Omron F250 - User manual

F250
C-45F250
High-performance Vision Sensor
F250
Advanced algorithm enables ultra high
speed and maximum flexibility
Features
Inspection and positioning that was difficult with previous vision sensors is now surprisingly easy!
ED defect inspection
High-precision detection of
minute defects that could not
be detected previously .
Certain detection of rubber
packing deformities.
Detection of low-contrast
defects on metal surfaces
EC positioning
High-precision position measurement even if the inside of
the work changes or the view changes.
●Positioning of PWB fiducial marks
Low contrast Revolution Internal dirt
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C-46 Vision Systems
Features
QUEST character checking
Even if the shape or size of a character varies, "QUEST Log-
ic" finds printed characters with certainty. The built-in dictio-
nary makes "simple settings" possible.
●No need to store a character dictionary
Various character fonts for factory automation have been pre-
stored. This eliminates the need to store a dictionary or model
names, and allows a dramatic reduction in man-hours for ini-
tial setup.
●The "six character variations" can also be recognized with
certitude.
Checks characters printed on the production line such as
"Best before" dates and lot numbers. Even if there are devia-
tions in shape, size, or line width, the characters are accurate-
ly checked.
Fine matching
Detects differences from the stored "good" image quickly and
with high accuracy. Dramatic improvement in ability to inspect
characters and patterns with minute border defects.
●Example of application to soft drink cap inspection
For fast increasing line speeds and ever
stricter quality demands.
●Real time Revolution Search is amazing
Executes a real time search of 72 models. Even with works
that rotate 360°, positioning corrections are completed at the
same time as image read-in.
●Fast image processing
Inspection functions following camera image read-in are also
up to 10 times faster thanks to a newly developed parallel pro-
cessing technology.
●Fast image read-in
The F160-S1 double-speed camera achieves a maximum im-
age read-in speed of 8.3 ms.
"Non-stop" adjustment without stopping the line
All settings can be adjusted and reset while inspection
continues. There is no need to stop the line for adjustments,
subsequently, no capacity drops.
●Easy and flexible settings by means of software application
1. Functions needed for inspection are selected and installed
from the software application.
2
2
2
2
2
2
2
Size
Tilt
Width
Line
width
Break
Fade
Registration image
Inspection image
An inspection result is displayed
and outputted. Lack of edge
Dirt in a figureLack of a charactorMinute dirt
Fine
Matching
Fine
Matching
Our company
conventional model
F250 8.3ms 12x speed
100m
s
360-degree rotation correction speed
(field mode)
Our company
conventional model
F250 2 to 10 times
Scene 0 Measurement NG
7. Trend Monitor
0. Label Position X
It adjusts checking an inspection history
by the trend monitor.
Test measurement is performed as compared
with previous NG picture.
Scene 0 Measurement NG
0. Position Measurement of Label
Position X: 286.344
Position Y: 207.457
F250-UM E
application
software
EC position compensation
QUEST Optical Character Recognition
Fine matching
Expression
Scene 0= setting =
Camera setting
0. Camera Picture Input
1. EC Position compensation
2.2 value defective inspection
3. QUEST Optical Character Recognition
4. DO Judging Output
5. Trend Monitor
ENT: Set SFT+ESC: Edit
2. Combine required in-
spection functions from
the menu.
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F250
C-47F250
System configuration
Controller
F250-C50/C55
Monitor cable
F150-VM
Memory card
F160-N64S (64MB)
Application software
F250-UM3@E
Console
F150-KPF160-KP
Monochrome CRT
Video Monitor
F150-M09
Color LCD
Monitor
F150-M05L
Monitor with S-video terminal
Monitor
Personal
computer
Ethernet (Cross cable)
RS-232C/422
Parallel cable
F160-VP
Camera cable
F150-VS
Power
supply
Synchronous sensor
Programmable controller
Camera
F150-S1A
Camera with Light
F150-SL20A
F150-SL50A
Camera with Intelligent Lighting
F150-SLC20
F150-SLC50
Camera
F160-S1
F160-S2
Camera with Intelligent Lighting
F160-SLC20
F160-SLC50
Compatible F150 CamerasDouble-speed Camera
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C-48 Vision Systems
Ordering Information
Name Model Remarks
Controller F250-C50 NPN Input/Output
F250-C55 PNP Input/Output
Double-speed
camera
Camera with intelligent
lighting
F160-SLC20
F160-SLC50
Camera only F160-S1
F160-S2 Includes Partial Scan functionality
F150
Compatible cameras
Camera with intelligent
lighting
F150-SLC20
F150-SLC50
Camera with lighting F150-SL20A
F150-SL50A
Camera only F150-S1A
Console F160-KP
F150-KP
LCD monitor F150-M05L
Video monitor F150-M09
Memory card F160-N64S(S) Memory capacity 64 MB
Application software F250-UM3ME with Macro function
F250-UM3FE without Macro function
Camera cable F150-VS Length of cable for double-speed camera
and F150 common camera: 3 m
Monitor cable F150-VM Cable length: 2 m
Parallel cable F160-VP Length of pigtail cable for parallel
input/output connector: 2 m
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F250
C-49F250
Rating/Performance
Controller: F250-C50/C55
Double-speed camera: F160-S1/S2
Monitor
Connected camera F150-S1A/SL20A/SL50A/SLC20/SLC50, F160-S1/S2/SLC20/SLC50
Number of connectable cameras 4
Processing resolution 512(H) x 484(V)
Number of scenes 32 scenes (expansion possible using memory card)
Image storage function Maximum 35 images
Image pre-processing Smoothing (strong/weak), edge enhancement, edge extraction (horizontal, vertical, both),
erosion, dilation, median, background deletion
Operation and Settings Install measurement routines from a software application, combine and establish settings for
measurement routines from menus.
Menu language Japanese/English (changeable)
Operation customization function Password function, short-cut key function
Screen customization
function
Display items: Character strings (measured values, decisions, time, any character string,
measurement area names), graphics (straight lines, rectangles, circles, cross-hair cursors)
Parameters specified: display color, postion, size
Non-stop adjustment function Yes
Trend monitor function Yes
Memory card slot 2 slots
Monitor Composite video output: 1 CH, S-video output: 1 CH
Ethernet 10Base-T 1CH
Serial communication RS-232C/422A 1CH
Parallel input/output Inputs: 21 points, outputs: 46 points
Strobe 4 CH (included in parallel outputs)
Power supply voltage 20.4 to 26.4 VDC
Current consumption Approximately 3.7 A (when four F160-SLC50 units are connected)
Ambient temperature Operating: 0 to +50°C, storage: -25 to +65°C (no ice formation or condensation)
Ambient humidity Operating/storage: 35 to 85% RH (with no condensation)
Dimensions 270(W) x 81(H) x 197(D)
Weight Approximately 3.1kg (unit only)
Picture element 1/3“ Interline CCD
Effective pixels 659 x 44 (H x V)
Scanning method 1/60-s non-interlace (frame) mode, 1/120-s 2:1 interlace (field) mode
Shutter Electronic shutter; select from 8 shutter-speed settings (1/120 to 1/20,000 s) using menu
Camera with Intelligent Light-
ing F160-SLC20 (field of vision: 20 mm), F160-SLC50 (field of vision: 50 mm)
Ambient temperature
Operating: 0 to +50°C
Storage: -25 to +60°C
(with no icing or condensation)
Ambient humidity Operating and Storage: 35 to 85% RH (with no condensation)
External Dimensions 31 x 40 x 54.5 (W x H x D) mm (not including connectors and other protruding parts)
Weight Approx. 85 g (Camera only)
Item
Model number
Name
F150-M05L
Color LCD monitor
F150-M09
Monochrome CRT Video Monitor
Size 5.5 inches 9 inches
Type Liquid crystal color TFT CRT monochrome
Resolution 320 x 240 dots 800TV or min. (at center)
Input signal NTSC composite video (1.0 V / 75 )
Power supply voltage 20.4 to 26.4 VDC 100 to 240 VAC (-15%, +10%)
Current consumption Approx. 700 mA Approx. 400 mA
Ambient temperature
Operating: 0 to +50°C
Storage: -25 to +65°C
(with no icing or condensation)
Operating: -10 to +50°C
Storage: -20 to +65°C
(with no icing or condensation)
Ambient humidity Operating or storage: 35% to 85%
(with no condensation)
Operating or Storage: 10% to 90%
(with no condensation)
Weight (Monitor only) Approx. 610 g Approx. 4.5 kg
Accessories Instruction manual and 4 mounting brackets Instruction manual
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C-50 Vision Systems
Name and function of each part
Controller: F250-C50/C55
A POWER LED (green)
Illuminates while the power is on.
B RUN LED (orange)
Illuminates while the system is in measure-
ment mode.
C ERROR LED (red)
Illuminates when a problem occurs.
D Input connectors 0, 1
Connects to a synchronous sensor or pro-
grammable controller.
E Power terminal
Connects to a DC power supply.
F Console connector
Connects to the console.
G Memory card LEDs 0, 1
Illuminates while power is supplied to the mem-
ory card.
H Memory card slots 0, 1
A memory card or software application is inserted here.
I CAMERA 0 - 3 connectors
Connects to a camera.
J Monitor connector (S-Video output)
Connects to a monitor with an S-Video input
K Ethernet connector
Connects to a computer.
L RS-232C/422 connector
Connects to a computer or programmable controller.
M Monitor connector (composite video output)
Connects to a monitor.
N Ground terminal
Connect the ground wire to this terminal.
L
ENCBADI
KJM H
G
F
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F250
C-51F250
Function menu
Processing routine list
The F250-UME application software contains approximately 50 processing routines.
Camera image input
Camera switch
Pre-processing change
Repeat preprocessing
Binary position correction
Model position correction
Circular work position correction
Edge position correction
EC position correction
Scroll return
Scroll
QUEST character
checking
Binary defect
inspection
Density defect
inspection
Fine matching
Pattern inspection
Sorting
EC defect inspection
EC circular piece
count inspection
Rotation
positioning
Dark-light edge
position
ECM search
EC positioning
Lot number
checking 1
Dark-light edge
number
Density average/
deviation
Labeling
Label data
Computing
Acquire processing unit data
Set processing unit data
Wait
Elapsed time
Trend monitor
Condition branch
DI branch
End
Memory card data output
DO data output
Significant link data output
Non-protocol data output
DO decision output
Any character display
Measured value display
Decision character display
Processing task name display
Measurement time display
Fixed graphic display
Straight line result display
Rectangle result display
Circle result display
Cross-hair cursor result display
Image input related
Position compensation
related General measurement
related
Measurement supplement
related Branch control related Result output related
Result display related
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C-52 Vision Systems
Dimensions (Unit: mm)
Controller
F250-C50/C55
Console
F160-KP
F150-KP
Double-speed camera
F160-S1/S2
F160-SLC20 (with F150-LTC20 intelligent lighting)
F160-SLC50 (with F150-LTC50 intelligent lighting)
Video monitor
F150-M09
* Screw length: L (10+T<L<13+T)
Thickness: T
10 to 13
115 min.
197
270
73
8
220±0.6
(25)
(40)
136±0.5
(14)
190±0.6
Four M4 mounting holes *
SHIFT
ENT
F1
F2
F4
F5
F6
F7
F8
F9
F3
ESC TRIG
135.5
48 20
(29.7)
200040
12 dia.
ESC TRIG
SHIFT
CONSOLE
ENT
50
232000 5 10
131.5
87
12.5
12 dia.
(6.2)
(30.7)
(21.7)
2911
(6.2)
31
Light connector
(8.8 dia.)
Camera cable connector
(11.8 dia.)
8
30.5
8 (46.5)
(15.5) 54.5
(6)
(14.5)
1"-32UN-2A
(C mount)
20±0.1
21.25 ± 2
31.25±2
Two, M4 depth: 8
1/4-20UNC depth: 8
(23.25)
(13.25)
4 dia.
(85)
(10) 25
46.573
70
12
2.52.5 70
42.5
12
12 12 30.5 8
31
40 (23.25)
(13.25)
20±0.3
(86.25)
(96.25)
Two, M4 depth: 10
1/4-20UNC depth: 10
90
31
60
16
16 16
16
2.5
90
2.5
52.5
4 dia.
80 46.5 (85)
(10) 25
830.5
(93.25)
(103.25) (23.25)
(13.25)
20±0.3
Two, M4 depth: 10
1/4-20UNC depth: 10
POWER
SYNC
143
(145)
(155)
132
(46 max.)
Attachable thickness: 1.6 to 4.8
(100)
185
(5.5)
Mounting bracket
Tolerance:±1 mm
( ) dimensions are reference value
133.5
175.5
Panel cut figure
+0.5mm
0
+0.5mm
0
42.2
50min
Monitor cable (F150-VM)
174
LCD monitor
F150-M05L
222 250
2335
143
190 160
22
50
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F250
C-53F250
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C-54 Vision Systems
In the interest of product improvement, specifications are subject to change without notice.
ALL DIMENSIONS SHOWN ARE IN MILLIMETERS.
To convert millimeters into inches, multiply by 0.03937. To convert grams into ounces, multiply by 0.03527.
Cat. No. Q11E-EN-01
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