct seating by a slight counter movement of the
handpiece.
7. Assembling of the tubing set: Decide whether you will use the tubing set REF 6024, for the cooling of a
single handpiece or if you need to use the tubing set REF 6025 with an integrated 3 way tap for cooling
two handpieces at the same time with the use of two motors.
Use only Nouvag tube sets REF 6024 and 6025, otherwise the correct function cannot be guaranteed.
Check the expiry date of the tubing set and ensure that the packaging is not damaged.
Using non-sterile tubing sets can result in serious infection and, in extreme cases, can be
fatal.
When inserting the tubing set, watch the arrow on the cover of the pump compartment.
It indicates the flow direction of the cooling liquid.
Do not regulate the amount of irrigation fluid using the roller clamp on the tubing set; with the
HighSurg 30, this is regulated instead using the integrated pump. For this reason, make sure to open
the roller clamp as far as it will go (please refer to 7.4.5 Setting the pump supply quantity).
Instructions for use HighSurg 30 • 31666 • V20221117

HighSurg 30
HighSurg 30 Operating Instructions, REF 31666, V23/22 11
EN
A) Press the release key for tubing set bracket (on top of the control unit) to open the pump
compartment.
B) The compartment with the integrated tubing bracket opens.
C) Place the tubing set into the tubing bracket provided in such a way that the part of the tubing set
with the spike exits the pump towards the rear of the device. Make sure the tubing is secure.
D) With the tubing set inserted, press the compartment downwards until it clicks into place.
8. Insert the spike at the end of the tubing set into the irrigation fluid bottle and hang the bottle onto
the stand.
9. Open the roller clamp on the tubing set as far as it will go.
10. Open the bleed valve beneath the drip chamber.
11. Connect the control unit to the power socket.
Ensure that the operating voltage setting corresponds to the local mains voltage.
A
B
C
D
8
9
10
Instructions for use HighSurg 30 • 31666 • V20221117

HighSurg 30
12 HighSurg 30 Operating Instructions, REF 31666, V23/22
6.4 Assembly of external irrigation system
A) Secure handpiece clips to the irrigation tube.
B) Connect the tube set with the external cooling
tube of the Instrument (Example: Shaver blade).
C) Secure clips to the handpiece.
REF 1881
A
B
Instructions for use HighSurg 30 • 31666 • V20221117

HighSurg 30
HighSurg 30 Operating Instructions, REF 31666, V23/22 13
EN
F
G
H
I
7Operation
7.1 Switching the device on and off
The power switch “I/O” (at the rear) is used to switch the control unit on and off.
The device can be switched off at any time irrespective of any procedure for switching off the device.
7.2 Overview: Control elements on the operation panel
A) Display: Shows the operating values (See chapter “7.3 Overview: Standard display”).
B) “Program” key: Selection of program 1 to 10. There are multiple programs for each motor selectable.
(To facilitate the selection of programs, the selectable programs can be limited to the number you need. Refer to
“7.7 Configuration Menu, Level 1, Programs/Number of programs”).
C) “Motor 1/2” key: Switching between the connected motors (the green indicator lights beside the motor sockets
indicate the active motor). Pressing the Motor key longer changes the direction of rotation.
D) “Handpiece” key: Choice of handpieces or contra angle (can be individually deactivated, refer to
“7.7 Configuration Menu”).
E) “Enter” key: Used in the configuration menu (refer to “7.7 Configuration Menu”)
F) “Select” keys:
•By pressing the left “Select” key “Select ▲” the software version is shown.
•By pressing the right key “Select ▼”, the type of connected motor is displayed.
•By pressing both “Select” keys at the same time “Select ▲ + ▼” the programs will be reset to factory default
settings.
•The Select keys serve in the configuration menu to change values and parameters
“▲”: value adjustment (upwards) “▼”: value adjustment (downwards)
G) “Speed” keys:
•Restrict the maximum speed that can be selected using the pedal.
“▲”: increases the maximum speed “▼”: reduces the maximum speed
•By pressing both “Speed” keys at the same time “Speed ▲ + ▼” the handpiece calibration will be started
(refer to “7.4.2 Handpiece and Contra Angle test”).
H) “Torque/Frequency” keys:
•Restricts the maximum torque.
“▲”: increases the maximum torque “▼”: reduces the maximum torque
•With the shaver handpiece attached the key pair is used to set the oscillation period, if oscillation mode is
selected.
I) “Pump” keys:
•Changing the pump flow rate that can be supplied using the pedal.
“▲”: increases the maximum supply quantity “▼”: reduces the maximum supply quantity
•By pressing both “Pump” keys at the same time “Pump ▲ + ▼” the pump will be put on call, pressing again
will switch it off.
A
B C D E
Instructions for use HighSurg 30 • 31666 • V20221117

HighSurg 30
14 HighSurg 30 Operating Instructions, REF 31666, V23/22
7.3 Overview: standard display
A) Information Line
Information and error messages are displayed here. Display is illuminated red when error messages
are displayed.
B) Program
Shows selected number of the program for the active motor.
C) Pump
The numerical value shows the pump flow rate in percent and the drop symbol together with the
on/off indication shows if the pump is in stand-by mode or switched off.
D) Rotational direction of the motor
The arrow indicates the rotational direction set for the motor. The rotation direction can be changed
by pressing the button “ ” on the pedal or by long pressing of the “Motor 1/2” key at the operating
panel. In oscillating Shaver mode both arrows are displayed at the same time, which symbolizes the
oscillation mode of the shaver.
E) Current speed
At stand still of the motor the set maximum speed is displayed. As the motor starts to run when the
pedal is pressed, the evolving speed is shown in real-time.
F) Date
G) Clock
H) Motor
Shows selected motor → which is confirmed by the green LEDs next to each of the motor sockets.
I) Name of the handpiece or corresponding transmission ratio
Shows name of the handpiece used or the selected transmission ratio. (See also 7.4.1, “Selecting
handpiece or transmission ratio”)
J) Speed range
Shows speed range of the handpiece used.
K) Maximum torque
Shows maximum torque setting.
L) Current torque
Bar graph providing a graphical representation of the current torque. All bars active means max.
torque reached.
The pump does not begin to operate until the motor has been activated by pressing the pedal.
For handpieces with a selected speed greater than 50,000 RPM, the warning W34 appears for 1 second
and the display lights up red. The user is reminded not to exceed the maximum speed of the
handpiece.
A
B
C
D
E
E
F
G
H
I
J
K
L
Instructions for use HighSurg 30 • 31666 • V20221117

HighSurg 30
HighSurg 30 Operating Instructions, REF 31666, V23/22 15
EN
7.4 Adjusting the programs
Values for operation settings depend on the connected handpiece or contra angle as well as the task to be
performed.
7.4.1 Step 1: Selecting handpiece or transmission ratio
Depending on the handpiece or contra angle attached to the motor, the corresponding transmission ratio
must be adapted accordingly by using the handpiece key.
Press the “Handpiece” key repeatedly until the name of the required handpiece with the corresponding
transmission ratio is shown on the display. When the key is pressed constantly the handpieces will be
shown in fast forward mode.
Table of possible Handpieces, available for the 50,000-rpm motor
Name of Handpiece with
transmission ratio
Handpiece name
on Display
Speed
min. rpm
Speed
max. rpm
Torque
min. Ncm
Torque
max. Ncm
Handpiece, 1:5
1: 5
1500
240,000
fix 1
Handpiece, 1:3
1: 3
900
150,000
1
2
Handpiece, 1:2
1: 2
600
100,000
1
2
Handpiece, 1:1
1: 1
300
50,000
1
6
Micro saws (Com., Osc., Sag.)
Micro Saw
fix 15,000
fix 6
Dermatome
Dermatome
fix 14,000
fix 6
Kirschner Handpiece
Kirschner
500
2800
fix 48
Jacobs Chuck
Jacobs Chuck
200
2600
fix 60
Perforator
Perforator
80
900
max.
Craniotome
Craniotome
1000
50,000
fix 6
Handpiece 4:1
4: 1
200
12,000
1
18
Please note: The Shaver parameters are listed in a separate table on the next page
Table of possible handpieces, available for the 80,000-rpm motor
Name of Handpiece with
transmission ratio
Handpiece name
on Display
Speed
min. rpm
Speed
max. rpm
Torque
min. Ncm
Torque
max. Ncm
Handpiece, 1:5
1: 5
1500
240,000
fix 1
Handpiece, 1:3
1: 3
900
150,000
fix 1
Handpiece, 1:2
1: 2
600
100,000
fix 2
Handpiece, 1:1
1: 1
300
80,000
fix 3
Jacobs Chuck
Jacobs Chuck
200
2600
fix 35
Perforator
Perforator
80
1200
max.
Craniotome
Craniotome
1000
60,000
fix 3
Instructions for use HighSurg 30 • 31666 • V20221117

HighSurg 30
16 HighSurg 30 Operating Instructions, REF 31666, V23/22
Shaver functions table, available for the 50,000 and 80,000 rpm motor
The oscillation period for oscillating shavers is determined by the speed. If the oscillation period is set too low for
the set speed, it switches automatically to the next possible level.
This ensures that the shaver knife makes a full rotation for the speed setting.
Handpieces that don’t belong to one’s own assortment can be deactivated in the Configuration Menu. (Refer to “7.7
Configuration Menu, Parameter Level 1, Handpiece existing”) That makes finding the right handpiece in the
handpiece list easier, because the list of available handpieces becomes shorter.
7.4.2 Step 2: Handpiece and Contra Angle test
To make sure the Handpieces work in perfect condition, the HighSurg 30 can check them in a test run for
their torque behavior.
This is a simple procedure, which helps to detect disorders and defects in the Handpieces at an early stage,
to ensure safety during application to the patient.
After you take care of all prior preparations such as sterilization, maintenance and care of handpieces,
device preparation and the selection of the handpiece in use, the test procedure can be performed.
1. Select the correct handpiece, corresponding to the one mounted on the motor and double check on the
display for correct selection.
2. Hold motor with mounted handpiece in your hand at safe distance to your body.
3. Press both “Speed” keys at the same time (Speed ▲ + ▼). “Testing the handpiece XX” is displayed.
4. Motor and handpiece start running and pass several speed cycles up to maximum speed.
5. After a tone is emitted, the test is finished. The display shows the message “Handpiece is OK”.
Name of
handpiece with
transmission ratio
Display
Speed
min. rpm
Speed
max. rpm
Oscillation
period
from ... seconds
Oscillation
period
to ... seconds
Continuous Shaver
Cont. Shaver
300
6000
Oscillating Shaver
Osc. Shaver
300
5000
0.20
3.00
If a handpiece does not work within the parameters of the test procedure even after cleaning and
lubrication, the device displays a red-illuminated error message, “Handpiece XX is faulty”.
This indicates insufficient lubrication, soiling, wear, or a technical defect. Such handpieces must be
repaired or replaced.
Instructions for use HighSurg 30 • 31666 • V20221117