Output Technology PrintStation 100 Instruction Manual

PrintStation 100
ILLUSTRATED PARTS
CATALOG
0660058700 Rev. B

Illustrated Parts Catalog
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OUTPUT TECHNOLOGY 1 PrintStation 100
Table of Contents
Section I General Information 2
Section II Recommended Spare Parts List 3
Section III Basic Printer Exploded Views 6
Section IV Miscellaneous Kits 25
Tables
Table 1 Recommended Spare Parts List for basic printer 3
Table 2 Cover Assembly I 5
Table 3 Covers Assembly II 7
Table 4 Basic Assembly I 9
Table 5 Basic Assembly II 11
Table 6 Basic Assembly III 13
Table 7 Mechanical Assembly I 15
Table 8 Mechanical Assembly II 17
Table 9 Mechanical Assembly III 19
Table 10 First (Lower) Tractor Assembly 21
Table 11 Second (Upper) Tractor Assembly 23
Table 12 Miscellaneous Kits Spare Part Lists 25
Illustrations
Figure 1 Cover Assembly I 7
Figure 2 Covers Assembly II 9
Figure 3 Basic Assembly I 11
Figure 4 Basic Assembly II 13
Figure 5 Basic Assembly III 15
Figure 6 Mechanical Assembly I 17
Figure 7 Mechanical Assembly II 19
Figure 8 Mechanical Assembly III 21
Figure 9 First (Lower) Tractor Assembly 23
Figure 10 Second (Upper) Tractor Assembly 25

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OUTPUT TECHNOLOGY 2 PrintStation 100
Section I
General Information
This document lists replaceable parts and subassemblies in a form intended to help their identification.
A recommended spare parts list is shown in the Section II, while the detail of parts referred to their mounting
position over the printer, is shown in the Section III.
When a code is written with remark (Misc. item xx), please refer to the Section IV for the composition of these
miscellaneous Kits.
Where no code is written, this part is not available on logistic department.

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OUTPUT TECHNOLOGY 3 PrintStation 100
Section II
Recommended Spare Parts List
Table 1 Recommended Spare Parts List for basic printer
PART LIST REFERENCE
SPARE PARTS DESCRIPTION PART NUMBER TABLE N INDEX N
KIT MECHANICAL PARTS I 78399157-003 15 -
KIT MECHANICAL PARTS II 78399158-004 15 -
KIT PLASTIC PARTS 78399159-006 15 -
KIT METRIC-THREAD SCREWS 78399161-004 15 -
KIT SELF-TAPPING SCREWS 78399162-002 15 -
KIT WASHER & CIRCLIPS 78399163-004 15 -
KIT LEFT CARTRIDGE SUP+PIVOT 78399184-001 10 102A
FRONT SHAFT 78399645-001 9 66
REAR BAR KIT 78399655-001 9 63
LOWER MYLAR ASSY 78399660-003 8 149
PRINT HEAD ER18C 78900700-004 7 60
LOWER FEEDER ASSY 78900701-001 8 6
PWA 2ENC99 78900702-001 7 4
SUPPORT SPRING ASSY 78900703-002 8 7
CODESTRIP GROUP 78900704-001 8 138
CARRIAGE MOTOR ASSY 78900705-002 9 79
OPTO SENSOR 78900706-001 8 19A
PRINT HEAD CABLE 78201596-003 7 22
MAGNET INTERLOCK 78900708-001 4 26A
O.P. BOARD 78202061-001 3 11
PLATEN BELT TOOTHED 78203377-019 8 29
PAPER BELT TOOTHED 78203377-020 9 81
CARRIAGE BELT 78900712-001 9 60
LEFT TRACTOR 78900713-001 11 11
RIGHT TRACTOR 78900714-001 11 12
RIBBON MOTOR ASSY 78900715-001 10 105
PULLEY ASSY 78900716-001 9 73
PULLEY 78400302-001 8 41
FRONT PULLEY 78406170-001 8 10
AGA GEAR 78400315-001 10 84
CARTRIDGE SUPPORT DX 78900720-001 10 108
TRACTOR GEAR 78400601-001 11 21
GEAR BUSH 78400602-001 11 20
CO4 ALTERNATE ASSY 78407364-002 11 14
ASF COVER 78401146-001 4 7
AGA SECTOR 78900725-001 9 82
MOVABLE GEAR 78900726-001 9 97
AGA MOTOR ASSY 78401596-001 10 86
CONNECTOR TRACTOR COVER 78402178-003 11 37
BASE ASSY 78900817-001 5 20
IDLE GEAR 78402706-001 9 45
IDLE 78402707-001 9 48
PAPER MOTOR ASSY 78900732-001 8 43
AGA SUPPORT GROUP 78900733-001 10 109
REAR TRACTOR COVER GR. 78402853-003 4 8
FAN SUPPORT 78403037-001 6 63

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OUTPUT TECHNOLOGY 4 PrintStation 100
Table 1 Recommended Spare Parts List for basic printer
PART LIST REFERENCE
SPARE PARTS DESCRIPTION PART NUMBER TABLE N INDEX N
TRACTOR COVER RIGHT 78403359-006 11 36
TRACTOR COVER LEFT 78403360-002 11 35
CARRIAGE FAN ASSY 78900738-001 6 65
FAN ASSY 78900739-001 6 64
PAPER SUPPORT 78900740-001 11 13
PAPER DEFLECTOR 78900741-001 4 69
RIGHT GEAR COVER 78900742-001 4 38
LEFT GEAR COVER 78900743-001 4 6
PWA 2TRTUJ 78900744-001 12 72
PWA 2TRJMS 78900745-001 11 32
PWA GX2INT 78900746-001 4 75
FIRST (LOWER) TRACTOR ASSY 78900747-001 3 35
O.P. CABLE 78404148-004 4 13
PAPER POSITION MYLAR 78404205-002 5 72
REAR COVER 78900750-001 4 3
DOUBLE GEAR 78405175-001 9 93
MYLAR FOR PH CABLE 78408131-001 6 170
WEAR RESISTANT SPRING 78405381-001 9 144
CARTRIDGE SUPPORT ASSY SX 78900754-001 10 102
ALTERNANCE CABLE 78401288-003 10 114
PAPER STACKER CABLE 78900756-001 10 115
PIVOT ASSY 78406048-001 10 103
FRONT PULLEY 78406170-001 8 10
UPPER FEEDER ASSY 78900759-001 8 90
CABLE ENC99 78900760-001 7 8
DUAL TRACTOR GEAR 78406807-001 11 63
HAND GRIP 78900762-001 3 4
SENSORS CABLE ASSY 78900763-001 8 19
SECOND (UPPER) TRACTOR ASSY 78900764-001 3 10
NAME PLATE 78407235-015 3 12
SAFETY SUPPORT COVER 78900766-001 4 31
PRINT HEAD MASK 78407242-002 9 35
PH CABLE PROTECTION MYLAR 78900768-001 6 30
MAIN COVER GROUP 78900769-002 4 2
TOP COVER GROUP 78900770-001 4 26
FRONT COVER 78900771-001 4 5
SERIAL I/F CABLE 78407276-001 6 1
MAIN BOARD 4VG960 78900773-004 6 25
PLATEN ASSY 78900784-001 8 28
P.S. BOARD 120-240V 78900785-003 6 24
CARRIAGE ASSY 78900786-002 8 59
BAIL ASSY 78900919-001 10 101
PAPER JAM SENSOR SUPPORT 78900926-001 12 40
PAPER JAM SENSOR PROTECTION 78900927-001 12 41
PAPER JAM SENSOR CABLE 78201596-004 12 42
PWA GX2JAM 78403383-002 12 43
PWA 2TRTUP SUPP. 78407459-001 12 70
PAPER SUPPORT RIGHT 78404479-002 12 49
PAPER SUPPORT LEFT 78404480-001 12 50

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OUTPUT TECHNOLOGY 5 PrintStation 100
Section III
Basic Printer Exploded Views
Table 2 COVERS ASSEMBLY I
INDEX N. DESCRIPTION PART NUMBER
3 Rear Cover 78900750-001
4 Hand Grip 78900762-001
9 Screw 3.9x16 78399162-002 (misc. Kit item 17)
10 Second (Upper) Tractor Assy 78900764-001
11 O. P. Board 78202061-001
12 Name Plate 78407235-015
27 Washer flat D3.2 78399163-004 (misc. Kit item 20)
35 First (Lower)Tractor Assy 78900747-001
91 Screw M3x8 78399161-004 (misc. Kit item 7)

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OUTPUT TECHNOLOGY 6 PrintStation 100
Figure 1 Covers Assembly I

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OUTPUT TECHNOLOGY 7 PrintStation 100
Table 3 COVERS ASSEMBLY II
INDEX N. DESCRIPTION PART NUMBER
2 Main Cover Group 78900769-002
3 Rear Cover 78900750-001
4 Hand Grip 78900762-001
5 Front Cover 78900771-001
6 Left Gear Cover 78900743-001
7 ASF Cover 78401146-001
8 Rear Tractor Cover Group 78402853-003
9 Screw 3.9x16 78399162-002 (misc. Kit item 17)
13 O.P. Cable 78404148-004
14 Screw 3x8 78399161-004 (misc. Kit item 15)
19 Slide
26 Top Cover Group 78406375-003
26A Magnet Interlock 78900708-001
31 Safety Support Cover 78900766-001
38 Right Gear Cover 78900742-001
53 Fastener Loop 78399159-006 (misc. Kit item 13)
69 Paper Deflector 78900741-001
75 GX2INT Board 78900746-001
300 Logo Label
Note: Item 26 contains item 26A

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OUTPUT TECHNOLOGY 8 PrintStation 100
Figure 2 Covers Assembly II

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OUTPUT TECHNOLOGY 9 PrintStation 100
Table 4 BASIC ASSEMBLY I
INDEX N. DESCRIPTION PART NUMBER
9 Screw 3.9x16 78399162-002 (misc. Kit item 17)
16 Mechanical Assy PS100
17 Mechanical Block 78399159-006 (misc. Kit item 1)
18 Mechanical Block 78399159-006 (misc. Kit item 2)
20 Base Assy 78900817-001
52 Fastener Loop Self-Lock 78399159-006 (misc. Kit item 13)
72 Paper Position Mylar 78404205-002

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OUTPUT TECHNOLOGY 10 PrintStation 100
Figure 3 Basic Assembly I

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OUTPUT TECHNOLOGY 11 PrintStation 100
Table 5 BASIC ASSEMBLY II
INDEX N. DESCRIPTION PART NUMBER
1 Serial I/F Cable 78407276-001
14 Screw M3x8 78399161-004 (misc. Kit item 15)
20 Base Assy 78900817-001
21 Lower Shield
22 Pint Head Cable 78201596-003
24 Power Supply 120V-240V 78900785-003
25 Main Board 4VG960 78900773-004
30 P.H. Cable Protection Mylar 78900768-001
37 Inlet
39 Bracket Assy
40 Bracket Assy
41 Ground strip
42 Bracket Group
43 Ground strip
44 Screw M3x6 78399161-004 (misc. Kit item 17)
45 Screw M3x4 78399161-004 (misc. Kit item 3)
49 P.S. Cover
50 Screw M3x8 78399161-004 (misc. Kit item 5)
53 Fastener Loop Self-Lock 78399159-006 (misc. Kit item 13)
54 Insulating Washer 78399163-004 (misc. Kit item 19)
55 Screw M4X8 78399161-004 (misc. kit item 2)
61 Screw 2.9x9.5 78399162-002 (misc. Kit item 13)
62 Screw M4x6 78399161-004 (misc. Kit item 11)
63 Fan Support 78403037-001
64 Fan Assy 78900739-001
65 Carriage Fan Assy 78900738-001
66 Screw M3x30 78399161-004 (misc. Kit item 21)
67 Nut M3 78399163-004 (misc. Kit item 17)
71 Clamp for Cable 78399158-004 (misc. Kit item 13)
90 Washer D3.2
91 Screw M3x8 78399161-004 (misc. Kit item 7)
99 Screw
170 Mylar for PH Cable 78408131-001

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OUTPUT TECHNOLOGY 12 PrintStation 100

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OUTPUT TECHNOLOGY 13 PrintStation 100
Figure 4 Basic Assembly II
Table 6 BASIC ASSEMBLY III
INDEX N. DESCRIPTION PART NUMBER
1 Casting Carriage
2 Bush
3 Spacer Sensor
4 PWA 2ENC99 78900702-001
5 Screw M3X8 78399161-004 (misc. Kit item 15)
6 Screw M3X8 78399161-004 (misc. Kit item 15)
8 Cable ENC99 78900760-001
13 O.P. Cable 78404148-004
19 Sensors Cable Assy 78900763-001
22 Print Head Cable 78201596-003
53 Fastener Loop 78399159-006 (misc. Kit item 13)
56 Screw M4x14 78399161-004 (misc. Kit item 2)
57 Washer 78399163-004 (misc. Kit item 8)
60 Print Head 78900700-004
103 Washer 78399163-004 (misc. Kit item 25)
114 Alternance Cable 78401288-003
115 Paper Stacker Cable 78900756-001

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OUTPUT TECHNOLOGY 14 PrintStation 100
Figure 5 Basic Assembly III

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OUTPUT TECHNOLOGY 15 PrintStation 100
Table 7 MECHANICAL ASSY I
INDEX N. DESCRIPTION PART NUMBER
Assy Mechanical Assy
2 Right Side Assy
3 Left Side Assembly
4 Base Frame Assembly
5 Cut Sheet Profile
6 Lower Feeder Assembly 78404831-002
7 Support Spring Assy 78900703-002-001
8 Bush 78399157-003 (misc. Kit item 8)
10 Front Pulley 78406170-001
13 Screw 3.5x13 78399162-002 (misc. Kit item 1)
18 Ring Ret. D.8 78399163-004 (misc. Kit item 7)
19 Sensor Cable Assembly 78900763-001
19A Opto Sensor 78900706-001
22 Spacer 78399159-006 (misc. Kit item 4)
23 Screw 2.2x9.5 78399162-002 (misc. Kit item 6)
24 Sensor Plate 78399158-004 (misc. Kit item 5)
25 Screw M2x8 78399161-004 (misc. Kit item 4)
26 Support Sensor
28 Platen Assy 78900784-001
29 Platen Belt Toothed 78203377-019
30 Bearing Retainer 78399158-004 (misc. Kit item 6)
31 Bearing 78399157-003 (misc. Kit item 10)
33 Ribbon Guide
34 Screw M2.5x4 78399162-002 (misc. kit item 11)
35 Ribbon Mask 78407242-002
36 Mask Plate
41 Pulley 78400302-001
43 Paper Motor Assy 78900732-001
59 Carriage Assy 78900786-002
59A Oilfelt 78399661-001
59B Flange 78399661-001
64 Washer 78399163-004 (misc. Kit item 8)
87 Screw M3x6 78399161-004 (misc. Kit item 13)
88 ASF Profile
90 Upper Feeder Assy 78900759-001
119 Vibrodamp 78399158-004 (misc. Kit item 1)
126 Spacer
133 Washer Flat D 3.2 78399163-004 (misc. Kit item 20)
138 Codestrip Group 78900704-001
149 Lower Mylar Assy 78399660-003
Note: Item 59 includes items 33,34, 35, 36, 59A, 59B (fig. 6) and 61, 62, 141 (fig. 7).

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OUTPUT TECHNOLOGY 16 PrintStation 100

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OUTPUT TECHNOLOGY 17 PrintStation 100
Figure 6 Mechanical Assy I

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OUTPUT TECHNOLOGY 18 PrintStation 100
Table 8 MECHANICAL ASSY II
INDEX N. DESCRIPTION PART NUMBER
15 Screw M3x4 78399161-004 (misc. Kit item 3)
42 Screw M3X8 78399161-004 (misc. Kit item 7)
43 Paper Motor Assy 78900732-001
44 Screw M3x10 78399161-004 (misc. Kit item 8)
45 Idle Gear 78402706-001
46 Ring D.5 78399163-004 (misc. Kit item 4)
47 Lever
48 Idle 78402707-001
49 Ring D.4 Ret. 78399163-004 (misc. Kit item 9)
51 Screw M4x6 78399161-004 (misc. Kit item 9)
60 Carriage Belt 78900712-001
61 Belt Bracket 78405780-001
62 Screw 2.9x13 78399162-002 (misc. Kit item 9)
63 Rear Bar 78399655-001
66 Front Bar 78399645-001
67 Shaft Retainer 78399158-004 (misc. Kit item 8)
69 Carriage Bush 78399157-003 (misc. Kit item 13)
70 Screw M5X10 78203459-233
71 Nut M4 76951120-550
72 Pulley Bracket Assy
73 Pulley Assy 78900716-001
74 Pivot 78406156-001
75 Spacer 78399159-006 (misc. Kit item 9)
76 Carriage Motor Bracket
77 Motor Damp
78 Screw M4X10 78203459-320
79 Carriage Motor Assy 78900705-002
80 Screw M4x6 78399161-004 (misc. Kit item 11)
81 Paper Belt Toothed 78203377-020
82 AGA Sector 78900725-001
83 Aga stud 78399161-004 (misc. Kit item 22)
87 Screw M3x6 78399161-004 (misc. Kit item 13)
93 Double Gear 78405175-001
94 Ring.D6 78399163-004 (misc. Kit item 5)
97 Movable Gear 78900726-001
123 Screw M3x4 78399161-004 (misc. Kit item 16)
128 Washer D 3 78399163-004 (misc. Kit item 15)
132 Connector Plate
136 O-Ring 78203184-016
141 Screw 2.9X9.5 78399162-002 (mics. Kit item 12)
144 Wear Resistant Spring 78405381-001
145 Screw M4x6 78399161-004 (misc. Kit item 9)
147 Eccentric bushing 78399655-001
150 Bracket
152 Screw 2.5x4
Note: Item 63 includes item 147

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OUTPUT TECHNOLOGY 19 PrintStation 100