Omron Z550 User manual

B-57Z550
Z550
Multi-Dimensional Sensor
Z550
• Inline profile inspections for workpiec-
es made of metal, plastic, or other ma-
terials all at one time
Features
Width
Measurement
width: 70 mm
Measurement
width: 70 mm
Long distance:
210 mm
Measurement
height: 60 mm
Measurement
height: 60 mm
Turn
into precise numeric
evaluation criteria!
Height
Cross-
sectional area
Inclination
High-precision Measurements Over a Wide Area
High-precision Measurements Over a Wide Area
Cross-sectional Measurements without
Moving the Sensor or Target Object
Cross-sectional Measurements without
Moving the Sensor or Target Object
Complete Measurement Menus
Complete Measurement Menus
OMRON's unique 2-dimensional SW-CCD element and light
sensitivity control ensure consistent measurements even on
workpieces with curves and other surface shapes.
This window is a conceptualization and not an actual window.
Workpiece shape and measurement
results can be checked at a glance.
Image Monitor
Scn 0 Run 99.60ms
NEAR
OUT 0
S+←/→: Display S+ENT: Adjust
+005.188000
Zero's OFF
mm
Sen0
Sen1
LV
PEAK
LV
PEAK
FAR
PAS S
Profiles that change sequentially as
the workpiece moves can be checked
through images with 3-D shading.
Profile Monitor
99.60ms
Sen 0
S+←/→: Display S+ENT: Adjust
+005.188000 mm
1div
V: 0.1250[mm]
T: 0.996 [s]
PAS S
Thru
This window is a conceptualization and not an actual window.
Menu selections include items for measuring heights, 2- or 3-pt
steps, edge positions, widths, edge centers, peaks/bottoms, cross-
sectional areas, inclinations, average roughness, and maximum
roughness. There are also menu items for user-defined continuous
measurements (unrestricted calculations), trigger measurements,
and logging measurements.
Height of measurement range: 60 mm, width of measurement range:
70 mm
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B-58 Displacement sensors / Width-measuring Sensors
Specifications
Z550-MC10/MC15 Controller
Model Z550-MC10 Z550-MC15
I/O type NPN PNP
Power supply voltage 21.6 to 26.4 V DC
Current consumption 1 A max. (with 2 sensors connected)
Insulation resistance Between the group of external DC terminals and the ground terminal: 20 MΩmax. (at
100 V DC ) (when the built-in surge absorber is removed)
Dielectric strength Between the group of external DC terminals and the ground terminal: 1000 V AC at 50/60 Hz
(when the built-in surge absorber is removed)
Leakage current 10 mA max.
Noise resistance 1,500 Vp-p; Pulse width: 0.1 ms/1 ms; Rising edge: 1-ns pulse
Vibration resistance 10 to 150 Hz (at a double amplitude of 0.1 mm) for 8 minutes each in the X, Y, and Z directions
Shock resistance 200 m/s²; 3 times each in 6 directions
Ambient temperature 0 to +50 °C at operation, -15 to +60 °C at storage (no icing or condensation)
Ambient humidity Operating and storage: 35% to 85% (no condensation)
Ambient environment No corrosive gases
Ground D-type ground (ground resistance of 100 W or less) * conventional class 3 ground
Degree of protection IEC60529 IP20 (in-panel)
Materials Console: ABS
Weight Approx. 0.7 kg
Number of connectable sensors Up to two Z550-SW70 sensors can be connected.
Number of scenes 16
Averagin number 9 levels (1 to 256 times)
Sensor control 6 levels (varies depending on the sensor)
Area specification function Available
Control of quantity of light Multi-sensitivity adjustment (dynamic range or sampling interval takes precedence)
fixed sensitivity, automatic sensitivity adjustment
Measurement time*1
*1. The sampling interval varies depending on the measurement settings. Check the actual sampling interval on the image monitor.
100 ms (at fixed sensitivity)
120 ms (at automatic sensitivity)
100 ms to 250 ms (when sampling interval takes precedence)
100 ms to 620 ms (when dynamic range takes precedence)
Run Mode Continuous measurement or trigger measurement
Image pre-processing Noise removal
Measurement pre-processing Interpolation processing, filter processing, Inclination compensation processing, Height and
position compensation processing
Detection method Height position method, Reflectance method
Measurement item Height, Step: 2 pts, Step: 3 pts, Edge position, Width, Edge center, Peak/Bottom, Cross-sec-
tional area, Inclination, Roughness, User-defined
Logging function The measurement results of up to 3,000 measurements can be stored. (It is possible to select
the number ofmeasurements after which the measurement results will be stored.)
Output pre-processing Forced zero, Offset/span adjustment
Profile data output Up to 1024 height profiles can be output in one batch.
The output format may be either ASCII code or binary format (when sending via XMODEM)
Results output Terminal block: Judgment result
Analog: Measurement result
RS-232C: Measurement result, judgment result, profile data
Screen display Image monitor, Trend monitor, Digital monitor, Profile monitor
Tool function Peripheral image display function, test measurement function
Terminal blocks 11 input points: TRIGGER, LD-OFF, RESET, DI0 to DI7
21 output points: DO0 to DO19 and GATE
RS-232C (Baud rate) Up to 115 kbps (at XMODEM transmission, external trigger measurement) Normally 38.4 kbps
Monitor interface 1 channel (for pin jack or overscan monitor)
Analog output resolution The full output scale can be divided into a maximum of 40,000 divisions.
Resolution*2: 0.25 mV (±5 V), 0.4 mA (4 to 20 mA)
*2. When performing measurement taking the average of every 64 measurements with an OMRON K3AS linear sensor controller connected.
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B-59Z550
Z550
Z550-SW70 Sensor
Sensor installation Diffuse reflection only
Reference distance
(direction of height)
210 mm (for 60-mm measurement range mode)
Measurement
range
Direction of width 70 mm (at 200 mm-reference distance)
Direction of height*1
*1. For 60-mm measurement range mode
±30 mm max. (for 60-mm measurement range mode)
Light source Visible semiconductor laser (wave length: 658 nm, 15 mW max, class 3B)
Beam dimensions*2
*2. Defined as 1/e² (13.5%) of the central light intensity. Leakage of light is also present in areas other than those defined. Thus, there are some influences in cases
where the reflection factor of the area surrounding the workpiece is higher than that of the workpiece itself.
120 µm x 75 mm typical at the 200 mm-reference distance
Resolution in the direction of width*3
*3. When an OMRON-standard workpiece (alumina ceramics) is placed at 200-mm distance, and edge position is measured. 60-mm measurement range mode is
used. The average of 16 measurements is taken. Note that the resolution performance may not be satisfied in the presence of strong magnetic fields.
0.1 mm
Resolution in the direction of height*4
*4. When an OMRON-standard workpiece (alumina ceramics) is placed 200-mm away and the average height of all lines is measured. The measuring range is 60
mm and the average of 16 measurements is taken. Resolution performance, however, may not be satisfied in the presence of strong magnetic fields.
10 µm
Linearity in the direction of height*5
*5. The error in relation to an ideal straight line when the average height of all lines on an OMRON-standard workpiece (alumina ceramics) is measured. The measuring
range is 60 mm. The degree of linearity may change depending on the workpiece.
±0.5% F.S.
LED indicator lamp Lit when the laser is on
Temperature characteristic*6
*6. The value obtained at measurement with the space between the sensor and the workpiece fixed with an aluminum jig. The measurement range is 60 mm.
0.1% F.S./°C
Operation envi-
ronment robust-
ness
Degree of protection IP66
Ambient operating
illumination
Illumination at light-receiving surface: 3,000 lx max., incandescent light
Ambient temperature 0 to +50°C at operation, -15 to +60°C at storage (no icing)
Ambient humidity Operating and storage: 35% to 85% (no condensation)
Vibration (durability) 10 to 150 Hz (at a double amplitude of 0.35 mm) for 8 minutes each in the X, Y, and Z direc-
tions
Materials Body: Aluminum die-cast
Cable sheathing: Heat-resistant PVC
Connector: Zinc alloy and brass
Cable length 0.5 m
Minimum bending radius 68 mm
Weight Approx. 550g
Accessory CLASS 3B Warning label (IEC60825-1: 1993 +A1: 1997) x 2
60-mm Range Mode
60 mm
60 mm
0 mm
0 mm
±0.5% F.S. max.
Digital output
Distance
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B-60 Displacement sensors / Width-measuring Sensors
In the interest of product improvement, specifications are subject to change without notice.
ALL DIMENSIONS SHOWN ARE IN MILLIMETERS.
To convert millimeters into inches, multiply by 0.03937. To convert grams into ounces, multiply by 0.03527.
Cat. No. Z192-E2-01-X
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