Output Technology 2100 Series Instruction Manual

2100 Series Printers
Replacement Parts Catalog

COPYRIGHT
1993, OUTPUT TECHNOLOGY CORPORATION
All rights reserved. This document may not, in whole or in part, be copied, photocopied,
reproduced, translated, reduced to any electronic medium or machine readable form without prior
consent, in writing, from Output Technology Corporation.
TRADEMARKS
Xcelite is a registered trademark of Cooper Industries.
Output Technology Corporation
2310 North Fancher Road — Spokane, WA 99212-1381
(509) 536-0468
USA
We suggest you use genuine Output Technology Corporation supplies and authorized service
centers. Contact us at —
Voice: (509) 536-0468 — Fax: (509) 533-1280
For service, please have your printer model and serial numbers handy — these are located on the
back of the printer.
Output Technology maintains a Bulletin Board System (BBS) service. In the U.S.A., call (509) 533-
1217 to access our BBS service for the very latest, up-to-date drivers, firmware, pricing,
maintenance and troubleshooting aids, and application information. Also, you can contact us at —
FTP: ftp.output.com/public/output
WWW: http://www.output.com
Part No: 066-00405-02
Rev. F
February 10, 1998
CTS 046-00291-00-E

2100 Parts Catalog 2/10/98 1
GENERAL
This catalog contains itemized lists of all servicing aids, supplies, expendables, and field
replaceable parts for all models of the printer. Ordering information is provided for field replaceable
units (FRUs). FRUs are illustrated at the end of this publication.
Parts are listed in the following tables —
Customer Replaceable Units (CRUs) and Miscellaneous, Page 2
Field Replaceable Units (FRUs), Page 3
FRU illustrated parts breakdown drawings —
Enclosure, Pages 10 and 11
Base Assembly, Pages 12 and 13
Twinax/Coax Option, Page 14
Printer Mechanism, Page 15
Printhead Carriage, Pages 16, 17, and 18
ORDERING INFORMATION
To order a field replaceable unit (FRU), proceed as follows:
1. Find the appropriate FRU item number from the illustrations at the end of this publication.
2. From the FRU table on Page 3, match the FRU item number to the FRU part number.
3. Obtain the serial number of your printer (on the back of the printer).

22/10/98 2100 Parts Catalog
4. If applicable, have your Visa or MasterCard number and expiration date ready, and then
contact Output Technology Corporation by phone, fax, or mail:
2310 North Fancher Road
Spokane, WA 99212-1381
Phone: (509) 536-0468
Fax: (509) 533-1280
To order customer replaceable units (CRUs) or other miscellaneous items, select from the
following table and then continue as directed in Step 4 above.
CUSTOMER REPLACEABLE UNITS (CRUs) AND MISCELLANEOUS
Part Number Description Qty Per Printer
Customer Replaceable Units (CRUs)
088-00001-XX
116-00026-XX
116-00027-XX
21XXC100
Cord, Power, Domestic
Fuse, 6.25A.
Fuse, 3.15A.
Ribbon Cartridge (2-Pack)
1
21
22
1
Training and Publications
066-00123-XX
066-00124-XX
066-00133-XX
066-00144-XX
066-00408-XX
066-00405-XX
066-00425-XX
046-00228-XX
Twinax Interface Reference
Coax Interface Reference
Guide, Setup & Operation
Guide, Technical Reference
Manual, 21XX, Maintenance
Manual, 21XX, Parts Catalog
Manual, 21XX, Drawings
Training Video
13
13
1
N/A
N/A4
N/A5
N/A5
N/A
Shipping
047-00013-XX Ship Kit 16
1For use at 100 vac or 120 vac.
2For use at 220 vac or 240 vac.
3Supplied with optional interface.
4Includes Replacement Parts Catalog (066-00405-XX) and Drawing Set (066-00425-XX).
5Also available along with Maintenance Manual (066-00408-XX).
6Original shipping container or its replacement is required for proper shipment of printer.

2100 Parts Catalog 2/10/98 3
FIELD SERVICE TOOLS (Recommended)
zScrewdrivers
- #1 Straight slot
- #2 Straight slot
- #1 Phillips
- #2 Phillips with 8-to-10-in. shaft, such as Xcelite® part number XST-102.
zHex Allen wrenches
1/16", 3/32", 7/64", 9/64", 5/32", 3/32"
zOpen end wrenches or sockets
5/16", 1/4", 7/16", 1/2"
zDiagonal cutters
zNeedle nose pliers
zC-ring and E-ring tools
zFeeler gauges
zDigital voltmeter

42/10/98 2100 Parts Catalog
FIELD REPLACEABLE UNITS (FRUs)
Model
Item Fig. FRU Part No. Description 2140 2160 2180
1
2
3
4
5
6
7
4
5
5
5a
5b
5c
5c
001-00093-XX
001-00095-01
001-00095-02
001-00147-XX
001-00166-XX
001-00277-XX
001-00287-XX
Sleeve, Ribbon Drive
Shim, Printhead .001 Thick
Shim, Printhead .002 Thick
Clamp, Ribbon Shield
Clamp, Ribbon Shield
Shield, Ribbon, Stainless
Clamp, Ribbon Shield
•
•
•
•
•
•
•
•
•
•
•
•
•
8
9
10
11
12
12.5
13
14
4
5
5b&c
5
5b
5c
5a
4
002-00066-XX
002-00218-01
002-00218-02
002-00218-03
002-00248-XX
002-00259-XX
002-00260-XX
002-00261-XX
Spline, Ribbon Drive
Guide, Ribbon, Mach, Right
Guide, Ribbon, Mach, Middle
Guide, Ribbon, Mach, Left
Shield, Ribbon, Poly
Shield, Ribbon, Poly7
Shield, Ribbon, Poly
Bearing, Lower Carriage Shaft, Rulon II
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
7Can be used to replace 001-00277-XX.

2100 Parts Catalog 2/10/98 5
FRUs (Continued)
Model
Item Fig. FRU Part No. Description 2140 2160 2180
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
2a
2a
2a
2
5b
5b
5b
—
5a
5a
5c
5c
5c
5c
2b
2b
2b
2b
1b
020-00020-10
020-00020-11
020-00020-12
020-00024-XX
020-00031-10
020-00031-11
020-00031-12
020-00039-XX
020-00056-03
020-00056-04
020-00060-05
020-00060-06
020-00060-07
020-00060-08
020-00064-05
020-00064-06
020-00064-07
020-00064-08
020-00080-XX
Cable, 44 Cond, Printhead, Ext 1
Cable, 44 Cond, Printhead, Ext 2
Cable, 44 Cond, Printhead, Ext 3
Cable, Interlock/Jam
Cable, Printhead, Carriage, #1
Cable, Printhead, Carriage, #2
Cable, Printhead, Carriage, #3
Cable, T-Connector, Twinax
Cable, Printhead, Carriage #1
Cable, Printhead, Carriage #2
Cable, Printhead, Carriage #1
Cable, Printhead, Carriage #2
Cable, Printhead, Carriage #3
Cable, Printhead, Carriage #4
Cable, 44 Cond, Printhead, Ext 1
Cable, 44 Cond, Printhead, Ext 2
Cable, 44 Cond, Printhead, Ext 3
Cable, 44 Cond, Printhead, Ext 4
Cable, Switch Panel
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•

62/10/98 2100 Parts Catalog
FRUs (Continued)
Model
Item Fig. FRU Part No. Description 2140 2160 2180
34
35
36
37
37.5
38
39
40
41
42
43
1a
2
4
4
2
3b
2
1a
5b
5c
5a
021-00055-XX
021-00085-XX
021-00089-XX
021-00111-XX
021-00112-XX
021-00114-XX
021-00164-XX
021-00198-XX
021-00393-XX
021-00394-XX
021-00395-XX
Access Door, Paper
Transformer
Paper Feed Motor w/o Tractor Pulley8
Forms Compressor
PCB, Serial Interface w/o Firmware9
PCB, Coax10
Superfan
Access Door, Ribbon
Bearing/Bracket
Bearing/Bracket
Bearing/Bracket
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
44
45
46
1a
1a
1a
035-00013-XX
035-00015-XX
035-00016-XX
Overlay, Keypanel, Standard11
Overlay, Keypanel, Twinax11
Overlay, Keypanel, Coax11
•
•
•
•
•
•
•
•
•
47
48
49
2b
2
2b
040-00052-XX
040-00062-XX
040-00086-XX
PCB, 4th Head Driver
PCB, Paper Jam Sensor12
PCB, Analog
•
•
•
•
•
8Includes motor and motor pulley. Also see 046-00141-XX.
9See 043-00040-XX for programmed EPROM. (046-00182-XX contains firmware.).
10 Optional interface includes EPROM 043-00054-XX.
11 Overlays are also included with the switch panel (046-00120-XX).
12 Also included in tractor kit (046-00084-XX). 040-00062-XX is not required if the FRU number of the analog PCB is
040-00086-XX or 046-00178-XX.

2100 Parts Catalog 2/10/98 7
FRUs (Continued)
Model
Item Fig. FRU Part No. Description 2140 2160 2180
50
51
52
53
54
54.3
54.5
55
56
57
2
2a
2a
2a
2b
2b
3b
2b
2a
3a
043-00040-03
043-00045-02
043-00051-01D
043-00052-02
043-00053-00A
043-00053-01A
043-00054-00E
043-00080-00A
043-00120-00A
043-00121-00A
EPROM, Serial Interface, V3.0413
EPROM Set, V3.03
EPROM Set, V2.03
EPROM, Motor Controller, V3.00
EPROM Set, V1.00
EPROM Set, V2.00
EPROM, Coax Mother PCB, V1.04
EPROM, Motor Controller, V1.00
EPROM, Motor Controller, V1.00
EPROM, I/O Twinax 2.3114
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
13 If the version of the serial interface EPROM is earlier than Version 3.04, you may have to replace either the serial interface PCB
assembly or the digital PCB assembly, or both, to use EPROM Version 3.04.
14 If the version of the twinax EPROM is earlier than Version 2.31, you may have to replace either the twinax PCB assembly or the
digital PCB assembly, or both, to use EPROM Version 2.31.

82/10/98 2100 Parts Catalog
FRUs (Continued)
Model
Item Fig. FRU Part No. Description 2140 2160 2180
58
59
60
61
62
62.3
62.5
63
64
65
66
67
68
69
70
70.5
4
5b
1a
4
5c
5a&b
4
2a
2
3a
2
4
5a
4
4
5c
046-00084-XX
046-00119-XX
046-00120-XX
046-00121-XX
046-00132-XX
046-00137-XX
046-00141-XX
046-00178-XX
046-00179-XX
046-00181-XX
046-00182-XX
046-00186-XX
046-00193-XX
046-00255-XX
046-00279-XX
046-00892-XX
Tractor15
Printhead Carriage16
Switch Panel17
Carriage Motor
Printhead Carriage
Printhead, 21 Wire18 (includes shims)
Paper Feed Motor19
PCB, Analog
PCB, Digital20
PCB, Twinax I/O21
PCB, Serial Interface with Firmware22
Detent Lever23
Printhead Carriage24
Ribbon Drive Motor25
Platen26
Printhead, 21 Wire27 (includes shims)
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
15 Includes right tractor, left tractor with sensor, and paper jam sensor PCB.
16 Complete printhead carriage assembly with printheads.
17 Includes keypad, beeper, bezel, and standard, Twinax, and Coax overlays.
18 Printhead replaces 107-00014-XX.
19 Includes motor, motor pulley and tractor shaft pulley. Also see 021-00089-XX.
20 Does
not include programmed EPROM.
21 Optional interface does not include EPROM 043-00121-XX. If the version of the twinax EPROM on the PCB being replaced is
earlier than Version 1.28, you must replace the digital PCB assembly. The latest digital PCB assembly is 040-00056-01.
22 Includes programmed EPROM 043-00040-XX.
23 Includes adjustment lever, detent, and spring. Also included in platen kit (046-00279-XX).
24 Complete printhead carriage assembly with printheads.
25 Includes motor, shaft, and sleeve.
26 Includes platen, detent lever (046-00186-XX), cam follower, and adjustment lever.
27 Printhead replaces 107-00042-XX.

2100 Parts Catalog 2/10/98 9
FRUs (Continued)
Model
Item Fig. FRU Part No. Description 2140 2160 2180
71
72
73
74
75
4
4
4
4
4
082-00031-XX
082-00036-03
082-00045-01
082-00045-02
082-00049-XX
Belt, Line Feed, 1/4", 180T
Pulley,LF Tractor Shaft,DF,36T, 1/4"
Belt, Carriage Drive, 3/8", 95T
Belt, Carriage Drive, 3/8", 115T
Pulley, Carriage Idler, DF, 10T
•
•
•
•
•
•
•
•
•
•
•
•
76 — 088-00001-XX Cord, Power, Domestic •••
77
78
79
80
81
2
2
4
1b
2
097-00018-XX
097-00023-XX
097-00027-01
097-00029-01
097-00031-XX
Fuse Carrier, Domestic (EMI Filter)
Fuse Carrier, Int'l (EMI Filter)
Switch, Paper Out
Switch, Interlock
Switch, Rocker Power
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
82
83
83.5
84
5a&b
2
1a
5c
107-00014-XX
107-00024-XX
107-00039-XX
107-00042-XX
Printhead, 21 Wire
Filter, EMI28
Fan, AC, Axial
Printhead, 21 Wire, DH MAG Unit
•
•
•
•
•
•
•
85 2 110-00029-XX Rectifier, Bridge, 35A. •••
86
87
2
2
116-00026-XX
116-00027-XX
Fuse, 6.25A. (Domestic)29
Fuse, 3.15A. (International)29
•
•
•
•
•
•
28 Includes filter, domestic fuse carriers, and 6.25A. domestic fuses.
29 Use 6.25A. slow-blow fuse (11/4" x 1/4") with 100 vac or 120 vac; use 3.15A. time delay fuse (5 mm x 20 mm) with 220 vac or 240
vac.

10 2/10/98 2100 Parts Catalog
Figure 1a. Enclosure (Top View) BD0-A1

2100 Parts Catalog 2/10/98 11
Figure 1b. Enclosure (Bottom View) BD0-J

12 2/10/98 2100 Parts Catalog
Figure 2a. Base Assembly
(Models 2140 & 2160, Shown With Optional Serial Interface) BD0-B1

2100 Parts Catalog 2/10/98 13
Figure 2b. Base Assembly
(Model 2180, Shown With Optional Serial Interface) BD0-C2

14 2/10/98 2100 Parts Catalog
Figure 3a. Twinax Option BD0-D
Figure 3b. Coax Option BD0-E

2100 Parts Catalog 2/10/98 15
Figure 4. Printer Mechanism BD0-F2

16 2/10/98 2100 Parts Catalog
Figure 5a. Printhead Carriage (Model 2140) BD0-G2

2100 Parts Catalog 2/10/98 17
Figure 5b. Printhead Carriage (Model 2160) BD0-H1

18 2/10/98 2100 Parts Catalog
Figure 5c. Printhead Carriage (Model 2180) BD0-I1
This manual suits for next models
3
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