Output Technology PrintStation 100 Instruction Manual

PrintStation 100
ILLUSTRATED PARTS
CATALOG
0660058700 Rev. B

Illustrated Parts Catalog
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OUTPUT TECHNOLOGY 1 PrintStation 100
Table of Contents
Section I General Information 2
Section II Recommended Spare Parts List 3
Section III Basic Printer Exploded Views 6
Section IV Miscellaneous Kits 25
Tables
Table 1 Recommended Spare Parts List for basic printer 3
Table 2 Cover Assembly I 5
Table 3 Covers Assembly II 7
Table 4 Basic Assembly I 9
Table 5 Basic Assembly II 11
Table 6 Basic Assembly III 13
Table 7 Mechanical Assembly I 15
Table 8 Mechanical Assembly II 17
Table 9 Mechanical Assembly III 19
Table 10 First (Lower) Tractor Assembly 21
Table 11 Second (Upper) Tractor Assembly 23
Table 12 Miscellaneous Kits Spare Part Lists 25
Illustrations
Figure 1 Cover Assembly I 7
Figure 2 Covers Assembly II 9
Figure 3 Basic Assembly I 11
Figure 4 Basic Assembly II 13
Figure 5 Basic Assembly III 15
Figure 6 Mechanical Assembly I 17
Figure 7 Mechanical Assembly II 19
Figure 8 Mechanical Assembly III 21
Figure 9 First (Lower) Tractor Assembly 23
Figure 10 Second (Upper) Tractor Assembly 25

Illustrated Parts Catalog
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OUTPUT TECHNOLOGY 2 PrintStation 100
Section I
General Information
This document lists replaceable parts and subassemblies in a form intended to help their identification.
A recommended spare parts list is shown in the Section II, while the detail of parts referred to their mounting
position over the printer, is shown in the Section III.
When a code is written with remark (Misc. item xx), please refer to the Section IV for the composition of these
miscellaneous Kits.
Where no code is written, this part is not available on logistic department.

Illustrated Parts Catalog
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OUTPUT TECHNOLOGY 3 PrintStation 100
Section II
Recommended Spare Parts List
Table 1 Recommended Spare Parts List for basic printer
PART LIST REFERENCE
SPARE PARTS DESCRIPTION PART NUMBER TABLE N INDEX N
KIT MECHANICAL PARTS I 78399157-003 15 -
KIT MECHANICAL PARTS II 78399158-004 15 -
KIT PLASTIC PARTS 78399159-006 15 -
KIT METRIC-THREAD SCREWS 78399161-004 15 -
KIT SELF-TAPPING SCREWS 78399162-002 15 -
KIT WASHER & CIRCLIPS 78399163-004 15 -
KIT LEFT CARTRIDGE SUP+PIVOT 78399184-001 10 102A
FRONT SHAFT 78399645-001 9 66
REAR BAR KIT 78399655-001 9 63
LOWER MYLAR ASSY 78399660-003 8 149
PRINT HEAD ER18C 78900700-004 7 60
LOWER FEEDER ASSY 78900701-001 8 6
PWA 2ENC99 78900702-001 7 4
SUPPORT SPRING ASSY 78900703-002 8 7
CODESTRIP GROUP 78900704-001 8 138
CARRIAGE MOTOR ASSY 78900705-002 9 79
OPTO SENSOR 78900706-001 8 19A
PRINT HEAD CABLE 78201596-003 7 22
MAGNET INTERLOCK 78900708-001 4 26A
O.P. BOARD 78202061-001 3 11
PLATEN BELT TOOTHED 78203377-019 8 29
PAPER BELT TOOTHED 78203377-020 9 81
CARRIAGE BELT 78900712-001 9 60
LEFT TRACTOR 78900713-001 11 11
RIGHT TRACTOR 78900714-001 11 12
RIBBON MOTOR ASSY 78900715-001 10 105
PULLEY ASSY 78900716-001 9 73
PULLEY 78400302-001 8 41
FRONT PULLEY 78406170-001 8 10
AGA GEAR 78400315-001 10 84
CARTRIDGE SUPPORT DX 78900720-001 10 108
TRACTOR GEAR 78400601-001 11 21
GEAR BUSH 78400602-001 11 20
CO4 ALTERNATE ASSY 78407364-002 11 14
ASF COVER 78401146-001 4 7
AGA SECTOR 78900725-001 9 82
MOVABLE GEAR 78900726-001 9 97
AGA MOTOR ASSY 78401596-001 10 86
CONNECTOR TRACTOR COVER 78402178-003 11 37
BASE ASSY 78900817-001 5 20
IDLE GEAR 78402706-001 9 45
IDLE 78402707-001 9 48
PAPER MOTOR ASSY 78900732-001 8 43
AGA SUPPORT GROUP 78900733-001 10 109
REAR TRACTOR COVER GR. 78402853-003 4 8
FAN SUPPORT 78403037-001 6 63

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OUTPUT TECHNOLOGY 4 PrintStation 100
Table 1 Recommended Spare Parts List for basic printer
PART LIST REFERENCE
SPARE PARTS DESCRIPTION PART NUMBER TABLE N INDEX N
TRACTOR COVER RIGHT 78403359-006 11 36
TRACTOR COVER LEFT 78403360-002 11 35
CARRIAGE FAN ASSY 78900738-001 6 65
FAN ASSY 78900739-001 6 64
PAPER SUPPORT 78900740-001 11 13
PAPER DEFLECTOR 78900741-001 4 69
RIGHT GEAR COVER 78900742-001 4 38
LEFT GEAR COVER 78900743-001 4 6
PWA 2TRTUJ 78900744-001 12 72
PWA 2TRJMS 78900745-001 11 32
PWA GX2INT 78900746-001 4 75
FIRST (LOWER) TRACTOR ASSY 78900747-001 3 35
O.P. CABLE 78404148-004 4 13
PAPER POSITION MYLAR 78404205-002 5 72
REAR COVER 78900750-001 4 3
DOUBLE GEAR 78405175-001 9 93
MYLAR FOR PH CABLE 78408131-001 6 170
WEAR RESISTANT SPRING 78405381-001 9 144
CARTRIDGE SUPPORT ASSY SX 78900754-001 10 102
ALTERNANCE CABLE 78401288-003 10 114
PAPER STACKER CABLE 78900756-001 10 115
PIVOT ASSY 78406048-001 10 103
FRONT PULLEY 78406170-001 8 10
UPPER FEEDER ASSY 78900759-001 8 90
CABLE ENC99 78900760-001 7 8
DUAL TRACTOR GEAR 78406807-001 11 63
HAND GRIP 78900762-001 3 4
SENSORS CABLE ASSY 78900763-001 8 19
SECOND (UPPER) TRACTOR ASSY 78900764-001 3 10
NAME PLATE 78407235-015 3 12
SAFETY SUPPORT COVER 78900766-001 4 31
PRINT HEAD MASK 78407242-002 9 35
PH CABLE PROTECTION MYLAR 78900768-001 6 30
MAIN COVER GROUP 78900769-002 4 2
TOP COVER GROUP 78900770-001 4 26
FRONT COVER 78900771-001 4 5
SERIAL I/F CABLE 78407276-001 6 1
MAIN BOARD 4VG960 78900773-004 6 25
PLATEN ASSY 78900784-001 8 28
P.S. BOARD 120-240V 78900785-003 6 24
CARRIAGE ASSY 78900786-002 8 59
BAIL ASSY 78900919-001 10 101
PAPER JAM SENSOR SUPPORT 78900926-001 12 40
PAPER JAM SENSOR PROTECTION 78900927-001 12 41
PAPER JAM SENSOR CABLE 78201596-004 12 42
PWA GX2JAM 78403383-002 12 43
PWA 2TRTUP SUPP. 78407459-001 12 70
PAPER SUPPORT RIGHT 78404479-002 12 49
PAPER SUPPORT LEFT 78404480-001 12 50

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OUTPUT TECHNOLOGY 5 PrintStation 100
Section III
Basic Printer Exploded Views
Table 2 COVERS ASSEMBLY I
INDEX N. DESCRIPTION PART NUMBER
3 Rear Cover 78900750-001
4 Hand Grip 78900762-001
9 Screw 3.9x16 78399162-002 (misc. Kit item 17)
10 Second (Upper) Tractor Assy 78900764-001
11 O. P. Board 78202061-001
12 Name Plate 78407235-015
27 Washer flat D3.2 78399163-004 (misc. Kit item 20)
35 First (Lower)Tractor Assy 78900747-001
91 Screw M3x8 78399161-004 (misc. Kit item 7)

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OUTPUT TECHNOLOGY 6 PrintStation 100
Figure 1 Covers Assembly I

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OUTPUT TECHNOLOGY 7 PrintStation 100
Table 3 COVERS ASSEMBLY II
INDEX N. DESCRIPTION PART NUMBER
2 Main Cover Group 78900769-002
3 Rear Cover 78900750-001
4 Hand Grip 78900762-001
5 Front Cover 78900771-001
6 Left Gear Cover 78900743-001
7 ASF Cover 78401146-001
8 Rear Tractor Cover Group 78402853-003
9 Screw 3.9x16 78399162-002 (misc. Kit item 17)
13 O.P. Cable 78404148-004
14 Screw 3x8 78399161-004 (misc. Kit item 15)
19 Slide
26 Top Cover Group 78406375-003
26A Magnet Interlock 78900708-001
31 Safety Support Cover 78900766-001
38 Right Gear Cover 78900742-001
53 Fastener Loop 78399159-006 (misc. Kit item 13)
69 Paper Deflector 78900741-001
75 GX2INT Board 78900746-001
300 Logo Label
Note: Item 26 contains item 26A

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OUTPUT TECHNOLOGY 8 PrintStation 100
Figure 2 Covers Assembly II

Illustrated Parts Catalog
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OUTPUT TECHNOLOGY 9 PrintStation 100
Table 4 BASIC ASSEMBLY I
INDEX N. DESCRIPTION PART NUMBER
9 Screw 3.9x16 78399162-002 (misc. Kit item 17)
16 Mechanical Assy PS100
17 Mechanical Block 78399159-006 (misc. Kit item 1)
18 Mechanical Block 78399159-006 (misc. Kit item 2)
20 Base Assy 78900817-001
52 Fastener Loop Self-Lock 78399159-006 (misc. Kit item 13)
72 Paper Position Mylar 78404205-002