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  9. Omron E3S-CR62 - Quick start guide

Omron E3S-CR62 - Quick start guide

Transparent Bottle Sensor
E3S-CR62/67
Ideal for Detecting Transparent Glass
and Plastic Containers
■Reliably detects narrow 5-mm gaps between bottles
(When using the E39-R6).
■Significantly higher S/N ratio makes detection more
reliable for various transparent containers.
Be sure to read Safety Precautions on
page 5.
Ordering Information
Sensors
* Values in parentheses indicate the minimum required distance between the Sensor and Reflector.
Accessories (Order Separately)
Reflectors
* Values in parentheses indicate the minimum required distance between the Sensor and Reflector.
Mounting Brackets
Sensing method Appearance Connection method Sensing distance Model
Reflector E39-R6 Reflector E39-R1
Retro-reflective
Pre-wired
*
E3S-CR62
Standard M12 Connector E3S-CR67
Name Sensing distance Model Quantity Remarks
Reflectors 250 mm E39-R6 1 Supplied with the product.
1 m [250 mm] *E39-R1 1---
Appearance Model Quantity Remarks
E39-L103 1 Supplied with the product.
E39-L87 1---
Red li
g
ht
250 mm 1 m
[250 mm]
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(c)Copyright OMRON Corporation 2007 All Rights Reserved.
E3S-CR62/67
Sensor I/O Connectors (M12)
Note: For details on Sensor I/O Connectors and cables such as vibration-proof robot cables.
Ratings and Specifications
*1. Values in parentheses indicate the minimum required distance between the Sensor and Reflector.
*2. NEMA (National Electrical Manufacturers Association) Standard
Cable Appearance Cable type Model
Standard cable
2 m
3-wire
XS2F-D421-DC0-A
5 m XS2F-D421-GC0-A
2 m XS2F-D422-DC0-A
5 m XS2F-D422-GC0-A
Sensor type Retro-reflective Models (M.S.R. function)
Item Model E3S-CR62 E3S-CR67
Sensing distance 250 mm (When using the E39-R6), 1 m (250 mm)*1 (When using the E39-R1)
Standard sensing object 30-mm dia. ×150 mm glass tube (thickness: 1.8 mm)
Directional angle 2 to 6°
Light source (wavelength) Red LED (650 nm)
Power supply voltage 10 to 30 VDC, ripple (p-p): 10% max.
Current consumption 40 mA max.
Control output Load power supply voltage: 30 VDC max., Load current: 100 mA max. (Residual voltage: NPN output 1.2 V max.,
PNP output 2 V max.), Open collector model (NPN/PNP selectable), Light-ON / Dark-ON selectable
Protection circuits Load short-circuit protection, Reverse polarity protection, Mutual interference prevention
Response time Operate or reset: 1 ms max.
Sensitivity adjustment 2-turn endless adjuster (with indicator)
Ambient illuminance
(Receiver side) Incandescent lamp: 5,000 lx max., Sunlight: 10,000 lx max.
Ambient temperature range Operating: −25°C to 55°C, Storage: −40°C to 70°C (with no icing or condensation)
Ambient humidity range Operating: 35% to 85%, Storage: 35% to 95% (with no condensation)
Insulation resistance 20 MΩmin. at 500 VDC
Dielectric strength 1,000 VAC at 50/60 Hz for 1 minute
Vibration resistance Destruction: 10 to 2,000 Hz,1.5-mm double amplitude or 300 m/s2for 0.5 hrs each in X, Y, and Z directions
Shock resistance Destruction: 1000 m/s23 times each in X, Y, and Z directions
Degree of protection IEC 529 IP67 (in-house standatds: oil-resistant)
NEMA 6P (restricted to indoor use) *2
IEC 529 IP67
NEMA 6P (restricted to indoor use) *2
Connection method Pre-wired (standard length: 2 m) Standard connector
Weight (packed state) Approx. 115 g Approx. 80 g
Material
Case Zinc die-cast
Lens Methacrylic resin
Display
operation panel Polyethyl sulfon
Mounting
Brackets Stainless steel (SUS304)
Accessories Clamps (with screws), Adjustment driver, Instruction manual, Reflective Plate
Straight
L-shape
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(c)Copyright OMRON Corporation 2007 All Rights Reserved.
E3S-CR62/67
Engineering Data (Typical)
Parallel Operating Range
E3S-CR62/67 + E39-R6 (Supplied Reflector)
(Vertical Direction) (Horizontal Direction)
E3S-CR62/67 + E39-R1
(Vertical Direction) (Horizontal Direction)
30
20
10
0
−10
−20
−30
Set distance Y (mm)
100 200 300 400 500 600 700 800
Set distance X (mm)
E39-R6
Reflector Y
X
800
Set distance X (mm)
Set distance Y (mm)
100 200 300 400 500 600 700
30
20
10
0
−10
−20
−30
E39-R6
Reflector Y
X
40
30
20
10
0
−10
−20
−30
−40
Set distance Y (mm)
0.5 1 1.5 2 2.5
Set distance X (m)
E39-R1
Reflector Y
X
40
30
20
10
0
−10
−20
−30
−40
Set distance Y (mm)
0.5 1 1.5 2
E39-R1
Reflector
2.5
Set distance
X (m)
Y
X
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(c)Copyright OMRON Corporation 2007 All Rights Reserved.
E3S-CR62/67
I/O Circuit Diagrams
NPN Output
PNP Output
Plug (Sensor I/O Connector)
Nomenclature
* Use the output selector to select the type of output transistor, NPN or PNP.
Model Operation
mode Timing charts Operation
selector Output circuit
E3S-CR62
E3S-CR67
Light-ON L side
(LIGHT ON)
Dark-ON D side
(DARK ON)
Incident light
No incident light
ON
OFF
ON
OFF
Operate
Reset
Light
indicator
(red)
(Between brown and
black leads)
Output
transistor
Load
(e.g., relay)
Connector Pin Arrangement
Note: Pin 2 is not used.
3
1
24
1
4
3
Stability
indicator PNP output
transistor
NPN output
transistor
NPN and PNP
output selector
(red)
(green)
Brown
Black
Blue
Photo-
electric
Sensor
Main
Circuit
Load
ZD
*
ZD
* Set the selector switch to the NPN side.
Load
current
Control
output
10 to 30 VDC
0 V
Light
indi-
cator
Incident light
No incident light
ON
OFF
ON
OFF
Operate
Reset
Light
indicator
(red)
(Between brown and
black leads)
Output
transistor
Load
(e.g., relay)
Model Operation
mode Timing charts Operation
selector Output circuit
E3S-CR62
E3S-CR67
Light-ON L side
(LIGHT ON)
Dark-ON
D side
(DARK ON)
Incident light
No incident light
ON
OFF
ON
OFF
Operate
Reset
Light
indicator
(red)
(Between blue and
black leads)
Output
transistor
Load
(e.g., relay)
Connector Pin Arrangement
Note: Pin 2 is not used.
3
1
24
1
4
3
Stability
indicator PNP output
transistor
NPN output
transistor
NPN and PNP
output selector
(red)
(green)
Brown
Black
Blue
Photo-
electric
Sensor
Main
Circuit Load
ZD
*
ZD
* Set the selector switch to the PNP side.
Load
current
Control
output
10 to 30 VDC
0 V
Light
indica-
tor
Incident light
No incident light
ON
OFF
ON
OFF
Operate
Reset
Light
indicator
(red)
(Between blue and
black leads)
Output
transistor
Load
(e.g., relay)
Note: Pin 2 is not used.
Classification Wire color Connector pin No. Application
DC
Brown 1 Power supply (+V)
--- 2 ---
Blue 3 Power supply (0 V)
Black 4 Output
2
4
1 3
1
2
3
4
Brown
Blue
Black
Terminal No.
XS2F-D421-DC0-A
PNP
NPN
D
ON
L
ON
SENS
SL
MaxMin
Stability indicator
(green)
Light indicator (red)
Sensitivity
adjuster
Operation
selector *
Output selector *
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(c)Copyright OMRON Corporation 2007 All Rights Reserved.
E3S-CR62/67
Safety Precautions
Refer to Warranty and Limitations of Liability.
This product is not designed or rated for ensuring
safety of persons either directly or indirectly.
Do not use it for such purposes.
Do not use the product in atmospheres or environments that exceed
product ratings.
●Designing
Fuzzy Mutual Interference Prevention Function
•If reflective Photoelectric Sensors are installed side by side, each
reflective Photoelectric Sensor may be influenced by the light
emitted from the other Photoelectric Sensors.
•The fuzzy mutual interference prevention function of the E3S-
CR62/67 enables the E3S-CR62/67 to monitor any light
interference for a certain period before the E3S-CR62/67 starts
emitting light so that the E3S-CR62/67 can retrieve the intensity
and frequency of the light interference as data.
Using this data, the E3S-CR62/67 estimates with fuzzy inference
the risk of the malfunctioning of the E3S-CR62/67 and controls the
timing of the E3S-CR62/67’s light emission.
When the risk is low:
•The E3S-CR62/67 waits until there is no light interference and
emits light.
Bottles
In some cases, factors such as the shape of a bottle prevent stable
detection. Please confirm that detection takes place correctly before
use.
●Wiring
Cable
•The E3S-CR62/67 uses an oil-resistive cable to ensure oil
resistivity. Avoid repeated bending of the cable.
•Do not allow the cable to be bent to a radius of less than 25 mm.
Avoiding Malfunctions
When using a photoelectric sensor with an inverter or sub-motor, be
sure to connect FG (frame ground terminal) and G (ground terminal).
If not connected, errors may result.
●Mounting
Mounting the Sensor
•When mounting the E3S-CR62/67, do not hit the E3S-CR62/67
with a hammer, or the E3S-CR62/67 will loose watertightness.
•Use M4 screws to mount the E3S-CR62/67. The tightening torque
of each screw must be 1.18 N·m maximum.
(When using the mounting bracket)
•To set the sensor on the mechanical axis, use the optical axis
locking holes.
•When it is not possible to mount on the mechanical shift, move the
photoelectric switch vertically or horizontally so that it is located in
the center of the area illuminated by the incident light indicator
lamp. Verify that the stability indicator lamp is on.
(Direct mounting)
Install the photoelectric sensor as shown in the following diagram.
●Adjusting
Optical axis adjustment
Adjust the optical axis of the clamp to the direction of sensing object
approach. The optical axis of the photoelectric sensor is the same as
the mounting axis of the clamp, enabling easy adjustment.
About the optical axis locking hole
By fitting screws into the optical axis locking holes, the mounting
bracket is set onto the mounting shaft of the mounting bracket.
WARNING
Precautions for Correct Use
Emission
pattern
Light
interference
Emission
pattern
Light
interference
When the risk is high:
•The E3S-CR62/67 emits light between each light interference
moment.
M4 hole
M4 hole
2-M3
M3
M4 hole
M4 hole
Two, 4.5-dia. through holes
M4
Tighten M4 screw Tighten M3 screw
Four, M4 optical
axis lock holes
Mounting axis
Optical axis
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(c)Copyright OMRON Corporation 2007 All Rights Reserved.
E3S-CR62/67
Dimensions (Unit: mm)
Sensors
Retro-reflective Models
Accessories (Order Separately)
Reflectors
Mounting Brackets
Sensor I/O Connectors
20
Optical axis
Optical axis
22.2
12.9
4.2 4.2
12.9
20
25.4
31
43.8
1.5
12
32.2
2.2
23.2 (31)
20.4
25.4
Two, M4
Stainless steel
(SUS304)
4.2 9.2
57
15.9 12.9 Lens (10.3 ×10.5)
Receiver, Emitter
* Mountin
g
Bracket can be attached to side A.
7.2
4.4
Stability indicator (green)
Light indicator (red)
20.2
Two, M4
5.8
23
(A)*1 M3 ×5
11.
5
4-dia. vinyl-insulated round cable
with 3 conductors (Conductor cross section:
0.2 mm2; Insulator diameter: 1.2 mm),
Standard length: 2 m
With Mounting Bracket Attached
Pre-wired
E3S-CR62
Mounting Holes
20
M12
Optical axis
Optical axis
22.2
12.9
4.2 4.2
12.9
20
25.4
31
43.8
1.5
12
32.2
2.2
11.
5
23.2
20.4
25.4
Two, M4
Stainless steel
(SUS304)
4.2 9.2
57
75
15.9 12.9 Lens (10.3 ×10.5)
Receiver, Emitter
* Mountin
g
Bracket can be attached to side A.
7.2
Stability indicator (green)
Light indicator (red)
20.2
Two, M4
5.8
23
(A)*1 M3 ×5
(31)
4.4
With Mounting Bracket Attached
S
tandard
C
onnector
E3S-CR67
Mounting Holes
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(c)Copyright OMRON Corporation 2007 All Rights Reserved.
Operating Procedures: Photoelectric Sensors
E3S-CR62/67
Sensitivity Adjustment
The Sensor and reflector can be moved horizontally and vertically to set them in the center of the illumination area of the red incident light indicator,
allowing the operator to check whether the green stability indicator lamp is lit.
Sensing object Detection state Sensitivity adjuster Indicator status Adjustment procedure
Transparent
bottle or glass
plate
No sensing object
Turn the sensitivity adjuster from minimum
to maximum and set it at a point where the
incident light stabilizes.
Opaque object
Sensing object
or no sensing
object
If the object is larger than the lens
diameter, set the sensitivity control to the
maximum setting.If the object is the same
size or smaller, turn the sensitivity control
from minimum to maximum and set it at
point where the incident light stabilizes.
Min. Max.
Stability
(green)
Light
(red)
ON ON
Min. Max.
Stability
(green)
Light
(red)
ON ON
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(c)Copyright OMRON Corporation 2007 All Rights Reserved.
Photoelectric Sensors Technical Guide
General Precautions
For precautions on individual products, refer to Safety Precautions in individual product information.
These Sensors cannot be used in safety devices for
presses or other safety devices used to protect
human life. These Sensors are designed for use in
applications for sensing workpieces and workers
that do not affect safety.
To ensure safety, always observe the following precautions.
●Wiring
●Operating Environment
(1) Do not use a Sensor in an environment where there are explosive or inflammable gases.
(2) Do not use the Sensor in environments where the cables may become immersed in oil or other liquids or where liquids may penetrate the
Sensor. Doing so may result in damage from burning and fire, particularly if the liquid is flammable.
WARNING
Precautions for Safe Use
Item Typical examples
Power Supply Voltage
Do not use a voltage in
excess of the operating
voltage range.
Applying a voltage in excess
of the operating voltage
range, or applying AC power
(100 VAC or greater) to a DC
Sensor may cause explosion
or burning.
---
Load Short-circuiting
Do not short-circuit the load.
Doing so may cause explo-
sion or burning.
Incorrect Wiring
Do not reverse the power
supply polarity or otherwise
wire incorrectly. Doing so
may cause explosion or
burning.
Connection without a
load
If the power supply is
connected directly without a
load, the internal elements
may burst or burn. Be sure to
insert a load when
connecting the power
supply.
Load
Sensor
Brown
Blue Black
• DC Three-wire NPN Output Sensors
+
-
(Load
short
circuit)
Load
Sensor
Brown
Blue Black
• DC Three-wire NPN Output Sensor
(Load short circuit)
Load
Sensor
Brown
Blue
• AC Two-wire Sensors
Example: E3E2
-
+
Load
Sensor
Brown
Blue Black
• DC Three-wire NPN Output Sensors
Example: Incorrect Polarity
+
-
-
+
Load
Load
Sensor
Brown
Blue Black
Sensor
Brown
Black Blue
•DC Three-wire NPN Output Sensors
Example: Incorrect Polarity Wiring
12 to
24VDC
0V
Sensor
Brown
Blue
Black
• DC Three-wire NPN Output Sensors
Sensor
Brown
Blue
• AC 2-wire Sensors
Example: E3E2 etc.
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(c)Copyright OMRON Corporation 2007 All Rights Reserved.
Photoelectric Sensors Technical Guide
●Design
Power Reset Time
The Sensor will be ready to detect within approximately 100 ms after
the power is turned ON.
If the Sensor and the load are connected to separate power supplies,
turn ON the Sensor power before turning ON the load power. Any
exceptions to this rule are indicated in Safety Precautions in individual
product information.
Turning OFF Power
An output pulse may be generated when the power is turned OFF. It
is recommended that the load or load line power be turned OFF
before the Sensor power is turned OFF.
Power Supply Types
An unsmoothed full-wave or half-wave rectifying power supply cannot
be used.
Mutual Interference
Mutual interference is a state where an output is unstable because the Sensors are affected by light from the adjacent Sensors.
The following measures can be taken to avoid mutual interference.
Precautions for Correct Use
Counter-
measure Concept Through-beam Sensors Reflective Sensors
1
Use a Sensor
with the
interference
prevention
function.
If Sensors are mounted in close proximity, use Sensors with the interference prevention function.
10 or fewer Sensors: E3X-DA@-S, E3X-MDA, E3C-LDA Fiber Sensors
Performance, however, will depend on conditions. Refer to pages E3X-DA-S/E3X-MDA
and E3C-LDA.
5 or fewer Sensors: E3X-NA Fiber Sensors
2 or fewer Sensors: E3T, E3Z, E3ZM, E3ZM-C, E3S-C, E3G-L1/L3, or E3S-C Built-in Amplifier Photoelectric
Sensors (except Through-beam Sensors)
E3C Photoelectric Sensor with separate amplifier
2
Install an
inference
prevention
filter.
A mutual interference prevention polarizing filter can be
installed on only the E3Z-TA to allow close-proximity
mounting of up to 2 Sensors.
Mutual Interference Prevention Polarizing Filter: E39-E11
---
3
Separate
Sensors to
distance where
interference
does not occur.
Check the parallel movement distance range in the
catalog, verify the set distance between adjacent
Sensors, and install the Sensors accordingly at a
distance at least 1.5 times the parallel movement
distance range.
If the workpieces move from far to near, chattering may
occur in the vicinity of the operating point. For this type of
application, separate the Sensors by at least 1.5 times the
operating range.
4
Alternate
Emitters and
Receivers.
Close mounting of Sensors is possible by alternating
the Emitters with the Receivers in a zigzag fashion (up
to two Sensors). However, if the workpieces are close
to the Photoelectric Sensors, light from the adjacent
Emitter may be received and cause the Sensor to
change to the incident light state.
---
5
Offset the
optical axes.
If there is a possibility that light from another Sensor
may enter the Receiver, change the position of the
Emitter and Receiver, place a light barrier between the
Sensors, or take other measures to prevent the light
from entering the Receiver.
(Light may enter even if the Sensors are separated by
more than the sensing distance.)
If Sensors are mounted in opposite each other, slant the
Sensors as shown in the following diagram. (This is
because the Sensors may affect each other and cause
output chattering even if separated by more than the
Sensor sensing distance.)
6Adjust the
sensitivity.
Lowering the sensitivity will generally help.
L
1.5 ×L
Sensor Sensor
Workpiece
Workpiece
Emitter
Receiver
Receiver
Emitter
Workpiece
Sensor Sensor
θθ
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(c)Copyright OMRON Corporation 2007 All Rights Reserved.
Photoelectric Sensors Technical Guide
Noise
Countermeasures for noise depend on the path of noise entry, frequency components, and wave heights. Typical measures are as given in the
following table.
●Wiring
Cable
Unless otherwise indicated, the maximum length of cable extension is
100 m using wire that is 0.3 mm2or greater.
Exceptions are indicated in Safety Precautions in individual product
information.
Cable Tensile Strength
When wiring the cable, do not subject the cable to a tension greater than
that indicated in the following table.
Note: Do not subject a shielded cable or coaxial cable to tension.
Repeated Bending
Normally, the Sensor cable should not be bent repeatedly.
(For bending-resistant cable, see Attachment to Moving Parts on
page C-4.)
Separation from High Voltage (Wiring Method)
Do not lay the cables for the Sensor together with high-voltage lines
or power lines. Placing them in the same conduit or duct may cause
damage or malfunction due to induction interference. As a general
rule, wire the Sensor in a separate system, use an independent metal
conduit, or use shielded cable.
Work Required for Unconnected Leads
Unused leads for self-diagnosis outputs or other special functions
should be cut and wrapped with insulating tape to prevent contact with
other terminals.
Type of noise Noise intrusion path and countermeasure
Before countermeasure After countermeasure
Common mode noise
(inverter noise)
Common noise
applied between the
mounting board and
the +V and 0-V
lines, respectively.
Noise enters from the noise source through the frame
(metal).
(1) Ground the inverter motor (to 100 Ωor less)
(2) Ground the noise source and the power supply (0-V
side) through a capacitor (film capacitor, 0.22 μF, 630
V).
(3) Insert an insulator (plastic, rubber, etc.) between the
Sensor and the mounting plate (metal).
Radiant noise
Ingress of high-fre-
quency electromag-
netic waves directly
into Sensor, from
power line, etc.
Noise propagates through the air from the noise source
and directly enters the Sensor.
•Insert a shield (copper) plate between the Sensor and
the noise source e.g., a switching power supply).
•Separate the noise source and the Sensor to a distance
where noise does not affect operation.
Power line noise
Ingress of electromag-
netic induction from
high-voltage wires
and switching noise
from the switching
power supply
Noise enters from the power line. •Insert a capacitor (e.g., a film capacitor), noise filter (e.g.,
ferrite core or insulated transformer), or varistor in the
power line.
IM
Sensor
Noise
+V
0V
Inverter
motor
Mounting block
(metal)
IM
Sensor
Insert an insulator.
Inverter motor
+V
0V
Noise
Noise
Mounting block
(metal)
(3)
(2)
(1)
Noise
Sensor
Noise
source
+V
0V
Sensor
Shield plate (copper)
Noise
source
+V
0V
Sensor
Noise
Noise +V
0V
Sensor
Insert a capacitor, etc.
Noise +V
0V
Cable diameter Tensile strength
Less than 4 mm 30 N max.
4 mm or greater 50 N max.
Power line
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(c)Copyright OMRON Corporation 2007 All Rights Reserved.
Photoelectric Sensors Technical Guide
Power Supply
When using a commercially available switching regulator, ground the
FG (frame ground) and G (ground) terminals.
If not grounded, switching noise in the power supply may cause
malfunction.
Example of Connection with S3D2 Sensor Controller
DC Three-wire NPN Output Sensors
Reverse operation is possible using the signal input switch on the
S3D2.
●Mounting
Attachment to Moving Parts
To mount the Photoelectric Sensor to a moving part, such as a robot
hand, consider using a Sensors that uses a bending-resistant cable
(robot cable).
Although the bending repetition tolerance of a standard cable is
approximately 13,000 times, robot cable has an excellent bending
tolerance of approximately 500,000 times.
Cable Bending Destruction Test (Tough Wire Breaking
Test)
With current flowing, bending is repeated to check the number of
bends until the current stops.
The testing conditions of the standard cable and robot cable are
different.
Refer to the values in the above table to check bend-resistant
performance under actual working conditions.
5
2
4
1
6
3
11
8
10
7
12
9
S3D2
Blue 0 V
Black OUT
Brown +12 V
Specimen Standard cable
VR (H) 3 x18/0.12
Robot cable: Strong,
conductive electrical wire
2 x 0.15 mm
2
, shielded
Test
Description/conditions
Bending
angle (θ)Left/right 90° each Left/right 45° each
Bending
repetitions --- 60 bends/minute
Weight 300g 200g
Operation
per bending
(1) through (3) in
figure once
(1) through (3) in
figure once
Bending
radius of
support
points (R)
5 mm 2.5 mm
Result Approx. 13,000 times Approx. 500,000 times
Weight
R
(1) (3)
(2)
θθ
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Photoelectric Sensors Technical Guide
Securing Fibers
The E3X Fiber Unit uses a one-touch locking mechanism. Use the
following methods to attach and remove Fiber Units.
(1) Attaching Fibers
Open the protective cover, insert the fiber up to the insertion mark on
the side of the Fiber Unit, and then lower the lock lever.
(2) Removing Fibers
Open the protective cover, lift up the lock lever, and pull out the fibers.
●Adjustments
Optical Axis Adjustment
Move the Photoelectric Sensor both vertically and horizontally and set
it in the center of the range in which the operation indicator is lit or not
lit. For the E3S-C, the optical axis and the mechanical axis are the
same, so the optical axis can be easily adjusted by aligning the
mechanical axis.
Optical axis: The axis from the center of the lens to the center of
the beam for the Emitter and the axis from the
center of the lens to the center of the reception area
for the Receiver.
Mechanical axis: The axis perpendicular to the center of the lens.
Note:1.To maintain the fiber characteristics, make sure that the lock
is released before removing the fibers.
2. Lock and unlock the fibers at an ambient temperature of
−10 to 40°C.
9mm
Insertion
position
Locked
position
Lock released position
Protective cover
Lock lever
Fiber insertion mark
Fiber
Locked position
Lock released
position
Protective cover
l
1
2
Emitter
Receiver
Incident indicator or Operation indicato
r
ON OFF
Incident indicator or Operation indicato
r
Optimum value
ON OFF
Emitter Receiver
Emission beam
Optical axis Optical axis
Mechanical axis
Reception area
http://www.ia.omron.com/ C-5
(c)Copyright OMRON Corporation 2007 All Rights Reserved.
Photoelectric Sensors Technical Guide
●Operating Environment
Water Resistance
Do not use in water, in rain, or outside.
Ambient Conditions
Do not use this Sensor in the following locations. Otherwise, it may
malfunction or fail.
(1) Locations exposed to excessive dust and dirt
(2) Locations exposed to direct sunlight
(3) Locations with corrosive gas vapors
(4) Locations where organic solvents may splash onto the Sensor
(5) Locations subject to vibration or shock
(6) Locations where there is a possibility of direct contact with water,
oil, or chemicals
(7) Locations with high humidity and where condensation may result
Environmentally Resistive Sensors
The E32-T11F/T12F/T14F/T81F-S/D12F/D82F and E3HQ can be used
in locations (3) and (6) above.
Optical Fiber Photoelectric Sensors in Explosive Gas
Atmospheres
The Fiber Unit can be installed in the hazardous area, and the
Amplifier Unit can be installed in a non-hazardous area.
<Reason>
For explosion or fire due to electrical equipment to occur, both the
hazardous atmosphere and a source of ignition must be in the same
location. Optical energy does not act as an ignition source, thus there
is no danger of explosion or fire. The lens, case, and fiber covering are
made of plastic, so this setup cannot be used if there is a possibility of
contact with solvents that will corrode or degrade (e.g., cloud) the
plastic.
<Ignition Source>
Electrical sparks or high-temperature parts that have sufficient energy
to cause explosion in a hazardous atmosphere are called ignition
sources.
Influence from External Electrical Fields
Do not bring a transceiver near the Photoelectric Sensor or its wiring,
because this may cause incorrect operation.
●Maintenance and Inspection
Points to Check When the Sensor Does Not Operate
•If the Sensor does not operate, check the following points.
(1) Are the wiring and connections correct?
(2) Are any of the mounting screws loose?
(3) Are the optical axis and sensitivity adjusted correctly?
(4) Do the sensing object and the workpiece speed satisfy the ratings
and specifications?
(5) Are any foreign objects, such as debris or dust, adhering to the
Emitter lens or Receiver lens?
(6) Is strong light, such as sunlight (e.g., reflected from a wall), shining
on the Receiver?
(7) Do not attempt to disassemble or repair the Sensor under any
circumstances.
(8) If you determine that the Sensor clearly has a failure, immediately
turn OFF the power supply.
Lens and Case
The lens and case of the Photoelectric Sensor are primarily made of
plastic. Dirt should be gently wiped off with a dry cloth. Do not use
thinner or other organic solvents.
•
The case of the E3ZM, E3ZM-C and E3S-C is metal. The lens,
however, is plastic.
●Accessories
Using a Reflector (E39-R3/R37/RS1/RS2/RS3)
During Application
(1) When using adhesive tape on the rear face, apply it after washing
away oil and dust with detergent. The Reflector cannot be
mounted if there is any oil or dirt remaining.
(2) Do not press on the E39-RS1/RS2/RS3 with metal or a
fingernail.This may weaken performance.
(3) This Sensor cannot be used in locations where oil or chemicals
may splash on the Sensor.
M8 and M12 Connectors
•Be sure to connect or disconnect the connector after turning OFF
the Sensor.
•Hold the connector cover to connect or disconnect the connector.
•Secure the connector cover by hand. Do not use pliers, otherwise
the connector may be damaged.
•If the connector is not connected securely, the connector may be
disconnected by vibration or the proper degree of protection of the
Sensor may not be maintained.
●Others
Values Given in Typical Examples
The data and values given as typical examples are not ratings and
performance and do not indicate specified performance. They are
rather values from samples taken from production lots, and are
provided for reference as guidelines. Typical examples include the
minimum sensing object, engineering data, step (height) detection
data, and selection list for specifications.
Cleaning
•Keep organic solvents away from the Sensor. Organic solvents will
dissolve the surface.
•Use a soft, dry cloth to clean the Sensor.
Non-hazardous area
Amplifier Unit
Fiber Unit
Sensing object
Hazardous area
http://www.ia.omron.com/ C-6
(c)Copyright OMRON Corporation 2007 All Rights Reserved.
2007.12
OMRON Corporation
Industrial Automation Company
http://www.ia.omron.com/ (c)Copyright OMRON Corporation 2007 All Rights Reserved.
In the interest of product improvement, specifications are subject to change without notice.
Read and Understand This Catalog
Please read and understand this catalog before purchasing the products. Please consult your OMRON representative if you have any questions or
comments.
Warranty and Limitations of Liability
WARRANTY
OMRON's exclusive warranty is that the products are free from defects in materials and workmanship for a period of one year (or other period if
specified) from date of sale by OMRON.
OMRON MAKES NO WARRANTY OR REPRESENTATION, EXPRESS OR IMPLIED, REGARDING NON-INFRINGEMENT, MERCHANTABILITY, OR
FITNESS FOR PARTICULAR PURPOSE OF THE PRODUCTS. ANY BUYER OR USER ACKNOWLEDGES THAT THE BUYER OR USER ALONE
HAS DETERMINED THAT THE PRODUCTS WILL SUITABLY MEET THE REQUIREMENTS OF THEIR INTENDED USE. OMRON DISCLAIMS ALL
OTHER WARRANTIES, EXPRESS OR IMPLIED.
LIMITATIONS OF LIABILITY
OMRON SHALL NOT BE RESPONSIBLE FOR SPECIAL, INDIRECT, OR CONSEQUENTIAL DAMAGES, LOSS OF PROFITS, OR COMMERCIAL
LOSS IN ANY WAY CONNECTED WITH THE PRODUCTS, WHETHER SUCH CLAIM IS BASED ON CONTRACT, WARRANTY, NEGLIGENCE, OR
STRICT LIABILITY.
In no event shall responsibility of OMRON for any act exceed the individual price of the product on which liability is asserted.
IN NO EVENT SHALL OMRON BE RESPONSIBLE FOR WARRANTY, REPAIR, OR OTHER CLAIMS REGARDING THE PRODUCTS UNLESS
OMRON'S ANALYSIS CONFIRMS THAT THE PRODUCTS WERE PROPERLY HANDLED, STORED, INSTALLED, AND MAINTAINED AND NOT
SUBJECT TO CONTAMINATION, ABUSE, MISUSE, OR INAPPROPRIATE MODIFICATION OR REPAIR.
Application Considerations
SUITABILITY FOR USE
OMRON shall not be responsible for conformity with any standards, codes, or regulations that apply to the combination of products in the customer's
application or use of the product.
At the customer's request, OMRON will provide applicable third party certification documents identifying ratings and limitations of use that apply to the
products. This information by itself is not sufficient for a complete determination of the suitability of the products in combination with the end product,
machine, system, or other application or use.
The following are some examples of applications for which particular attention must be given. This is not intended to be an exhaustive list of all possible
uses of the products, nor is it intended to imply that the uses listed may be suitable for the products:
• Outdoor use, uses involving potential chemical contamination or electrical interference, or conditions or uses not described in this catalog.
• Nuclear energy control systems, combustion systems, railroad systems, aviation systems, medical equipment, amusement machines, vehicles, safety
equipment, and installations subject to separate industry or government regulations.
• Systems, machines, and equipment that could present a risk to life or property.
Please know and observe all prohibitions of use applicable to the products.
NEVER USE THE PRODUCTS FOR AN APPLICATION INVOLVING SERIOUS RISK TO LIFE OR PROPERTY WITHOUT ENSURING THAT THE
SYSTEM AS A WHOLE HAS BEEN DESIGNED TO ADDRESS THE RISKS, AND THAT THE OMRON PRODUCT IS PROPERLY RATED AND
INSTALLED FOR THE INTENDED USE WITHIN THE OVERALL EQUIPMENT OR SYSTEM.
Disclaimers
CHANGE IN SPECIFICATIONS
Product specifications and accessories may be changed at any time based on improvements and other reasons.
It is our practice to change model numbers when published ratings or features are changed, or when significant construction changes are made.
However, some specifications of the product may be changed without any notice. When in doubt, special model numbers may be assigned to fix
or establish key specifications for your application on your request. Please consult with your OMRON representative at any time to confirm actual
specifications of purchased product.
DIMENSIONS AND WEIGHTS
Dimensions and weights are nominal and are not to be used for manufacturing purposes, even when tolerances are shown.
ERRORS AND OMISSIONS
The information in this catalog has been carefully checked and is believed to be accurate; however, no responsibility is assumed for clerical,
typographical, or proofreading errors, or omissions.
PERFORMANCE DATA
Performance data given in this catalog is provided as a guide for the user in determining suitability and does not constitute a warranty. It may represent
the result of OMRON’s test conditions, and the users must correlate it to actual application requirements. Actual performance is subject to the OMRON
Warranty and Limitations of Liability.
PROGRAMMABLE PRODUCTS
OMRON shall not be responsible for the user's programming of a programmable product, or any consequence thereof.
COPYRIGHT AND COPY PERMISSION
This catalog shall not be copied for sales or promotions without permission.
This catalog is protected by copyright and is intended solely for use in conjunction with the product. Please notify us before copying or reproducing this
catalog in any manner, for any other purpose. If copying or transmitting this catalog to another, please copy or transmit it in its entirety.

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