Output Technology 4100 Instruction Manual

4100
PRINTER
Replacement Parts Catalog

COPYRIGHT 1994, OUTPUT TECHNOLOGY CORPORATION
All rights reserved. This document may not, in whole or in part, be copied, photocopied,
reproduced, translated, reduced to any electronic medium or machine readable form without prior
consent, in writing, from Output Technology Corporation.
Output Technology Corporation
3808 North Sullivan Road, Building 3 — Spokane, WA 99216
[phone]
We suggest you use genuine Output Technology parts and authorized service centers. Contact us
at —
[phone] (Voice) or [phone] (Fax)
If you prefer, you can also contact us at —
WWW: http://www.output.com
Part No: 066-00431-01
Rev. E
February 3, 1998
CTS 046-00856-00-25

GENERAL
This catalog contains itemized lists of all servicing aids, supplies, expendables, and field
replaceable parts for all models of the printer. Ordering information is provided for field replaceable
units (FRUs). FRUs are illustrated at the end of this publication.
Parts are listed in the following tables —
Customer Replaceable Units (CRUs) and Miscellaneous, Page 2
Field Service Tools, Page 3
Field Replaceable Units (FRUs), Page 4
FRU illustrated parts breakdown drawings —
Enclosure, Page 7
Base Assembly, Page 8
Printer Mechanism, Page 9
Carriage and Ribbon Drive Mechanism, Page 10
Printhead Carriage, Page 11
ORDERING INFORMATION
To order a field replaceable unit (FRU), proceed as follows:
1. Find the appropriate FRU item number from the illustrations at the end of this publication.
2. From the FRU table on Page 4, match the FRU item number to the FRU part number.
3. Obtain the serial number of your printer (on the back of the printer).

4. If applicable, have your Visa or MasterCard number and expiration date ready, and then
contact Output Technology Corporation by phone, fax, or mail:
3808 North Sullivan Road, Building 3
Spokane, WA 99216
Phone: [phone]
Fax: [phone]
To order customer replaceable units (CRUs) or other miscellaneous items, select from the
following table and then continue as directed in Step 4 above.
CUSTOMER REPLACEABLE UNITS (CRUs) AND MISCELLANEOUS
Part Number Description Qty Per Printer
Customer Replaceable Units (CRUs)
020-00016-00
088-00001-00
116-00021-00
116-00022-00
8XXC100
8XXC101
8XXC102
Cord, Power, International (240 V)
Cord, Power, Domestic (120 V)
Fuse, 3 z., Slow-Blow, 3AG
Fuse, 1.6 a., Time-Delay, Metric
Ribbon Cartridge, Black (3-Pack)
Ribbon Cartridge, Barcode (3-Pack)
Ribbon Cartridge, Indelible (3-Pack)
1
1
21
22
1
1
1
Training and Publications
IMPACTCD100
066-00430-00
066-00432-00
066-00491-00
060-30013-01
Guide, Kwik Installation
Guide, Operator's
Manual, Parts Catalog
Manual, Maintenance & Parts
Manual, Drawing Set
Supplement to 066-00430-XX
Demonstration Box Generator
1
1
1
N/A3
N/A
N/A
N/A
Shipping
047-00028-01 Ship Kit 14
1For use at 100 vac or 120 vac.
2For use at 220 vac or 240 vac.
3Includes Maintenance Manual (066-00430-XX), Supplement (066-00491-XX), Replacement Parts Catalog (066-00431-XX), and
Drawing Set (066-00432-XX).
4Original shipping container or its replacement is required for proper shipment of printer.

FIELD SERVICE TOOLS (Recommended)
zScrewdrivers
-
1/8" Straight slot
- #1 Phillips
- #2 Phillips with 8”-to-10” shaft, such as Xcelite part number XST-102
zHex Allen wrench
1/16", 5/64", 3/32", 7/64", 9/64", 5/32"
z9/64" ball-end Allen wrench
zOpen end wrenches or sockets
3/16", 1/4", 5/16", 7/16", 1/2"
z1/4" nutdriver
zDiagonal cutters
zNeedle-nose pliers
zUtility knife
zC-ring and E-ring tools
zFeeler guages
zAntistatic wrist strap and grounding lead
zIC extractor for socketed ICs

FIELD REPLACEABLE UNITS (FRUs)
Model
Item Figure FRU Part No. Description 4140 4130
1
2
3
4
5
5.6
5.7
6
7
3a
3a
3a
4
4
4
4
3b
3a
001-00021-00
001-00022-01
001-00027-02
001-00067-00
001-00067-01
001-00067-02
001-00067-03
001-00381-01
001-00709-01
Shaft, Lower Carriage
Shaft, Tractor, 1/4"
Platen
Shim, Printhead, .002"
Shim, Printhead, .001"
Shim, Printhead, .005”
Shim, Printhead, .010”
Shaft, Carriage Idler Pulley
Shaft, Main Carriage
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
8
9
10
11
12
13
13.3
13.7
14
2
2
2
3a
3a
4
3a
3a
1
002-00010-06
002-00010-07
002-00010-08
002-00011-02
002-00079-02
002-00261-03
002-00518-01
002-00519-02
002-00540-00
Ribbon Guide, Left
Ribbon Guide, Middle
Ribbon Guide, Right
Bearing, Eccentric Crrg. Shaft
Lever, Head Adjust
Bearing, Lower Carriage Shaft
Belt Clamp Bracket
Belt Clamp
Access Door Pivot Hinge
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
15 1 009-00064-00 Window, Operator Access Door zz
16 2 020-00168-01 Parallel I/O Cable5zz
17
18
19
20
21
22
23
24
25
26
27
3b
1
2,3a
3a,4
1
2
3a
3a
2
3a
3b
046-00045-00
021-00555-00
021-00557-00
021-00558-00
021-00576-00
021-00580-01
021-00581-00
021-00582-00
021-00583-00
046-10310-00
046-10410-00
Pivot Arm Assembly
Enclosure Assembly
Mechanism
Head Carriage Assy, 80 Col
Interlock Switch Assembly
Transformer, 36v/17v/9v
Paper Motion Sensor
Stepper Motor
EMI Filter
Forms Comp/Pres Strip (5 pack)
Carriage Drive Motor
z
z
z6
z7
z
z
z
z
z
z
z
z
z
z6
z
z
z
z
z
z
z
5Required for serial/parallel port PCB 040-00162-00/01/02. Not required for 040-00162-03 because the cable is soldered-in.

FRUs (Continued)
Model
Item Figure FRU Part No. Description 4140 4130
28
29
30
3a,4
4
4
021-00601-00
021-00602-00
021-00603-00
Head Carriage Assy, 132 Col
Head Cable/Brkt Assy, 80 Col
Head Cable/Brkt Assy, 132 Col
z8
z9
z8
31 3a 036-00037-00 Label, Head Gap Lever zz
33
34
35
35.5
35.7
2
4
2
1
2
040-00145-04
040-00159-00
040-00162-03
040-00164-00
046-00327-04
PCB, Main Logic (Version 1)10
PCB, Encoder
PCB, Serial/Parallel Port11
PCB, Keypad
PCB, Main Logic (Version 2)12
z
z
z
z
z
z
z
z
z
z
36 2 043-00346-16 EPROM Module V2.35 zz
36.5
37
38
39
40
41
42
43
4
4
3b
4
1
3a
1
3b
046-00118-00
046-00345-00
046-00857-00
046-00858-00
046-00859-00
046-00860-00
046-00861-00
046-00863-00
Printhead
Carriage Bearings (Complete)13
Encoder Strip and Spring
Carriage Bearings & Retainers14
Keypad Overlay
Tractors Kit
Access Door Assembly
Idler Pulley Bracket Assembly
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
6021-00557-00 does not include Head Carriage Assy or Head Cable/Brkt Assy.
7021-00558-00 does not include 021-00602-00, Head Cable/Brkt Assy.
8021-00602-00, 021-00603-00 include 4 Cables, Bracket, and Clamp.
9021-00601-00 does not include 021-00603-00 Head Cable/Brkt Assy.
10 040-00145-04 does not include the EPROM Module (043-00346-16).
11 Do not use versions of 040-00162-00/01/02 which do not contain 25 ferrite beads (L1 through L25) along with main PCB 046-00327-
04.
[040-00162-03 (or higher) or 040-00162-02 (with the ferrite beads) can be used with either version of the main PCB (040-00145-04
or 046-00327-04).] Note that 040-00162-03 (or higher) includes an integral cable for interconnection to the main PCB, whereas
040-00162-00/01/02 require a separate cable (020-00168-01).
12 046-00327-04 requires serial/parallel port PCB 040-00162-03 (or higher) or a version of 040-00162-02 which contains 25 ferrite
beads (L1 through L25). (Note that, since serial/parallel port PCB 040-00162-03 includes an integral cable, you don’t need cable
020-00168-01.) Also, main PCB 046-00327-04 does not include the EPROM Module (043-00346-16).
13 Includes 046-00858-00 along with 2 holders and most mounting hardware.
14 Includes 2 bearings, 2 felt washers, and 2 retainers. (Also, see 046-00345-00.)

FRUs (Continued)
Model
Item Figure FRU Part No. Description 4140 4130
44
45
46
47
48
49
3a
3a
3a
3b
3b
3b
082-00031-01
082-00035-00
082-00036-01
082-00327-01
082-00328-00
082-00329-00
Belt, 93T Pull Tractor
Pulley, LF, 36T
Pulley, LF, 20T
Encoder Strip
Belt, Carriage
Pulley, Carriage, Idler, 20T
z
z
z
z
z
z
z
z
z
z
z
z
50
51
52
53
54
55
2
2
1
2
3a
2
097-00018-00
097-00023-00
097-00029-01
097-00040-00
097-00041-00
097-00090-00
Fuse Carrier, U.S.
Fuse Carrier, International
Switch, Interlock
Dust Cover "D" Connector
Switch, Paper Out
Power Switch
z15
z16
z
z
z
z
z15
z16
z
z
z
z
57 2 107-00080-00 Fan zz
58 2 110-00029-00 Rectifier, Bridge, 35 a. zz
59
60
2
2
116-00021-00
116-00022-00
Fuse, 3 a., Slow Blow, 3AG
Fuse, 1.6 a., Time-Delay, Metric
z15
z16
z15
z16
15 For use at 100 vac or 120 vac.
16 For use at 220 vac or 240 vac.

Figure 1. Enclosure JD0-A1

* Head Carriage Assembly not included in Mechanism Assembly.
** Illustration shows Item 33. Item 35.7 is similar.
Figure 2. Base Assembly JD0-B2

* Head Carriage Assembly not included in Mechanism Assembly.
Figure 3a. Printer Mechanism (Complete) JD0-C1

Figure 3b. Carriage and Ribbon Drive Mechanism JD0-D

* Head Carriage Assembly does not include Lower Carriage Bearing.
** Includes Printhead Cables, Encoder Cable, Cable Bracket and Clamp.
† Includes most hardware for mounting bearing holders to frame of carriage.
Figure 4. Printhead Carriage JD0-E2