Omicron CIBANO 500 PTM User manual

CIBANO 500 PTM
User Manual

CIBANO 500 PTM User Manual
2
Manual Version: CIBANO500PTM.ENU.2
© OMICRON electronics 2014. All rights reserved.
This manual is a publication of OMICRON electronics GmbH.
All rights including translation reserved. Reproduction of any kind, for example, photocopying,
microfilming, optical character recognition and/or storage in electronic data processing systems,
requires the explicit consent of OMICRON electronics. Reprinting, wholly or in part, is not permitted.
The product information, specifications, and technical data embodied in this manual represent the
technical status at the time of writing and are subject to change without prior notice.
We have done our best to ensure that the information given in this manual is useful, accurate and
entirely reliable. However, OMICRON electronics does not assume responsibility for any inaccuracies
which may be present.
The user is responsible for every application that makes use of an OMICRON product.
OMICRON electronics translates this manual from the source language English into a number of other
languages. Any translation of this manual is done for local requirements, and in the event of a dispute
between the English and a non-English version, the English version of this manual shall govern.

3
Contents
Contents
Using This Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
Operator Qualifications and Safety Standards. . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Symbols Used . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
1 Safety Instructions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
1.1 Safety Rules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
1.2 Operating the Measurement Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
1.3 Orderly Measures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
1.4 Disclaimer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
2 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
2.1 Designated Use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
2.2 Connections and Operating Controls. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
2.2.1 Front Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
2.2.2 Side Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
2.2.3 Warning Lights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
2.2.4 Emergency Stop Button . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
2.3 Primary Test Manager . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
3 Functional Scheme . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21
3.1 Voltage Operating Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
3.2 Current Operating Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
4 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29
4.1 Connect CIBANO 500 to the Computer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
4.2 Power Up CIBANO 500 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
4.3 Install Primary Test Manager . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
4.4 Start Primary Test Manager and Connect to CIBANO 500 . . . . . . . . . . . . . . . . 30
4.5 Connect CIBANO 500 to the Test Object . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
5 Using Primary Test Manager . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .35
5.1 Title Bar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
5.1.1 Settings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
5.1.2 Help . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
5.1.3 About . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
5.2 Status Bar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43

CIBANO 500 PTM User Manual
4
5.3 Create New Manual Tests . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
5.3.1 Select Tests . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
5.3.2 Process Tests . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
5.3.3 Control Tests . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
5.3.4 Display Measurement Results . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
5.3.5 Generate Test Reports . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
5.4 Open Manual Tests . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
6 Application . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
6.1 Testing Medium-Voltage Circuit Breakers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
6.1.1 Safety Precautions in the Substation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
6.1.2 Test Set and Software Start-Up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
6.1.3 Contact Resistance Test. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
6.1.4 Timing Test with CIBANO 500 (4×EtherCAT®) Option. . . . . . . . . . . . . . . . . . . 64
6.1.5 Timing Test with CIBANO 500 (1×EtherCAT®, 3×AUX) Option . . . . . . . . . . . . 75
6.1.6 Dynamic Contact Resistance Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87
6.1.7 Minimum Pickup Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88
6.1.8 Motor Current Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94
6.2 Testing High-Voltage Circuit Breakers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100
6.2.1 Safety Precautions in the Substation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100
6.2.2 Test Set and Software Start-Up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101
6.2.3 Testing Circuit Breakers with CIBANO 500 and the CB MC2 Modules . . . . . 102
6.2.4 Contact Resistance Test. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106
6.2.5 Timing Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 112
6.2.6 Dynamic Contact Resistance Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 126
6.2.7 Minimum Pickup Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 142
6.2.8 Motor Current Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 148
6.3 Testing Circuit Breakers with CIBANO 500 and the CB TN3 Modules . . . . . . 154
6.3.1 Timing Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 154
6.3.2 Dynamic Contact Resistance Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 159
7 Transducer Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 165
7.1 Angular Transducers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 165
7.1.1 Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 165
7.1.2 Installation and Measurement Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 168
7.2 Linear Transducers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 169
7.2.1 Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 169
7.2.2 Installation and Measurement Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 171
8 Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 173
8.1 Upgrading the CIBANO 500 Embedded Software. . . . . . . . . . . . . . . . . . . . . . 173

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Contents
8.2 Upgrading the CIBANO 500 Firmware. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 174
8.3 Cleaning. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 174
9 Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .175
9.1 Connecting to CIBANO 500. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 175
9.2 CIBANO 500 Does Not Start . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 176
9.3 Changing the Hardware Configuration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 176
9.3.1 Connecting External Modules. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 176
9.3.2 Disconnecting External Modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 177
10 Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .179
10.1 CIBANO 500 Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 179
10.1.1 AUX Board (Optional) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 185
10.2 Power Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 186
10.3 Environmental Conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 186
10.4 Mechanical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 187
10.5 Equipment Reliability . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 187
10.6 Standards Conformity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 188
10.7 System Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 189
11 Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .191
11.1 CB MC2 Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 191
11.1.1 Designated Use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 191
11.1.2 Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 193
11.2 CB TN3 Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 196
11.2.1 Designated Use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 196
11.2.2 Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 198
11.3 3-Position Remote Safety Switch. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 202
11.3.1 Designated Use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 202
11.3.2 Specific Safety Instructions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 202
11.3.3 Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 203
11.3.4 Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 204
11.3.5 Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 205
Support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .207
24/7 Technical Support – Get Support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 207
Customer Area – Stay Informed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 207
OMICRON Academy – Learn More . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 207

CIBANO 500 PTM User Manual
6
Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 209

7
Using This Manual
Using This Manual
This User Manual provides information on how to use the CIBANO 500 test
system safely, properly and efficiently. The CIBANO 500 PTM User Manual
contains important safety rules for working with CIBANO 500 and gets you
familiar with operating CIBANO 500. Following the instructions in this User
Manual will help you to prevent danger, repair costs, and avoid possible down
time due to incorrect operation.
The CIBANO 500 PTM User Manual always has to be available on the site
where CIBANO 500 is used. The users of CIBANO 500 must read this manual
before operating CIBANO 500 and observe the safety, installation, and
operation instructions therein.
Reading the CIBANO 500 PTM User Manual alone does not release you from
the duty to comply with all national and international safety regulations relevant
to working on high-voltage equipment.
Operator Qualifications and Safety Standards
Working on high-voltage assets can be extremely dangerous. Consequently,
only qualified, skilled and authorized personnel are allowed to work with
CIBANO 500. Before starting to work, clearly establish the responsibilities.
Personnel receiving training, instructions, directions, or education on
CIBANO 500 must be under constant supervision of an experienced operator
while working with the equipment.
Testing with CIBANO 500 must comply with the internal safety instructions and
all additional safety relevant documents.
In addition, observe the following safety standards, if applicable:
• EN 50191 (VDE 0104) "Erection and Operation of Electrical Test
Equipment"
• EN 50110-1 (VDE 0105 Part 100) "Operation of Electrical Installations"
• IEEE 510 "IEEE Recommended Practices for Safety in High-Voltage and
High-Power Testing"

CIBANO 500 PTM User Manual
8
Symbols Used
In this manual, the following symbols indicate safety instructions for avoiding
hazards.
Symbol Description
Caution: Equipment damage or loss of data possible
Warning: Personal injury or severe damage to objects possible

9
Safety Instructions
1 Safety Instructions
Before operating the CIBANO 500 test system and its accessories, read the
following safety instructions carefully. Do not turn on CIBANO 500 and do not
operate CIBANO 500 without understanding the safety information in this
manual. If you do not understand some safety instructions, contact OMICRON
before proceeding.
Maintenance and repair of CIBANO 500 and its accessories is only permitted by
qualified experts at OMICRON Service Centers except for hardware update
options delivered with the relevant Supplementary Sheet.
1.1 Safety Rules
Always observe the following safety rules:
• Disconnect completely.
• Secure against re-connection.
• Verify that the installation is dead.
• Carry out grounding and short-circuiting.
• Provide protection against adjacent live parts.
• Ground the test object at one or more terminals during connecting, testing
and disconnecting.

CIBANO 500 PTM User Manual
10
1.2 Operating the Measurement Setup
When operating the CIBANO 500 test system and its accessories, observe the
following safety instructions:
• Do not modify, extend, or adapt CIBANO 500 and its accessories.
• Use only the CIBANO 500 original accessories and cables and only use the
OMICRON accessories together with OMICRON devices as described in
this manual.
• Use only adequately rated power cords.
• Do not insert objects (for example, screwdrivers) into any input/output
socket.
• Do not operate CIBANO 500 without a solid connection to ground of at least
6mm
2cross-section. Ground CIBANO 500 as close as possible to the
operator.
• Supply CIBANO 500 only from a power outlet with protective earth (PE).
• Position the measurement setup so that you can easily disconnect
CIBANO 500 from mains.
• To run CIBANO 500 at maximum power level, mains overcurrent protection
with a 16 A automatic circuit breaker is recommended.
• Do not use extension cables on a cable reel to prevent overheating of the
cord. Instead, run out the extension cord.
• The warning symbol on the side panel of CIBANO 500 (see 2.2.2 "Side
Panel" on page 16) indicates dangerous voltage on one of the
CIBANO 500 sockets, either from an internal source or from an external
one, for example, from the station battery. If the green light on the front panel
(see Figure 2-1 "Front view of CIBANO 500" on page 15) is on, no external
voltage is applied (to be sure, disconnect all cables) and the warning symbol
is flashing, CIBANO 500 is defective. In this case, do not use CIBANO 500
and contact your regional OMICRON Service Center.

11
Safety Instructions
Figure 1-1 Example of the separation of the safe and dangerous areas
• All AC and DC output sockets of CIBANO 500 can carry life-hazardous
voltage potential and provide life-hazardous currents. To avoid personal
injury or severe damage to objects:
– When connecting cables to the input and output sockets, use wires with
either 4 mm safety banana connectors fulfilling the requirements of 300 V
CAT III or, if applicable, with the especially manufactured counterpart
supplied by OMICRON.
– Do not stand right next to or directly underneath the connection to the test
object to avoid personal injury due to falling clamps (physical and
electrical hazard).
– After booting CIBANO 500 either the red or the green warning light on the
front panel should be on. If after booting both warning lights are on or off
CIBANO 500 might be defective. In this case, do not use CIBANO 500
and contact your regional OMICRON Service Center.
– Always insert connectors completely.
•OperateCIBANO 500 and its accessories only under ambient conditions
specified in "Technical Data" in the CIBANO 500 User Manual.
• Make sure to position the test equipment on dry, solid ground.
• Do not operate CIBANO 500 and its accessories in the presence of
explosives, gas or vapors.
• If CIBANO 500 or its accessories do not seem to function properly, stop
using them and contact your regional OMICRON Service Center.
CIBANO 500
D.U.T.
0…300 V DC,
0…240 V AC
outputs
Safe area Dangerous area
CB TN3
CB MC2

CIBANO 500 PTM User Manual
12
1.3 Orderly Measures
The CIBANO 500 PTM User Manual always has to be available on the site
where CIBANO 500 is operated. The users of CIBANO 500 must read this
manual before operating CIBANO 500 and observe the safety, installation, and
operation instructions therein.
The manufacturer and the distributor are not liable for damage resulting from
improper usage. The user alone assumes all responsibility and risk.
Following the instructions provided in this User Manual is also considered part
of being in accordance with the regulations.
Breaking the seal to open the CIBANO 500 housing invalidates all warranty
claims.
1.4 Disclaimer
If the equipment is used in a manner not specified by the manufacturer, the
protection provided by the equipment may be impaired.
Warning: The CIBANO 500 test system and its accessories may be used only
as described in "Application" in the CIBANO 500 User Manual. Any other use
is not in accordance with the regulations.

13
Introduction
2 Introduction
2.1 Designated Use
CIBANO 500, in conjunction with its accessories or as stand-alone unit, is a test
system for commissioning and maintenance of circuit breakers. The following
tests can be performed using CIBANO 500 according to IEC and ANSI
standards:
• Main contact resistance measurement (µmeter)
• Minimum pick-up voltage measurement of trip and close coils
• Main and resistive contact timing measurement
• Sending trip and close commands to perform different operations:
– Open (O)
–Close(C)
–Reclose(OC)
– Trip-free (CO)
– Autoreclose (O-CO)
–CO-CO
–O-CO-CO
• Main contact dynamic resistance measurement enabling users to perform
the operations listed earlier in this section
• Along with timing and dynamic resistance measurements, the following
measurements can be included:
– Trip and close coil current and voltage
– Motor current and voltage
– Test of under voltage trip function
– Main contact travel
CIBANO 500 operates only when connected to an external computer through an
Ethernet connection. By using the Primary Test Manager software, you can
define, parametrize, and execute various, partly automated tests.

CIBANO 500 PTM User Manual
14
2.2 Connections and Operating Controls
CIBANO 500 is available in two interface options:
• 4×EtherCAT®1
• 1×EtherCAT®, 3×AUX
In this User Manual, both options are referred to as CIBANO 500 and the
different option features are described, if applicable.
The following figures describe the connections and operating controls of
CIBANO 500.
1. EtherCAT®is registered trademark and patented technology, licensed by Beckhoff Automation
GmbH, Germany.

15
Introduction
2.2.1 Front Panel
Figure 2-1 Front view of CIBANO 500
Emergency Stop button
Press the button to immediately shut
off all current and voltage outputs.
See 2.2.4 "Emergency Stop Button"
on page 19
Measurement Start/Stop button
Press the button to enable the
CIBANO 500 outputs and start a
measurement.
Press the button once more to stop
the measurement.
Warning lights indicating safe operation and
possible hazardous voltage and/or current
levels at the CIBANO 500 outputs
See Table 2-1 "Warning Lights" on page 18.
Warning: Do not cover the warning lights (for example, with a computer). The
warning lights indicate possible hazards. Disregarding the warning signals can
cause personal injury or death of the operating staff.

16
2.2.2 Side Panel
Figure 2-2 Side view of CIBANO 500 (4×EtherCAT®) option
Warning symbol
See
Table 2-1 "Warning
Lights" on page 18.
A - OUTPUT / INPUT (CAT III / 300 V)
Configurable output/input (A)
Output: AC or DC voltage or current
Input: analog or binary
SERIAL
Do not connect.
No functionality
implemented.
V IN (CAT III / 300 V)
Analog voltage input/
external supply input
Mains power socket
one-phase,
100 V…240 V AC,
50/60Hz
NETWORK
RJ-45 socket for connecting
CIBANO 500 to the computer
B - OUTPUT / INPUT (CAT III / 300 V)
Configurable output/input (B)
Output: AC or DC voltage or current
Input: analog
Resetable mains
overcurrent
protection
SAFETY
For connecting the safety dongles
or the 3-Position Remote Safety
Switch
Power switch
LEDs indicating the
EtherCAT®
communication state
EXT. BOOSTER
Do not connect.
No functionality
implemented.
EXTERNAL MODULES
4×EtherCAT®interface
RJ-45 sockets for
connecting external
EtherCAT®slaves to
CIBANO 500
Equipotential
ground terminal

17
Figure 2-3 Side view of CIBANO 500 (1×EtherCAT®, 3×AUX) option
Warning symbol
See
Table 2-1 "Warning
Lights" on page 18.
A - OUTPUT / INPUT (CAT III / 300 V)
Configurable output/input (A)
Output: AC or DC voltage or current
Input: analog or binary
SERIAL
Do not connect.
No functionality
implemented.
V IN (CAT III / 300 V)
Analog voltage input/
external supply input
Mains power socket
one-phase,
100 V…240 V AC,
50/60Hz
NETWORK
RJ-45 socket for connecting
CIBANO 500 to the computer
B - OUTPUT / INPUT (CAT III / 300 V)
Configurable output/input (B)
Output: AC or DC voltage or current
Input: analog
Resetable mains
overcurrent
protection
SAFETY
For connecting the safety dongles
or the 3-Position Remote Safety
Switch
Power switch
EXT. BOOSTER
Do not connect.
No functionality
implemented.
EXTERNAL MODULES
1×EtherCAT®interface
RJ-45 socket for
connecting external
EtherCAT®slave to
CIBANO 500
Equipotential
ground terminal
LEDs indicating the
EtherCAT®
communication state
C-INPUT
(CAT III / 300 V)
3×voltage inputs for
auxiliary contacts

CIBANO 500 PTM User Manual
18
2.2.3 Warning Lights
CIBANO 500 provides the following warning lights to indicate safe operation and
possible hazards.
Table 2-1 Warning Lights
Warning
Light
Description CIBANO 500 State Operating Condition
Green light on the
front panel is on.
CIBANO 500 is up
and running in the
stand-by mode.
Safe operating
condition as long as no
voltage is applied from
outside (As long as the
warning symbol on the
side panel is off.)
Blue ring on the
Measurement
Start/Stop button
is on.
A test is prepared
and ready to start.
Blue ring on the
Measurement
Start/Stop button
is flashing.
A test is running.
Possibly there are
hazardous voltage
and/or current levels
at the CIBANO 500
outputs.
Dangerous
operating
condition
Red light on the
front panel is
flashing.
A test is running.
Possibly there are
hazardous voltage
and/or current levels
at the CIBANO 500
outputs.
Dangerous
operating
condition
Warning symbol
on the side panel
is flashing.
There are hazardous
voltage and/or
current levels at the
CIBANO 500
inputs/outputs
independent of the
measurement state.
Dangerous
operating
condition

19
Introduction
2.2.4 Emergency Stop Button
Pressing the Emergency Stop button immediately shuts off all CIBANO 500
outputs and stops the running measurement. After pressing the
Emergency Stop button, Primary Test Manager does not allow starting a
measurement.
To restart the measurement after the reason for the emergency stop has been
resolved, release the Emergency Stop button by carefully turning it, click the
Start button in Primary Test Manager, and then press the
Measurement Start/Stop button.
For information about the CIBANO 500 accessories, see "Accessories" in the
CIBANO 500 User Manual.
2.3 Primary Test Manager
Primary Test Manager is a control software for testing circuit breakers with the
CIBANO 500 test system. Primary Test Manager provides a computer interface
to the test set and assists you with the hardware configuration and test
assessment.
With Primary Test Manager, you can create new manual tests, open manual
tests, and execute the tests. For a specified test, you can make measurements
by just pressing the Measurement Start/Stop button on the front panel of the
CIBANO 500 test system. After you have performed a test, you can generate
exhaustive test reports. Primary Test Manager runs on a computer and
communicates with the test set through Ethernet interface.
For detailed information about Primary Test Manager, see "Using Primary Test
Manager" in the CIBANO 500 User Manual.

CIBANO 500 PTM User Manual
20