Omega Lift Equipment 41100 Instructions for use

Model Number
41100
42000
43000
Capacity
1100-lb.
2000-lb.
3000-lb.
Model42000
Hydraulic
Transmission Jacks
Printed in Taiwan
Operating Instructions
& Parts Manual
Model43000
SFA Companies © 2005
10939 N. Pomona Avenue
Kansas City, MO 64153
Model41100
41100-M0

BEFORE USE
1. Inspect jack before each use. Do not use if bent,
broken or cracked components are noted. Ensure
that casters move freely. Check for and tighten any
loose assemblies.
2. Verify that the product and the application are
compatible,ifindoubtcall OmegaTechnicalService
[phone].
3. Remove oil filler plug/screw prior to initial use to
confirmoillevelisator just above the inner cylinder
asseenfromthe reservoir,fillasneededandreinstall
oilfiller plug/screw.
2
Save these instructions. Foryoursafety,read,understand,andfollowtheinformationprovidedwithandonthisjack.
Theowner andoperatorof thisequipmentshall haveanunderstandingof thisjackand safeoperatingprocedures before
attemptingtouse.Theownerand operator shall be aware that use and repair of this product may require special skills
and knowledge. Instructions and safety information shall be conveyed in the operator's native language before use of
this jack is authorized. If any doubt exists as to the safe and proper use of this jack, remove from service immediately.
Inspect before each use. Do not use if broken, bent, cracked or damaged parts are noted. Any jack that appears
damaged in any way, or operates abnormally shall be removed from service immediately. If the jack has been or
suspected to have been subjected to a shock load (a load dropped suddenly, unexpectedly upon it), immediately
discontinueuseuntiljackhas been checked by anOmegaauthorized service center. It isrecommendedthatanannual
inspection be done by qualified personnel. Labels and Operator's Manuals are available from manufacturer (see
Replacement Parts, pages 4 thru 7).
PRODUCT DESCRIPTION
Omega HydraulicTransmissionJacksaredesigned to be used as an aid in the removal and installation of automotive
and light truck transmissions, transfer cases and transaxles. These jacks are for use under portable lift equipment,
where vehicle must be supported by appropriately rated jack stands.
• Study, understand, and follow all printed materials
providedwith/onthisproduct before use.
• Do not exceed rated capacity.
• Useonly on hard, levelsurfaces capable of supporting
rated capacity loads.
• Use of this jack is limited to the removal, installation
andtransportationoftransmissions,transfercases
and transaxles. Do not use a transmission jack to tilt
orsupporta vehicle.
• Ensurethecentergravityofloadiscenteredonthesaddle.
• For your safety, do not exceed 100tilt angle of the
saddle assembly in all directions.
• Adequatelysupport the vehicle before starting repairs.
• Use only chains and slings provided.
• If loaded jack must be moved, make sure that the load
is secured, stable and in lowest position.
• This is a lifting and lowering device only.
• Transferloadimmediatelyto appropriate support
devicefor service orrepair.
• Shock loads may cause the sudden loss of load and/ or
cause the jack to tip or flip over violently, bend or break.
• No alterations shall be made on this product
• Failure to heed these markings may result in personal
injuryand/or property damage.
!WARNING
Model Capacity Min. Height Max. Height Saddle Base Extended Saddle
Area Base Size
41100 1100 lb. 8 1/2" 24 3/4" 12 5/8" x 7 7/8" 17" x 9 3/8" 31 1/8" x 15"
42000 2000 lb. 7 7/8" 33 1/2" 14 1/4" x 8" 17" x 15 3/4" 39 3/8" x 19 1/8"
43000 3000 lb. 7 7/8" 37 1/4" 15 1/2" x 13 1/4" 24 7/8" x 19" 46 3/4" x 25 5/8"
SPECIFICATIONS

ReleaseValve Knob
Saddle
TiltAdjustment
Knob
Position
Handle
Oil Filler Plug
(notshown)
Caster
PumpHandle
Chain
HandleSleeve
LiftArm
GreaseFitting Nipple
ReleaseValve Knob
Saddle
TiltAdjustment Knob
Oil Filler Screw
Caster
PumpHandle
Chain
HandleSleeve
LiftArm
3
ASSEMBLY
Little or no assembly is required. Refer to Figures in
the manual for details in understanding the assembly
and the components of your product.
OPERATION
Raise saddle:
1. Locate and close release valve by turning knob
clockwise firmly, then pump the pump handle until
the load is contacted.
2.Follow vehicle manufacturersrecommendedproce-
dures for removing the load as outlined in vehicle
service manual or repair guide.
3.Secure load with provided chains.Ensure load's
center of gravity is centered on the saddle and load
is stable before moving jack.
Lower saddle:
Caution! Be sure all tools and personnel are clear
beforeloweringload.Dynamicshockloadsarecreated
by quickly opening and closing the release valve as the
loadisbeinglowered.Theresultingoverloadmay
cause hydraulic system failure.
1. Slowly, gently turn the release valve knob
counterclockwise, never more than 1/2 full turn
until the load is completely lowered.
2.Immediatelytransfer the load to an appropriate
repair fixture.
Figure1- Model 41100 Components
41100-M0
ReleaseValve
Knob
Saddle
TiltAdjustment
Knob
Oil Filler Plug
(notshown)
Caster
PumpHandle
Chain
HandleSleeve
Figure2 - Model 42000 Components
Figure3 - Model 43000 Components
GreaseFitting Nipple
Toavoidcrushing and related
injuries:
NEVERworkon, under or
aroundaloadsupportedonly
by a jack. Immediately
transfer the load to an
appropriateworkstation.
!WARNING

4
REPLACEMENT PARTS
Available Parts: Please refer to the Parts drawings on pages 5 thru 7 when ordering parts. Not all components of the
jack are replacement items, but are illustrated as a convenient reference of location and position in the assembly
sequence.Whenorderingparts, give part no. and description. Call or writeforcurrentpricing: SFA Companies. 10939
N. PomonaAve. Kansas City, MO 64153, U.S.A. Tel:[phone] Fax:[phone]
E-Mail:[email protected] Omega Website: http://www.omegalift.com
PossibleCauses Corrective Action
Jack will not lift load
Jack bleeds off after lift
Will not lift to full extension
•Release valve not tightly closed
•Overloadcondition
•Fluidlevel low
•Fluidlevel low
•Air trapped in system
•Release valve not tightly closed
•Overloadcondition
•Hydraulicunit malfunction
•Ensurereleasevalve tightly closed
•Remedyoverloadcondition
•Ensurereleasevalve tightly closed
•Remedyoverloadcondition
•ContactOmegaTech.Service
•Ensureproper fluidlevel
•Ensureproper fluidlevel
•With ram fully retracted, remove oil filler
plug to let pressurized air escape, then
reinstall oil filler plug
Poorliftperformance
Jackwillnot lower after unloading •Reservoiroverfilled
•Linkagesbinding •Drainfluidtoproper level •Cleanandlubricate moving parts
Symptom
TROUBLESHOOTING
MAINTENANCE
Important:Use onlyagood gradehydraulicjackoil.Avoid
mixingdifferent typesoffluid andNEVERuse brakefluid,
turbine oil, transmission fluid, motor oil or glycerin.
Improper fluid can cause premature failure of the jack
andthepotential for sudden and immediate loss ofload.
Werecommend Mobil DTE 13Morequivalent.Reinstall
oil filler plug/ screw.
Adding oil
1. With saddle fully lowered, set jack in its upright,
levelposition. Removeoil filler plug/ screw.
2. Fill until oil is level with the oil filler hole, reinstall oil
fillerplug/ screw.
Changing oil
Forbestperformanceandlongest life, replace the
complete fluid supply at least once a year.
1. With saddle fully lowered, set jack in its upright,
levelposition.Remove the oil filler plug/ screw.
2. Lay the jack on its side and drain the fluid into a
suitablecontainer.
Note: Dispose of hydraulic fluid in accordance with
localregulations.
3. Set jack in its level upright position.
4. Fill with good quality jack oil.
Lubrication
A periodic coating of light lubricating oil to pivot points,
axles and hinges will help to prevent rust and assure
thatwheels,castersandpump assemblies move freely.
Cleaning
Periodically check the ram for signs of rust or
corrosion. Clean as needed and wipe with an oily
cloth.
Note: Neverusesandpaperor abrasive material on
thesesurfaces!
Storage
When not in use, store the jack with pump piston and
saddle in lowest position.

5
Figure4- Replacement Parts for Model 41100
Model No. 41100
41100-M0
1
2
3
4
6
78
910
5
Item Part# Description Qty
1505-9-0092-207 Oil Filler Plug 1
2450-1-100-108 Hydraulic Unit 1
3451-6-6200-108 Chain 2
4450-3-5000-100 SaddleAssembly 1
5450-4-5300-108 Angle Bar 2
6450-3-5700-108 Tilt Screw 1
7450-3-5600-205 SaddleHolder 1
8G89-0-9003-7002 CasterAssembly 4
9450-6-4409-107 Hydraulic Unit Pivot Pin 2
10 G52-3-9903-104 Handle 1
11 450-4-1700-104 ReleaseValveAssembly 1
-450-3-9901-107 Repair Kit for Hydraulic Unit -
-41100-L0 ProductLabel -
-41100-M0 Manual -
11

Figure5- Replacement Parts for Model 42000
6
Model No. 42000
Item Part# Description Qty
1505-9-0092-207 Oil Filler Plug 1
2G52-1-1000-100 Hydraulic Unit 1
3G36-6-7000-102 Chain 2
4G52-3-4204-103 SaddleAssembly 1
5G52-6-4207-107 Angle Bar 2
6G52-6-4402-105 Tilt Screw 1
7G52-6-4401-103 Tilt Screw 1
8G52-6-1709-106 Tilt Knob 2
9G52-3-4300-109 SaddleHolder 1
10 G52-4-5200-106 CasterAssembly 4
11 G52-3-9903-104 Handle 1
12 G52-6-1701-100 ReleaseValve 1
13 G34-6-1709-104 ReleaseValveKnob 1
14 G52-6-3004-108 PositionHandle 1
15 653-1-0127-409 Hex. Bolt 6
16 653-1-0159-008 Hex. Bolt 1
-G52-3-9901-100 Repair Kit for Hydraulic Unit -
-42000-L0 ProductLabel -
-41100-M0 Manual -
1
2
4
3
13
7
6
10
9
5
8
8
11
12
14
15
15
16

Figure6- Replacement Parts for Model 43000
741100-M0
1
2
3
5
6
4
7
8
9
10
11
12
13
14
Model No. 43000
Item Part# Description Qty
1324-4-1900-208 Oil Filler Screw 1
2G62-1-1000-108 Hydraulic Unit 1
3G36-6-7000-102 Chain 2
4G52-4-4102-101 Hook& Chain 4
5G62-3-4200-101 Saddle Plate 1
6G62-6-4302-109 Support Bar 4
7G62-6-4501-105 Tilt Screw 1
8G52-6-1709-106 Tilt Knob 1
9G62-3-4203-109 SaddleHolder 1
10 G38-4-5200-102 CasterAssembly 4
11 G46-6-2101-101 Handle 1
12 G62-6-1701-108 ReleaseValve 1
13 G34-6-1709-104 ReleaseValveKnob 1
14 653-1-0127-409 Hex. Bolt 6
-G62-3-9901-108 Repair Kit for Hydraulic Unit -
-43000-L0 ProductLabel -
-41100-M0 Manual -

ONE YEAR LIMITED WARRANTY
Foraperiodofone(1) year from date of purchase, SFA Companies will repair or replace, at its option, without
charge, any of its products which fails due to a defect in material or workmanship under normal usage. This limited
warranty is a consumer's exclusive remedy.
Performanceofanyobligationunder this warranty may be obtained by returning the warranted product,freight
prepaid, to SFA Companies Warranty Service Department, 10939 N. Pomona Ave., Kansas City, MO 64153.
Except where such limitations and exclusions are specifically prohibited by applicable law, (1) THE
CONSUMER'S SOLEAND EXCLUSIVE REMEDY SHALL BE THE REPAIR OR REPLACEMENT OF DEFECTIVE
PRODUCTSAS DESCRIBEDABOVE. (2) SFA Companies SHALL NOT BE LIABLE FOR ANY CONSEQUENTIAL
OR INCIDENTAL DAMAGE OR LOSS WHATSOEVER. (3)ANY IMPLIED WARRANTIES, INCLUDING WITHOUT
LIMITATIONTHE IMPLIEDWARRANTIESOF MERCHANTABILITYANDFITNESSFORAPARTICULARPURPOSE,
SHALL BE LIMITED TO ONE YEAR, OTHERWISE THE REPAIR, REPLACEMENT OR REFUND AS PROVIDED
UNDERTHISEXPRESSLIMITEDWARRANTYISTHEEXCLUSIVEREMEDYOFTHECONSUMER,ANDISPROVIDED
INLIEUOF ALL OTHER WARRANTIES,EXPRESSORIMPLIED.(4)ANY MODIFICATION,ALTERATION,ABUSE,
UNAUTHORIZED SERVICE OR ORNAMENTAL DESIGN VOIDS THIS WARRANTYAND IS NOT CCOVERED BY
THISWARRANTY.
Some states do not allow limitations on how long an implied warranty lasts, so the above limitation may not
applytoyou. Somestates do not allow the exclusion or limitation of incidentalorconsequentialdamages,sotheabove
limitationorexclusion may not apply to you. This warranty gives youspecificlegalrights, and you may also have other
rights which vary from state to state.
SFA Companies ©2005
10939 N. Pomona Ave. Kansas City, MO 64153
888-332-6419
[email protected]