Omron F210 User manual

F210
C-37F210
Vision Sensor
F210
Features
Flow Menus
Flow Menus select the required processing items from the library, combining and linking
them for you
Ideal for the following
• Stabilize measurement images by filtering the required number of times.
• Perform measurements according to workpiece tolerance by changing the measurement area
baased on measurement results
• Periodically check for data variations by outputting the maximum and minimum values for
each 10 measurements,
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C-38 Vision Systems
Features
Macros
Augment Flow Menus using a PC text editor. The Software package can be edited using text commands to customize I/
O controls, displays, and GUI
Programs can be created using only a text editor, with no need for any special development environment.
Ideal for the following
• Creating special menus.
• Displaying and outputting the date and time of NG measurements.
• Automatically saving NG images to a Memory Card.
• Changing the number of registered product types.
Customization Manual
The know-how from the past is incorporated in a manual so that Reverse Customization can be used to determine the
best method to execute the desired process.
Special menus using macros
• Building Flow Menus and Using Macros
When an item is selected for operation, a sample program and
explanation are displayed. Multiple samples can be easily combined.
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F210
C-39F210
Ordering information
Name Model Remarks
Controller F210-C10 NPN Input/Output
F210-C15 PNP Input/Output
Double-speed
camera
Camera with intelligent
lighting
F160-SLC20
F160-SLC50
Camera only F160-S1
F160-S2 With partial scan function.
Compatible F150
cameras
Camera with intelligent
lighting
F150-SLC20
F150-SLC50
Camera with light F150-SL20A
F150-SL50A
Camera only F150-S1A
Console F160-KP
F150-KP
Color LCD monitor F150-M05L
Monochrome CRT Video monitor F150-M09
Memory card F160-N64S(S) Memory capacity 64 MB
Camera cable F150-VS
For Double-speed Camera and compatible
F150 Cameras.
Cable length: 3 m*1
*1. Other length on request.
Monitor cable F150-VM Cable length: 2 m*1
Parallel cable F160-VP Loose-wire cable for parallel I/O connectors.
Cable length: 2 m
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C-40 Vision Systems
Processing Item Support
The F250-UM3FE (UM3ME) Application Software supports approximately 70 different processing items. These can be freely com-
bined for inspections as needed. Image input, measurement support, branch control, results output, and results display can be
used in common for all of the models (F210 and F250).
Note: These processing items are most effective when set immediately after image input processing item (Camera image input or Camera switching). Depending on
conditions, however, high-speed processing may not be possible.
•Inputting Camera Images
•Switching Cameras
•Changing Filtering
•Filtering Again
Compensation Processing item Controller Remarks
F210 F250
Position compensation in
X, Y, and θdirections Binary Position Compensa- tion YES YES ---
Circle Position Compensa-
tion NO YES ---
EC Position Compensation YES YES ---
Edge Position Compensation YES YES ---
Model Position Compensa-
tion NO YES Enables high-speed process- ing compared to the model
position compensation #.
Model Position Compensa-
tion # YES YES ---
Application (measurement) Processing item Controller Remarks
F210 F250
Size (area) Binary Defect YES YES Up to eight regions can be set per Unit, with results displayed in
a list.
Binary Gravity and Area YES YES Only one region can be set per Unit. Menu levels are simple and
easy to understand.
Binary Area (Variable
Box) YES YES Used for inspecting measurement items with varying positions and sizes.
Position Center-of-gravity
detection (Pro-
cessing time:
Low)
Binary Defect YES YES Up to eight regions can be set per Unit, with results displayed in
a list.
Binary Gravity and Area YES YES Only one region can be set per Unit. Menu levels are simple and
easy to understand.
Binary Area (Variable
Box) YES YES Used for inspecting measurement items with varying positions and sizes.
Coordinate detec-
tion (Processing
time: High)
Gray Search YES YES Uses gray models to detect positions in pixel units.
Precise Search YES YES Uses gray models to detect positions in sub-pixel units.
Flexible Search YES YES Multiple models are registered to enable searching even when
there is variation.
Pattern NO YES Up to 64 regions can be registered per Unit, and high-speed pro-
cessing is possible. (See note.)
ECM Search YES YES Uses edge code models so that processing is not affected by de-
formation or dirt.
EC Positioning YES YES No model registration is required. Searches using shape infor-
mation such as "round" or "angular."
Coordinate detec-
tion (Rotation in
measurement
item)
Rotation Positioning NO YES High-speed processing is possible. (See note.)
Rotation Search YES YES ---
Dimensions mea-
surement Gray Edge Position_8 YES YES Up to eight regions can be set per Unit, with results displayed in a list.
Gray Edge Position_1 YES YES Only one region can be set per Unit. Menu levels are simple and
easy to understand.
Gray Edge Width YES YES ---
Position devia-
tion detection Relative Position YES YES ---
Image Input Functions Position Compensation
Functions
General Measurement
Functions
(X, Y)
(X, Y)
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F210
C-41F210
Note: These processing items are most effective when set immediately after image input processing item (Camera image input or Camera switching). Depending on
conditions, however, high-speed processing may not be possible.
Application (measurement) Processing item Controller Remarks
F210 F250
Defect Surface Defect YES YES Only one region can be set per Unit. Menu levels are sim-
ple and easy to understand.
Density Defect NO YES Up to eight regions can be set per Unit, with results dis-
played in a list. The number of Units can be reduced.
Surface Defect (Variable Box) YES YES Used for inspecting measurement items with varying posi-
tions and sizes.
EC Defect YES YES Uses edge codes for defect inspection so that processing
is not affected by deformation or dirt.
Fine Matching YES YES Accurately detects differences with models.
Characters QUEST Character Verification YES YES Used to verify multiple characters.
Lot Number OCR 1 YES YES Handles lot numbers that are changed daily, weekly,
monthly, or annually.
OCR for 1 Character YES YES ---
Angle Binary Defect YES YES Up to eight regions can be set per Unit, with results dis-
played in a list. The number of Units can be reduced.
Binary Gravity and Angle YES YES Only one region can be set per Unit. Menu levels are sim-
ple and easy to understand.
Rotation Positioning NO YES High-speed processing is possible. (See note.)
Rotation Search YES YES Used when the measurement item rotates.
Circular Angle YES YES Used only for circular measurement items.
Enables higher-speed processing compared to Rotation
Search. (See note.)
Quantities Labeling YES YES Counts up to 2,500.
Label Data YES YES Gets label measurement values from other Units.
Edge Pitch YES YES Gets the number, pitch, and width.
EC Circle Count YES YES Finds circles using "round" shape information so that pro-
cessing is not affected even if the circles are deformed or
dirty.
Shapes (correlation values) Pattern NO YES Up to 64 regions can be registered per Unit, enabling high-
speed processing. (See note.)
Flexible Search YES YES Searching can be performed even if there is variation in
model images.
Fine Matching YES YES Accurately detects differences with models.
Classification Classification NO YES Enables higher-speed processing compared to Classifica-
tion #. (See note.)
Classification # YES YES ---
Brightness Density Data YES YES ---
•Calculation
•Get unit data
•Set unit data
•Wait
•Elapsed time
•Trend monitor
•Memory card data out-
put
•DO data output
•Host link data output
•Normal data output
•DO judgement output
•Conditional branch
•DI branch
•End
•String display
•Measurement display
•Judgement display
•Item display
•Time display
•Figure display
•Line results display
•Box display
•Circle display
•Cursor display
•Newest NG image display
1234
Measurement Support
Functions Results Output Functions
Branch Control Functions Results Display Functions
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C-42 Vision Systems
System Configuration
F160-N64S (S) (64 MB)
Console
Memory Card
F150-KPF160-KP
Monitor
Color LCD Monitor
F150-M05L
Monochrome CRT Video
Monitor
F150-M09
RS-232C/422
(Common use)
Ethernet (F250)
Note 1: Separate robot cable specifications (F150-VSB) are available.
Note 2: In addition, lenses and lighting are available.
Cameras with Light Source
F150-SL20A
F150-SL50A
Cameras with Intelligent Lighting
F150-SLC20
F150-SLC50
Cameras with Intelligent Lighting
F160-SLC20
F160-SLC50
Camera with Lighting
F250-C50/C55
Lense
(See note 2.)
3Z4S-LE C1614A
3Z4S-LE B2514D
3Z4S-LE B5014A
Camera
F150-S1A
F160-S1/S2
(Double-speed Camera)
Camera
Cable
(See note 1.)
F150-VS
Camera Cable
(See note 1.)
F150-VS
F250-UM3FE (Flow Menu Format)
F250-UM3ME (Flow Menu and Macro Format)
Software Package
Personal computer
F160-N64S
F210-C10/C15
Lighting (See note 2.)
F150-LT20A
F150-LT50A Parallel Cable
Synchronous Sensor
Programmable Controller
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F210
C-43F210
Rating/Performance
Controller
a
Item Specifications F210-C10/C15 F250-C50/C55
Connectable Cameras F150-S1A/-SL20A/-SL50A/-SLC20/-SLC50, F160-S1/-S2/-SLC20/-SLC50, F300-S2R/-S3DR, etc.
Number of Cameras connectable 24
Number of pixels 512 ×484 (H ×V)
Number of scenes 32 (Expansion possible using Memory Cards.)
Image storage function Maximum of 35 images stored
Filtering Smoothing (strong, weak), edge enhancement, edge extraction (horizontal, vertical, both), dilation, ero-
sion, median, background suppression
Operation and settings Installing measurement items using application software, and combining and setting measurement items
by menu operations
Menu language Japanese or English (Can be switched.)
Trend monitor function Supported
Memory card slots 12
Monitor interface 1 channel Composite video output: 1 channel, S-VIDEO out-
put: 1 channel
Ethernet Not supported. 10Base-T: 1 channel
Serial communications RS-232C/422A: 1 channel
Parallel I/O 13 inputs and 22 outputs 21 inputs and 46 outputs
Strobe interface 2 channels (included in parallel outputs) 4 channels (included in parallel outputs)
Power supply voltage 20.4 to 26.4 VDC
Current consumption Approx. 1.6 A (when two F160-SLC50 Cameras are
connected) Approx. 3.7 A (when four F160-SLC50 Cameras are connected)
Ambient temperature Operating: 0 to 50°C Storage: −25 to 65°C (with no icing or condensation)
Ambient humidity Operating and storage: 35% to 85% (with no condensation)
External dimensions 56 ×160 ×110 (W ×H ×D) mm (not including con-
nectors and other protruding parts) 270 ×81 ×197 (W ×H ×D) mm
Weight Approx. 570 g (Controller only) Approx. 2.7 kg (Controller only)
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C-44 Vision Systems
Dimensions Unit: mm
Controller
F210-C10/C15 F250-C50/C55
Camera
F160-S1/S2 Liquid Crystal Monitor F150-M05L
38
7 153
66.5 66.5
66.5 66.5
992
110
Four M4 mounting holes with depth of 6 mm
Four M3 mounting holes
with depth of 4.8 mm
Four M3 mounting
holes with depth
of 4.8 mm
12 60 56 60 12
*Screw length: L (10+T<L<13+T)
Panel thickness: T
10 to 13
115 min.
197
270
73
8
220±0.6
(25)
(40)
136±0.5
(14)
190±0.6
Four M4 mounting screws*
(6.2)
(30.7)
(21.7)
2911
(6.2)
31
Light connector (8.8 dia.)
Camera cable connector
(11.8 dia.)
8
30.5
8 (46.5)
(15.5) 54.5 (6)
(14.5)
1"-32UN-2A
(C mount)
20±0.1
21.25±2
31.25±2Two M4 mounting holes
with depth of 8 mm
1/4-20UNC with depth of 8 mm
(23.25)
(13.25)
SHIFT
ENT
F1
F2
F4
F5
F6
F7
F8
F9
F3
ESC TRIG
135.5
48 20
(29.7)
200040
12 dia.
Console
F160-KP
POWER
SYNC
143
(145)
(155)
132
50 min.
(46 max.)
Mounting plate thickness:
1.6 to 4.8 mm
(100)
185
(5.5)
Mounting bracket
F150-VM Monitor Cable
•Tolerance: ±1 mm
•The dimensions in parentheses
are reference values.
133.5
175.5
Panel cutout
dimensions
+0.5mm
0
+0.5 mm
0
174
42.2
In the interest of product improvement, specifications are subject to change without notice.
ALL DIMENSIONS SHOWN ARE IN MILLIMETERS.
To convert millimeters into inches, multiply by 0.03937. To convert grams into ounces, multiply by 0.03527.
Cat. No. Q05E-EN-02
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