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  9. Omron E3S-CR62 - Quick start guide

Omron E3S-CR62 - Quick start guide

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Transparent Bottle Sensor
E3S-CR62/67
Ideal for Detecting Transparent Glass
and Plastic Containers
■Reliably detects narrow 5-mm gaps between bottles
(When using the E39-R6).
■Significantly higher S/N ratio makes detection more
reliable for various transparent containers.
Be sure to read Safety Precautions on
page 5.
Ordering Information
Sensors
* Values in parentheses indicate the minimum required distance between the Sensor and Reflector.
Accessories (Order Separately)
Reflectors
* Values in parentheses indicate the minimum required distance between the Sensor and Reflector.
Mounting Brackets
Sensing method Appearance Connection method Sensing distance Model
Reflector E39-R6 Reflector E39-R1
Retro-reflective
Pre-wired
*
E3S-CR62
Standard M12 Connector E3S-CR67
Name Sensing distance Model Quantity Remarks
Reflectors 250 mm E39-R6 1 Supplied with the product.
1 m [250 mm] *E39-R1 1---
Appearance Model Quantity Remarks
E39-L103 1 Supplied with the product.
E39-L87 1---
Red li
g
ht
250 mm 1 m
[250 mm]
http://www.ia.omron.com/ 1
(c)Copyright OMRON Corporation 2007 All Rights Reserved.
E3S-CR62/67
Sensor I/O Connectors (M12)
Note: For details on Sensor I/O Connectors and cables such as vibration-proof robot cables.
Ratings and Specifications
*1. Values in parentheses indicate the minimum required distance between the Sensor and Reflector.
*2. NEMA (National Electrical Manufacturers Association) Standard
Cable Appearance Cable type Model
Standard cable
2 m
3-wire
XS2F-D421-DC0-A
5 m XS2F-D421-GC0-A
2 m XS2F-D422-DC0-A
5 m XS2F-D422-GC0-A
Sensor type Retro-reflective Models (M.S.R. function)
Item Model E3S-CR62 E3S-CR67
Sensing distance 250 mm (When using the E39-R6), 1 m (250 mm)*1 (When using the E39-R1)
Standard sensing object 30-mm dia. ×150 mm glass tube (thickness: 1.8 mm)
Directional angle 2 to 6°
Light source (wavelength) Red LED (650 nm)
Power supply voltage 10 to 30 VDC, ripple (p-p): 10% max.
Current consumption 40 mA max.
Control output Load power supply voltage: 30 VDC max., Load current: 100 mA max. (Residual voltage: NPN output 1.2 V max.,
PNP output 2 V max.), Open collector model (NPN/PNP selectable), Light-ON / Dark-ON selectable
Protection circuits Load short-circuit protection, Reverse polarity protection, Mutual interference prevention
Response time Operate or reset: 1 ms max.
Sensitivity adjustment 2-turn endless adjuster (with indicator)
Ambient illuminance
(Receiver side) Incandescent lamp: 5,000 lx max., Sunlight: 10,000 lx max.
Ambient temperature range Operating: −25°C to 55°C, Storage: −40°C to 70°C (with no icing or condensation)
Ambient humidity range Operating: 35% to 85%, Storage: 35% to 95% (with no condensation)
Insulation resistance 20 MΩmin. at 500 VDC
Dielectric strength 1,000 VAC at 50/60 Hz for 1 minute
Vibration resistance Destruction: 10 to 2,000 Hz,1.5-mm double amplitude or 300 m/s2for 0.5 hrs each in X, Y, and Z directions
Shock resistance Destruction: 1000 m/s23 times each in X, Y, and Z directions
Degree of protection IEC 529 IP67 (in-house standatds: oil-resistant)
NEMA 6P (restricted to indoor use) *2
IEC 529 IP67
NEMA 6P (restricted to indoor use) *2
Connection method Pre-wired (standard length: 2 m) Standard connector
Weight (packed state) Approx. 115 g Approx. 80 g
Material
Case Zinc die-cast
Lens Methacrylic resin
Display
operation panel Polyethyl sulfon
Mounting
Brackets Stainless steel (SUS304)
Accessories Clamps (with screws), Adjustment driver, Instruction manual, Reflective Plate
Straight
L-shape
http://www.ia.omron.com/ 2
(c)Copyright OMRON Corporation 2007 All Rights Reserved.
E3S-CR62/67
Engineering Data (Typical)
Parallel Operating Range
E3S-CR62/67 + E39-R6 (Supplied Reflector)
(Vertical Direction) (Horizontal Direction)
E3S-CR62/67 + E39-R1
(Vertical Direction) (Horizontal Direction)
30
20
10
0
−10
−20
−30
Set distance Y (mm)
100 200 300 400 500 600 700 800
Set distance X (mm)
E39-R6
Reflector Y
X
800
Set distance X (mm)
Set distance Y (mm)
100 200 300 400 500 600 700
30
20
10
0
−10
−20
−30
E39-R6
Reflector Y
X
40
30
20
10
0
−10
−20
−30
−40
Set distance Y (mm)
0.5 1 1.5 2 2.5
Set distance X (m)
E39-R1
Reflector Y
X
40
30
20
10
0
−10
−20
−30
−40
Set distance Y (mm)
0.5 1 1.5 2
E39-R1
Reflector
2.5
Set distance
X (m)
Y
X
http://www.ia.omron.com/ 3
(c)Copyright OMRON Corporation 2007 All Rights Reserved.
E3S-CR62/67
I/O Circuit Diagrams
NPN Output
PNP Output
Plug (Sensor I/O Connector)
Nomenclature
* Use the output selector to select the type of output transistor, NPN or PNP.
Model Operation
mode Timing charts Operation
selector Output circuit
E3S-CR62
E3S-CR67
Light-ON L side
(LIGHT ON)
Dark-ON D side
(DARK ON)
Incident light
No incident light
ON
OFF
ON
OFF
Operate
Reset
Light
indicator
(red)
(Between brown and
black leads)
Output
transistor
Load
(e.g., relay)
Connector Pin Arrangement
Note: Pin 2 is not used.
3
1
24
1
4
3
Stability
indicator PNP output
transistor
NPN output
transistor
NPN and PNP
output selector
(red)
(green)
Brown
Black
Blue
Photo-
electric
Sensor
Main
Circuit
Load
ZD
*
ZD
* Set the selector switch to the NPN side.
Load
current
Control
output
10 to 30 VDC
0 V
Light
indi-
cator
Incident light
No incident light
ON
OFF
ON
OFF
Operate
Reset
Light
indicator
(red)
(Between brown and
black leads)
Output
transistor
Load
(e.g., relay)
Model Operation
mode Timing charts Operation
selector Output circuit
E3S-CR62
E3S-CR67
Light-ON L side
(LIGHT ON)
Dark-ON
D side
(DARK ON)
Incident light
No incident light
ON
OFF
ON
OFF
Operate
Reset
Light
indicator
(red)
(Between blue and
black leads)
Output
transistor
Load
(e.g., relay)
Connector Pin Arrangement
Note: Pin 2 is not used.
3
1
24
1
4
3
Stability
indicator PNP output
transistor
NPN output
transistor
NPN and PNP
output selector
(red)
(green)
Brown
Black
Blue
Photo-
electric
Sensor
Main
Circuit Load
ZD
*
ZD
* Set the selector switch to the PNP side.
Load
current
Control
output
10 to 30 VDC
0 V
Light
indica-
tor
Incident light
No incident light
ON
OFF
ON
OFF
Operate
Reset
Light
indicator
(red)
(Between blue and
black leads)
Output
transistor
Load
(e.g., relay)
Note: Pin 2 is not used.
Classification Wire color Connector pin No. Application
DC
Brown 1 Power supply (+V)
--- 2 ---
Blue 3 Power supply (0 V)
Black 4 Output
2
4
1 3
1
2
3
4
Brown
Blue
Black
Terminal No.
XS2F-D421-DC0-A
PNP
NPN
D
ON
L
ON
SENS
SL
MaxMin
Stability indicator
(green)
Light indicator (red)
Sensitivity
adjuster
Operation
selector *
Output selector *
http://www.ia.omron.com/ 4
(c)Copyright OMRON Corporation 2007 All Rights Reserved.
E3S-CR62/67
Safety Precautions
Refer to Warranty and Limitations of Liability.
This product is not designed or rated for ensuring
safety of persons either directly or indirectly.
Do not use it for such purposes.
Do not use the product in atmospheres or environments that exceed
product ratings.
●Designing
Fuzzy Mutual Interference Prevention Function
•If reflective Photoelectric Sensors are installed side by side, each
reflective Photoelectric Sensor may be influenced by the light
emitted from the other Photoelectric Sensors.
•The fuzzy mutual interference prevention function of the E3S-
CR62/67 enables the E3S-CR62/67 to monitor any light
interference for a certain period before the E3S-CR62/67 starts
emitting light so that the E3S-CR62/67 can retrieve the intensity
and frequency of the light interference as data.
Using this data, the E3S-CR62/67 estimates with fuzzy inference
the risk of the malfunctioning of the E3S-CR62/67 and controls the
timing of the E3S-CR62/67’s light emission.
When the risk is low:
•The E3S-CR62/67 waits until there is no light interference and
emits light.
Bottles
In some cases, factors such as the shape of a bottle prevent stable
detection. Please confirm that detection takes place correctly before
use.
●Wiring
Cable
•The E3S-CR62/67 uses an oil-resistive cable to ensure oil
resistivity. Avoid repeated bending of the cable.
•Do not allow the cable to be bent to a radius of less than 25 mm.
Avoiding Malfunctions
When using a photoelectric sensor with an inverter or sub-motor, be
sure to connect FG (frame ground terminal) and G (ground terminal).
If not connected, errors may result.
●Mounting
Mounting the Sensor
•When mounting the E3S-CR62/67, do not hit the E3S-CR62/67
with a hammer, or the E3S-CR62/67 will loose watertightness.
•Use M4 screws to mount the E3S-CR62/67. The tightening torque
of each screw must be 1.18 N·m maximum.
(When using the mounting bracket)
•To set the sensor on the mechanical axis, use the optical axis
locking holes.
•When it is not possible to mount on the mechanical shift, move the
photoelectric switch vertically or horizontally so that it is located in
the center of the area illuminated by the incident light indicator
lamp. Verify that the stability indicator lamp is on.
(Direct mounting)
Install the photoelectric sensor as shown in the following diagram.
●Adjusting
Optical axis adjustment
Adjust the optical axis of the clamp to the direction of sensing object
approach. The optical axis of the photoelectric sensor is the same as
the mounting axis of the clamp, enabling easy adjustment.
About the optical axis locking hole
By fitting screws into the optical axis locking holes, the mounting
bracket is set onto the mounting shaft of the mounting bracket.
WARNING
Precautions for Correct Use
Emission
pattern
Light
interference
Emission
pattern
Light
interference
When the risk is high:
•The E3S-CR62/67 emits light between each light interference
moment.
M4 hole
M4 hole
2-M3
M3
M4 hole
M4 hole
Two, 4.5-dia. through holes
M4
Tighten M4 screw Tighten M3 screw
Four, M4 optical
axis lock holes
Mounting axis
Optical axis
http://www.ia.omron.com/ 5
(c)Copyright OMRON Corporation 2007 All Rights Reserved.
E3S-CR62/67
Dimensions (Unit: mm)
Sensors
Retro-reflective Models
Accessories (Order Separately)
Reflectors
Mounting Brackets
Sensor I/O Connectors
20
Optical axis
Optical axis
22.2
12.9
4.2 4.2
12.9
20
25.4
31
43.8
1.5
12
32.2
2.2
23.2 (31)
20.4
25.4
Two, M4
Stainless steel
(SUS304)
4.2 9.2
57
15.9 12.9 Lens (10.3 ×10.5)
Receiver, Emitter
* Mountin
g
Bracket can be attached to side A.
7.2
4.4
Stability indicator (green)
Light indicator (red)
20.2
Two, M4
5.8
23
(A)*1 M3 ×5
11.
5
4-dia. vinyl-insulated round cable
with 3 conductors (Conductor cross section:
0.2 mm2; Insulator diameter: 1.2 mm),
Standard length: 2 m
With Mounting Bracket Attached
Pre-wired
E3S-CR62
Mounting Holes
20
M12
Optical axis
Optical axis
22.2
12.9
4.2 4.2
12.9
20
25.4
31
43.8
1.5
12
32.2
2.2
11.
5
23.2
20.4
25.4
Two, M4
Stainless steel
(SUS304)
4.2 9.2
57
75
15.9 12.9 Lens (10.3 ×10.5)
Receiver, Emitter
* Mountin
g
Bracket can be attached to side A.
7.2
Stability indicator (green)
Light indicator (red)
20.2
Two, M4
5.8
23
(A)*1 M3 ×5
(31)
4.4
With Mounting Bracket Attached
S
tandard
C
onnector
E3S-CR67
Mounting Holes
http://www.ia.omron.com/ 6
(c)Copyright OMRON Corporation 2007 All Rights Reserved.
Operating Procedures: Photoelectric Sensors
E3S-CR62/67
Sensitivity Adjustment
The Sensor and reflector can be moved horizontally and vertically to set them in the center of the illumination area of the red incident light indicator,
allowing the operator to check whether the green stability indicator lamp is lit.
Sensing object Detection state Sensitivity adjuster Indicator status Adjustment procedure
Transparent
bottle or glass
plate
No sensing object
Turn the sensitivity adjuster from minimum
to maximum and set it at a point where the
incident light stabilizes.
Opaque object
Sensing object
or no sensing
object
If the object is larger than the lens
diameter, set the sensitivity control to the
maximum setting.If the object is the same
size or smaller, turn the sensitivity control
from minimum to maximum and set it at
point where the incident light stabilizes.
Min. Max.
Stability
(green)
Light
(red)
ON ON
Min. Max.
Stability
(green)
Light
(red)
ON ON
http://www.ia.omron.com/ 7
(c)Copyright OMRON Corporation 2007 All Rights Reserved.
Photoelectric Sensors Technical Guide
General Precautions
For precautions on individual products, refer to Safety Precautions in individual product information.
These Sensors cannot be used in safety devices for
presses or other safety devices used to protect
human life. These Sensors are designed for use in
applications for sensing workpieces and workers
that do not affect safety.
To ensure safety, always observe the following precautions.
●Wiring
●Operating Environment
(1) Do not use a Sensor in an environment where there are explosive or inflammable gases.
(2) Do not use the Sensor in environments where the cables may become immersed in oil or other liquids or where liquids may penetrate the
Sensor. Doing so may result in damage from burning and fire, particularly if the liquid is flammable.
WARNING
Precautions for Safe Use
Item Typical examples
Power Supply Voltage
Do not use a voltage in
excess of the operating
voltage range.
Applying a voltage in excess
of the operating voltage
range, or applying AC power
(100 VAC or greater) to a DC
Sensor may cause explosion
or burning.
---
Load Short-circuiting
Do not short-circuit the load.
Doing so may cause explo-
sion or burning.
Incorrect Wiring
Do not reverse the power
supply polarity or otherwise
wire incorrectly. Doing so
may cause explosion or
burning.
Connection without a
load
If the power supply is
connected directly without a
load, the internal elements
may burst or burn. Be sure to
insert a load when
connecting the power
supply.
Load
Sensor
Brown
Blue Black
• DC Three-wire NPN Output Sensors
+
-
(Load
short
circuit)
Load
Sensor
Brown
Blue Black
• DC Three-wire NPN Output Sensor
(Load short circuit)
Load
Sensor
Brown
Blue
• AC Two-wire Sensors
Example: E3E2
-
+
Load
Sensor
Brown
Blue Black
• DC Three-wire NPN Output Sensors
Example: Incorrect Polarity
+
-
-
+
Load
Load
Sensor
Brown
Blue Black
Sensor
Brown
Black Blue
•DC Three-wire NPN Output Sensors
Example: Incorrect Polarity Wiring
12 to
24VDC
0V
Sensor
Brown
Blue
Black
• DC Three-wire NPN Output Sensors
Sensor
Brown
Blue
• AC 2-wire Sensors
Example: E3E2 etc.
http://www.ia.omron.com/ C-1
(c)Copyright OMRON Corporation 2007 All Rights Reserved.
Photoelectric Sensors Technical Guide
●Design
Power Reset Time
The Sensor will be ready to detect within approximately 100 ms after
the power is turned ON.
If the Sensor and the load are connected to separate power supplies,
turn ON the Sensor power before turning ON the load power. Any
exceptions to this rule are indicated in Safety Precautions in individual
product information.
Turning OFF Power
An output pulse may be generated when the power is turned OFF. It
is recommended that the load or load line power be turned OFF
before the Sensor power is turned OFF.
Power Supply Types
An unsmoothed full-wave or half-wave rectifying power supply cannot
be used.
Mutual Interference
Mutual interference is a state where an output is unstable because the Sensors are affected by light from the adjacent Sensors.
The following measures can be taken to avoid mutual interference.
Precautions for Correct Use
Counter-
measure Concept Through-beam Sensors Reflective Sensors
1
Use a Sensor
with the
interference
prevention
function.
If Sensors are mounted in close proximity, use Sensors with the interference prevention function.
10 or fewer Sensors: E3X-DA@-S, E3X-MDA, E3C-LDA Fiber Sensors
Performance, however, will depend on conditions. Refer to pages E3X-DA-S/E3X-MDA
and E3C-LDA.
5 or fewer Sensors: E3X-NA Fiber Sensors
2 or fewer Sensors: E3T, E3Z, E3ZM, E3ZM-C, E3S-C, E3G-L1/L3, or E3S-C Built-in Amplifier Photoelectric
Sensors (except Through-beam Sensors)
E3C Photoelectric Sensor with separate amplifier
2
Install an
inference
prevention
filter.
A mutual interference prevention polarizing filter can be
installed on only the E3Z-TA to allow close-proximity
mounting of up to 2 Sensors.
Mutual Interference Prevention Polarizing Filter: E39-E11
---
3
Separate
Sensors to
distance where
interference
does not occur.
Check the parallel movement distance range in the
catalog, verify the set distance between adjacent
Sensors, and install the Sensors accordingly at a
distance at least 1.5 times the parallel movement
distance range.
If the workpieces move from far to near, chattering may
occur in the vicinity of the operating point. For this type of
application, separate the Sensors by at least 1.5 times the
operating range.
4
Alternate
Emitters and
Receivers.
Close mounting of Sensors is possible by alternating
the Emitters with the Receivers in a zigzag fashion (up
to two Sensors). However, if the workpieces are close
to the Photoelectric Sensors, light from the adjacent
Emitter may be received and cause the Sensor to
change to the incident light state.
---
5
Offset the
optical axes.
If there is a possibility that light from another Sensor
may enter the Receiver, change the position of the
Emitter and Receiver, place a light barrier between the
Sensors, or take other measures to prevent the light
from entering the Receiver.
(Light may enter even if the Sensors are separated by
more than the sensing distance.)
If Sensors are mounted in opposite each other, slant the
Sensors as shown in the following diagram. (This is
because the Sensors may affect each other and cause
output chattering even if separated by more than the
Sensor sensing distance.)
6Adjust the
sensitivity.
Lowering the sensitivity will generally help.
L
1.5 ×L
Sensor Sensor
Workpiece
Workpiece
Emitter
Receiver
Receiver
Emitter
Workpiece
Sensor Sensor
θθ
http://www.ia.omron.com/ C-2
(c)Copyright OMRON Corporation 2007 All Rights Reserved.
Photoelectric Sensors Technical Guide
Noise
Countermeasures for noise depend on the path of noise entry, frequency components, and wave heights. Typical measures are as given in the
following table.
●Wiring
Cable
Unless otherwise indicated, the maximum length of cable extension is
100 m using wire that is 0.3 mm2or greater.
Exceptions are indicated in Safety Precautions in individual product
information.
Cable Tensile Strength
When wiring the cable, do not subject the cable to a tension greater than
that indicated in the following table.
Note: Do not subject a shielded cable or coaxial cable to tension.
Repeated Bending
Normally, the Sensor cable should not be bent repeatedly.
(For bending-resistant cable, see Attachment to Moving Parts on
page C-4.)
Separation from High Voltage (Wiring Method)
Do not lay the cables for the Sensor together with high-voltage lines
or power lines. Placing them in the same conduit or duct may cause
damage or malfunction due to induction interference. As a general
rule, wire the Sensor in a separate system, use an independent metal
conduit, or use shielded cable.
Work Required for Unconnected Leads
Unused leads for self-diagnosis outputs or other special functions
should be cut and wrapped with insulating tape to prevent contact with
other terminals.
Type of noise Noise intrusion path and countermeasure
Before countermeasure After countermeasure
Common mode noise
(inverter noise)
Common noise
applied between the
mounting board and
the +V and 0-V
lines, respectively.
Noise enters from the noise source through the frame
(metal).
(1) Ground the inverter motor (to 100 Ωor less)
(2) Ground the noise source and the power supply (0-V
side) through a capacitor (film capacitor, 0.22 μF, 630
V).
(3) Insert an insulator (plastic, rubber, etc.) between the
Sensor and the mounting plate (metal).
Radiant noise
Ingress of high-fre-
quency electromag-
netic waves directly
into Sensor, from
power line, etc.
Noise propagates through the air from the noise source
and directly enters the Sensor.
•Insert a shield (copper) plate between the Sensor and
the noise source e.g., a switching power supply).
•Separate the noise source and the Sensor to a distance
where noise does not affect operation.
Power line noise
Ingress of electromag-
netic induction from
high-voltage wires
and switching noise
from the switching
power supply
Noise enters from the power line. •Insert a capacitor (e.g., a film capacitor), noise filter (e.g.,
ferrite core or insulated transformer), or varistor in the
power line.
IM
Sensor
Noise
+V
0V
Inverter
motor
Mounting block
(metal)
IM
Sensor
Insert an insulator.
Inverter motor
+V
0V
Noise
Noise
Mounting block
(metal)
(3)
(2)
(1)
Noise
Sensor
Noise
source
+V
0V
Sensor
Shield plate (copper)
Noise
source
+V
0V
Sensor
Noise
Noise +V
0V
Sensor
Insert a capacitor, etc.
Noise +V
0V
Cable diameter Tensile strength
Less than 4 mm 30 N max.
4 mm or greater 50 N max.
Power line
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