Omron F3S-TGR-SB - User manual

G-49F3S-TGR-SB@C series
F3S-TGR
Safety sensor for Palletisers
F3S-TGR-SB@C series
Features
For Palletiser
F3S-TGR-SB@C series has been developed especially for
Palletisers and wrapping machine access protection applica-
tions.
Active - Passive system and Plug and play
By using a mirror system we can achieve an active - passive
multi beam system. This active passive system will improve
installation time and reduce costs.
3 Different types available
We provide 3 different Types as following:
• 2 beam Type (beam pitch 500 mm)
• 3 beam Type (beam pitch 400 mm)
• 4 beam Type (beam pitch 300 mm)
Muting functions are integrated
Following Muting functions are integrated:
• Muting sensor inputs
• Muting Lamp output
• Override input (120 second max)
• Test / Reset input
• Interlock function and Test Reset input
500 mm
800 mm
900 mm
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G-50 Safety Sensors / Components
Decentralized Muting connection Box
Furthermore, using a F39-TGR-SB-CMB1, it’s possible to reduce the wiring time and wiring material for the mut-
ing Sensors and Muting Lamp etc.
In the conventional solution all wires from the light curtain, mute sensors, lamp,
reset are wired back to the mute controller in the control cabinet (See Ex. 1)
As you can see this solution need JUST ONE WIRE to the cabinet (See Ex. 2)
Multiple mute connections are possible
1. PARALLEL MUTING and TWO WAY direction 2. PARALLEL MUTING and ONE WAY direcion
3. CROSS MUTING and TWO WAY direction 4. CROSS MUTING and ONE WAY direction
Muting Sensors Recommendation
It is recommended to use the E3Z or E3G as muting sensor. Please refer to the E3Z datasheet Cat.No. E701-E2-Cat04-01 and
the E3G datasheet Cat.No. E278-E2-Cat04-03.
SOLUTION 1: Object Gaps
In many palletiser applications
there is a gap between objects
on the pallet. The Muting function
may not work correctly because
of this gap. To avoid the mutual
interruption, we recommend to
Use E3G@@@@T as muting sen-
sor. E3G-@@@@T has ON delay
timer internally (0 to 5 seconds)
SOLUTION 2: Misalignment of pallets
When using a
CROSS MUTING
system, It may
cause that unex-
pected behavior
when the pallets get
out of alignment
then E3G@@@@T
also solves the
problem by OFF delay timer (0 to 5 seconds).
To Barrier
To Cabinet
Ex. 1 Ex. 2
Pallet
A2 B2 B1 A1
Danger Zone Danger Zone
Pallet
A2 B2
Please add MTL*. Ex. F3S-TGR-SB4-K1CMTL
Danger Zone
Pallet
B2 A2
Danger Zone
Pallet
B2 A2
Please add MTL*. Ex. F3S-TGR-SB4-K1CMTL
Reference
Muting Lamp Override and Test Switch F3S-TGR-SB@-K@C Muting sensor F3S-TGR-SB-CMB@
Mechanical Guard *MTL has a special software inside of F3S-TGR-SB@C which works to finalize a Muting function.
Object
Gaps
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G-51F3S-TGR-SB@C series
F3S-TGR
List of Models
Safety Multi beam Sensors
F3S-TGR-SB2-K@C Mirror Reflection Type (Type 2)
F3S-TGR-SB4-K@C Mirror Reflection Type (Type 4)
Muting Connecting Box (Order Separately)
Flexible Connecting Box
Accessories (Order Separately)
Connector Cable
Shape Number of optical
axes
Sensing Distance Beam
Pitch
Model
2 500 F3S-TGR-SB2-K2C-500(MTL)*
*. If you want to have a ONE WAY direction Type, (see Page D-26) Please add the MTL behind of Model Name. Ex. F3S-TGR-SB4-K2C-500MTL
3 400 F3S-TGR-SB2-K3C-800(MTL)*
4 300 F3S-TGR-SB2-K4C-900(MTL)*
Shape Number of optical
axes
Sensing Distance Beam
Pitch
Model
2 500 F3S-TGR-SB4-K2C-500(MTL)*
*. If you want to have a ONE WAY direction Type, (see Page D-26) Please add the MTL behind of Model Name. Ex. F3S-TGR-SB4-K2C-500MTL
3 400 F3S-TGR-SB4-K3C-800(MTL)*
4 300 F3S-TGR-SB4-K4C-900(MTL)*
Appearance SLC Connection
Type
Other connection Model
M12 8pin connector
without cable
4 x Muting sensor connection (4pin)
1 x Muting Lamp M12 (4pin)
1 x Override/Test input M12 (4pin)
1 x cabinet connection M12 (8pin)
F39-TGR-SB-CMB1
M12 8pin connector
with 100 mm cable F39-TGR-SB-CMB2
0.5 to 6 m
0.5 to 5 m
0.5 to 6 m
0.5 to 5 m
Appearance Cable length Specification Model
2 m M12 connector (8pin Socket)
For cabinet connection
(From F3S-TGR-SB@-K@C or F3S-TGR-
SB-CMB@)
F39-TGR-SB4-CVLB2R
5 m F39-TGR-SB4-CVLB5R
10 m F39-TGR-SB4-CVLB10R
2 m
M12 connector (4pin Plug)
For Muting sensor, Muting Lamp connec-
tion and Override/Test connection
F39-TGR-SB4-CVLB2MC
F502-EN2-04.book Seite 51 Dienstag, 26. Juli 2005 5:48 17

G-52 Safety Sensors / Components
Connector Plug Assemblies, Screw-on Type
Muting Lamp
Bulb for Maintenance
Laser alignment Kit
Appearance Cable connection
direction
Specification Connection
method
Applicable cable
diameter
Model
Straight
DC only 4pin Plug Screw-on 3 dia. (3 to 4 dia.)
XS2G-D4S5
Right angle XS2G-D4S6
Appearance Specification Model
24 V DC F39-A11
Appearance Specification Model
24 V DC 3 W E14 F39-A11MB
Appearance Model
F39-LKK2-SB
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G-53F3S-TGR-SB@C series
F3S-TGR
Rating and Performance
Safety sensors
F3S-TGR-SB@-K@C
Muting Connecting Box
F3S-TGR-SB-CMB@
Item Model
F3S-TGR-SB4-K@C-@@@(MTL)*
*. If you want to have a ONE WAY direction Type, (see Page D-26) Please add the MTL behind of Model Name. Ex. F3S-TGR-SB4-K2C-500MTL
F3S-TGR-SB2-K@C-@@@(MTL)*
Sensor type Type 4 Type 2
Applicable safety category 4, 3, 2, 1, B 2, 1, B
Operating range F3S-TGR-SB@-K2C 0.5 - 6 m
F3S-TGR-SB@-K3C/K4C 0.5 - 6 m
Beam pitch and Number of beam F3S-TGR-SB@-K2C 500 mm 2 beam with mirror
F3S-TGR-SB@-K3C 400 mm 3 beam with mirror
F3S-TGR-SB@-K4C 300 mm 4 beam with mirror
Outermost beam gap F3S-TGR-SB@-K2C 500 mm
F3S-TGR-SB@-K3C 800 mm
F3S-TGR-SB@-K4C 900 mm
Effective aperture angle (EAA) Within ±2.5° Within ±5°
Light source Infrared LED (880 nm)
Power supply 24 VDC ± 20%
Current Consumption 420 mA
OSSD Two PNP transistor outputs, 250 mA each. (500 mA sum)
Output operation mode Light - ON
Test functions Self-test (after power ON and during operation, one cycle during response time)
Protection Output short-circuit protection, Reverse Polarity protection
Response time ON to OFF 16ms max
OFF to ON 300 ms (Maximum Power-ON time is 900 ms)
Ambient temperature Operating: -10 to +55 °C (with no dew condensation)
Ambient humidity 15% to 95% (non condensing)
Metal housing (Al) painted Yellow (RAL 1303 F14)
Degree of protection IP65
Accessories M6 T-Bolt x 8, M6 Nut x 8
Mounting fixture x 4
Applicable standards EN61496-1; 1997
prEN61496-2; 1997
Item Model F39-TGR-SB-CMB@
Power supply 24 VDC ± 20%
Consumption 10 W max
Ambient temperature During operation: -10 to +55 °C (with no dex condensation)
Ambient humidity 15% to 95% (non condensing)
RX connector M12 8 pins female
Cabinet connector M12 8 pins male
Sensor connector 4 x M12 4 pins female
Muting indicator M12 4 pins female
Test / Override connectors M12 4 pins female
Metal housing (Al) painted Yellow (RAL 1303 F14)
Degree of protection IP65
Material Case Aluminium
Connector Brass with nickel plate
Front Cover Aluminium
Weight 0.5 kg
Accessories M6 T-Bolt x 4, M6 Nut x 4
Mounting fixture x 2, Connector cover x 2
F502-EN2-04.book Seite 53 Dienstag, 26. Juli 2005 5:48 17

G-54 Safety Sensors / Components
Dimensions
F3S-TGR-SB-K@C-@@@ with Mounting Brackets
Applicable standards 93/68/EEC
DIN V VDE 0801:1990 and am.A1:1994
EN 50081-2:1993
EN 55022:1998
Model A C E
F3S-TGR-SB@-K2C500 614 mm 500 mm 500 mm
F3S-TGR-SB@-K3C800 914 mm 800 mm 400 mm
F3S-TGR-SB@-K4C900 1,014 mm 900 mm 300 mm
Item Model F39-TGR-SB-CMB@
47.5 37.7
35
13
73 C, E
A
F502-EN2-04.book Seite 54 Dienstag, 26. Juli 2005 5:48 17

G-55F3S-TGR-SB@C series
F3S-TGR
F39-TGR-SB-CMB1
Muting connection box Mounting bracket (Common bracket for F3S-TGR-SB@-K@C
and F39-TGR-SB-CMB@
Connector Plug Assemblies, Screw-on Type
XS2G-D4S5
XS2G-D4S6
14 dia.
58.7
14.9 dia.
20 dia.
M12 x 1
39.6
39.7
14.9 dia.20 dia.
14 dia.
M12 x 1
F502-EN2-04.book Seite 55 Dienstag, 26. Juli 2005 5:48 17

G-56 Safety Sensors / Components
Connection
F3S-TGR-SB@-K@C
Connection example
Pin reference
Front View Pin No. Signal Name Wire Color
1 Test and Reset Input White
2+24Vdc Brown
3 Muting A Input Green
4 Muting B Input Yellow
5 OSSD1 (OUT1) Gray
6 OSSD2 (OUT2) Pink
70Vdc Blue
8 Muting Lamp (0 Vdc) Red
White
Brown
Green
Yellow
Pink
Gray
Blue
Red
Shield
+24Vdc
0Vdc
Active side
Passive side
S1
When using Muting function
S1: External Test / Interlock reset Switch
MIA : Muting input A
MIB : Muting input B
ML : Muting Lamp
OSSD1
OSSD2
White
Brown
Green
Yellow
Pink
Gray
Blue
Red
Shield
+24Vdc
0Vdc
S1
MIA
MIB
ML
OSSD1
OSSD2
In case of Cat 4 (EN954-1), OSSD1/2 must be connected Safety Relay Unit (G9SA, G9SB-301B etc.) with feedback monitor
1
7
2
8
4
5
6
3
F502-EN2-04.book Seite 56 Dienstag, 26. Juli 2005 5:48 17

G-57F3S-TGR-SB@C series
F3S-TGR
F3S-TGR-SB-CMB@
Pin and Plug reference 1) To F3S-TGR-SB Series
2), 3) 4), 5) Wiring of Muting Sensor connection
6) Wiring of Muting Lamp connection
7) Test/Override connection
8) From Cabinet
1) To Barrier (F3S-TGR-SB series)
M12 8pin connector (Female) *1
2) Muting Sensor B2
M12 5pin connector (Female)
3) Muting Sensor A2
M12 5pin connector (Female)
4) Muting Sensor B1
M12 5pin connector (Female)
5) Muting Sensor A1
M12 5pin connector (Female)
6) Muting Lamp
M12 5pin connector (Female)
7) Test/Override
M12 5pin connector (Female)
8) From Cabinet
M12 8pin connector (Male)
*1 In case of F3S-TGR-SB-CMB2,
M12 8pin connector with 100 mm cable
Front View Pin No. Signal Name Wire Color
1 Test and Reset Input White
2+24Vdc Brown
3 Muting A Input Green
4 Muting B Input Yellow
5 OSSD1 (OUT1) Gray
6 OSSD2 (OUT2) Pink
70Vdc Blue
8 Muting Lamp (0 Vdc) Red
Front View Pin No. Signal Name Wire Color
1+24Vdc Brown
2 No connect White
30V Blue
4 PNP Input Black
Front View Pin No. Signal Name Wire Color
1+24Vdc Brown
2 No connect White
3 No connect Blue
40V Black
Front View Pin No. Signal Name Wire Color
1+24Vdc Brown
2 Test input White
3 No connect Blue
4 Override input Black
Front View Pin No. Signal Name Wire Color
1 Test and Reset Input White
2+24Vdc Brown
3 Muting A Input Green
4 Muting B Input Yellow
5 OSSD1 (OUT1) Gray
6 OSSD2 (OUT2) Pink
70Vdc Blue
8 Muting Lamp (0 Vdc) Red
1
37
2
8
456
1
43
2
5
1
43
2
5
1
43
2
5
1
7
2
8
4
5
6
3
F502-EN2-04.book Seite 57 Dienstag, 26. Juli 2005 5:48 17

G-58 Safety Sensors / Components
Application
Manual Reset Mode (by Safety barrier)
F3S-TGR-SB4-K2C / F39-TGR-SB-CMB@/ G9SB-200-B or 301-B
GRAY (OSSD 1) PINK (OSSD 2)
BROWN (+24VDC)
BLUE (0VDC) SHIELD
0VDC
+24VDC
F3S-TGR-SB@-K@C
F39-TGR-SB-CMB@
Muting Sensor (B2/A2/B1/A1)
1
4 3
2
5+24Vdc
0Vdc
PNP OUT
Muting Sensor
Black
Blue
Brown
Muting Lamp
1
4 3
2
5
Brown(+24Vdc)
Black(0Vdc)
Muting Lamp
Test and Override inputs
1
4 3
2
5
White(Test/Reset (N.C))
Black(Override (N.O))
Brown(Common)
Muting sensor B2
Muting sensor A2
Muting sensor B1
Muting sensor A1
Muting Lamp
Override Switch
Test / Reset Switch
F39-TGR-SB-CMB@Plug reference
KM1
KM2
KM1 b
KM2 b
1 2 3 4
ON
1 2 3 4
ON
DIP switch Status of F3S-TGR-SB@-K@C
Manual Reset Mode:
Every DIP SW has to be OFF status
Factory setting:
Auto Reset Mode (Sw No 4 is ON)
G9SB-301-B
Passive side Active side
In the interest of product improvement, specifications are subject to change without notice.
ALL DIMENSIONS SHOWN ARE IN MILLIMETERS.
To convert millimeters into inches, multiply by 0.03937. To convert grams into ounces, multiply by 0.03527.
Cat. No. E19E-EN-01
F502-EN2-04.book Seite 58 Dienstag, 26. Juli 2005 5:48 17